Novel YB95 packaging machine outlet push strip overload protection assembly
By introducing overload protection design of induction and buffer components into the YB95 packaging machine outlet push bar device, the equipment overload problem caused by jamming is solved, automatic protection and reset is realized, equipment efficiency and safety are improved, and maintenance costs and labor intensity are reduced.
Patent Information
- Application Number
- CN202422375115.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing YB95 packaging machine outlet push bar device lacks overload protection, resulting in jamming due to mass defects such as deformed smoke or loose transparent paper, causing equipment overload and equipment damage, and lack of automated protection and reset mechanisms, affecting equipment efficiency and safety.
An overload protection component including connectors, fixing plates, induction components, smoke pushing plates and buffering components is designed. The induction components detect the jam resistance and send a shutdown signal to the control device. Combined with the buffer components to buffer smoke strips, it realizes automated protection and reset.
It realizes timely shutdown when the machine is blocked, reduces equipment damage and smoke strip waste, improves equipment efficiency and safety, reduces maintenance time and labor intensity, and ensures production continuity and product quality.
Smart Images

Figure CN223072882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an overload protection component, specifically a novel overload protection component for the outlet push bar of a YB95 packaging machine, belonging to the technical field of cigarette manufacturing. Background Art
[0002] The function of the outlet push bar component of the YB95 packaging machine is to output and push the finally packaged and formed cigarette cartons to the output channel, and after being beautified by the beautifier, push them into the cigarette carton lifter and then send them to the packing equipment for packing.
[0003] When the YB95 packaging machine is operating normally, due to reasons such as the strip box trademark paper auxiliary materials or equipment failures, there will occasionally be cigarette cartons with quality defects such as poor wrapping of the strip box trademark paper, deformed cigarette bars, and loose outer transparent paper. These cigarette cartons with quality defects will be pushed into the next process by the push bar device at the output outlet. Since these defective cigarette bars have certain changes in their external dimensions, either larger or smaller than the specified dimensions, there will be jams when the push bar pushes after the second lifter lifts the cigarette cartons. When the jam is severe here, it will cause the overload of the equipment. The original equipment did not have an overload protection device here, and the push bar device would push the deformed cigarette cartons to the subsequent beautifier and missing package detector. Since the beautifier and the missing package detector can just pass a standard-sized cigarette carton, there will also be jams when the deformed cigarette cartons pass through the beautifier and the missing package detector, resulting in a blockage of cigarette pushing. When the operator does not notice, all the cigarette cartons in the output channel will be crushed, ultimately causing a waste of a large number of finished cigarette cartons. If the beautifier and the missing package detector are crushed, a large amount of downtime will be generated for maintenance, affecting the effective operation rate of the equipment.
[0004] After retrieval, a Chinese utility model patent with the patent publication number CN 214242767U discloses a novel cigarette pushing device, including a support frame (1) and a bottom block (4). The top end of the support frame (1) is fixedly connected with symmetrically arranged mounting frames (2). A conveyor belt (21) is rotatably arranged between the two mounting frames (2) through rollers; the middle part of the top surface of the mounting frame (2) on the side of the support frame (1) away from the bottom block (4) is fixedly connected with a pressing component
[0005] (3), the blank holding component (3) includes a fixing plate (31) and a balance plate (32) fixedly connected to the top surface of the mounting bracket (2). The fixing plate (31) and the balance plate (32) are symmetric to each other. In the middle of one side of the fixing plate (31) close to the balance plate (32), a pneumatic telescopic column (311) is fixedly connected. In the middle of the other side of the fixing plate (31) away from the balance plate (32), a trachea (312) is embedded. One end of the trachea (312) embedded in the fixing plate (31) penetrates the fixing plate (31) and is communicated with the pneumatic telescopic column (311). One end of the pneumatic telescopic column (311) away from the fixing plate (31) penetrates the balance plate (32) and a first pneumatic telescopic rod (3111) is embedded. One end of the first pneumatic telescopic rod (3111) away from the pneumatic telescopic column (311) is embedded with a second pneumatic telescopic rod (3112). One end of the second pneumatic telescopic rod (3112) away from the first pneumatic telescopic rod (3111) is fixedly connected with a connecting plate (3113). On one side of the connecting plate (3113) away from the second pneumatic telescopic rod (3112), symmetric buffer springs
[0006] (31131) are fixedly connected. One end of the two buffer springs (31131) away from the connecting plate (3113) is fixedly connected with a blank holding plate (3114). The current defect of this patent is that the small box cigarette packs are not positioned on the conveyor belt 21. When the blank holding plate (3114) pushes the cigarettes, it cannot ensure that the cigarette packs are accurately aligned with the outer packaging box (5). The blank holding plate (3114) and the cigarette pushing plate do not have an overload protection device. If a blockage occurs during the cigarette pushing process, there is no alarm and shutdown device. The stroke of the pneumatic telescopic rod cannot be adjusted. It is not clear what the pneumatic telescopic rod relies on for reset when it is reset. There is no device for adjusting the air pressure of the pneumatic telescopic rod. In short, it is often very inconvenient.
[0007] Another Chinese utility model patent with the patent publication number CN 211282796 U discloses a cigarette packing strip box cigarette pushing row overload protection device, which includes a cigarette pushing row (1), guide rods (2), a transmission push block (3), a position detector (4), a moving push plate (5) and steel balls (6). A guide rod (2) is fixedly installed at each end of the cigarette pushing row (1); two through grooves (7) matching the guide rods (2) are formed at the bottom of the transmission push block (3); the transmission push block (3) is installed above the guide rod (2) through the matching of the through grooves (7) and the guide rods (2); an installation groove (8) is formed on each side surface at both ends of the transmission push block (3); the installation groove (8) communicates with the through groove (7); a steel ball installation groove (9) matching the installation groove (8) is formed on each of the guide rods (2); the steel balls (6) are installed in the steel ball installation grooves (9) and partially extend into the installation groove (8); the moving push plate (5) is arranged in the installation groove (8); the moving push plate (5) is located outside the steel balls (6); a spring cover plate (10) is fixedly installed at the opening of each installation groove (8); a pressure spring (11) is fixedly installed at one end of the spring cover plate (10) facing the inside of the installation groove (8); the other end of the pressure spring (11) contacts the moving push plate (5); a position detector (4) is fixedly installed at each end of one side of the transmission push block (3) facing the cigarette pushing row (1); the position detector (4) is electrically connected to the main control circuit of the host. The technical defects still existing in this patent are that, on the one hand, there is no pressure adjusting device for the compression spring, so that the overload force cannot be adjusted; on the other hand, the overload protection device cannot be automatically reset after overload and requires manual reset, which is time-consuming and laborious. In short, it is often very inconvenient.
[0008] Therefore, developing a new type of YB95 packing machine outlet cigarette pushing row overload protection component that is stable, reliable and highly practical is the key to solving the above technical problems. Summary of the Invention
[0009] In view of the many defects and deficiencies in the above background technology, the present utility model has made improvements and innovations. The purpose is to provide a new type of YB95 packing machine outlet cigarette pushing row overload protection component that is safe, reliable and highly practical, which can generate overload protection for cigarette sticks with quality defects such as poor wrapping of the trademark paper of the strip box, deformation of the cigarette strip, and loose outer transparent paper during the normal operation of the equipment, and realize the prevention of equipment overload and damage to the beautifier and missing package detector caused by cigarette jamming in the outlet cigarette pushing device.
[0010] To solve the above problems and achieve the above invention objectives, a novel overload protection component for the export push bar of a YB95 packaging machine of the present utility model is realized by adopting the following design structure and the following technical solutions:
[0011] A novel overload protection component for the export push bar of a YB95 packaging machine, including control equipment, further includes:
[0012] A connecting piece (1), one end of the connecting piece (1) is detachably connected to the push bar device (6);
[0013] A fixing plate (2), the fixing plate (2) is detachably installed at the other end of the connecting piece (1);
[0014] An induction component (3), the induction component (3) is arranged above the connecting piece (1) near the end of the fixing plate (2);
[0015] A cigarette pushing plate (4), the cigarette pushing plate (4) is used to push cigarette bars (7);
[0016] A buffer component (5), the buffer component (5) is symmetrically arranged between the fixing plate (2) and the cigarette pushing plate (4);
[0017] Wherein, the induction component (3) is connected to the control equipment.
[0018] Preferably, the connecting piece (1) includes:
[0019] A pushing plate (11), an inwardly recessed connecting part is provided at the upper part of one end of the pushing plate (11), and the connecting part is detachably connected to the connecting rod of the push bar device (6);
[0020] A connecting rod (12), the connecting rod (12) is symmetrically connected to the end of the other end of the pushing plate (11), and a locking nut is threadedly connected to the connecting rod (12);
[0021] Wherein, several induction component mounting holes for mounting the induction component (3) are further provided at the upper part of the other end of the pushing plate (11).
[0022] Preferably, the connecting hole of the connecting rod is formed through the connecting part of the pushing plate (11), and the connecting hole of the connecting rod is obliquely arranged;
[0023] The connecting rod (12) is a screw rod;
[0024] The induction component mounting holes are arranged in a rectangular shape.
[0025] Preferably, the fixing plate (2) is sleeved on the connecting rod (12) and fixed by a locking nut; the fixing plate (2) includes:
[0026] Fixing plate body (21), the fixing plate body (21) is integrally in a "C" shape structure, and a fixing hole adapted to the connecting rod (12) is throughly opened in the middle of the non-opening side of the fixing plate body (21);
[0027] Mounting plate (22), the mounting plates (22) are symmetrically connected to both ends inside the opening of the fixing plate body (21), and mounting plate connection holes are throughly opened on the mounting plates (22).
[0028] Preferably, the fixing plate body (21) and the mounting plate (22) are of an integrally formed structure and have the same thickness;
[0029] The fixing hole is a counterbore.
[0030] Preferably, the induction component (3) includes:
[0031] Fixing bracket (31), the cross-section of the fixing bracket (31) is in an "L" shape, one end of the fixing bracket (31) is throughly opened with a through hole adapted to the induction component mounting hole, and a first inductor mounting hole for mounting the first inductor (32) is throughly opened in the middle of the other end of the fixing bracket (31);
[0032] First inductor (32), one end of the first inductor (32) is mounted in the first inductor mounting hole.
[0033] Preferably, the smoke pushing plate (4) includes:
[0034] Smoke pushing plate body (41), the smoke pushing plate body (41) includes a pushing plate (411) in a "C" shape structure and connecting blocks (412) symmetrically connected to both ends inside the opening of the pushing plate (411);
[0035] Induction plate (42), the induction plate (42) is connected to the middle of the opening of the smoke pushing plate body (41);
[0036] Wherein, the induction plate (42) cooperates with the first inductor (32) to complete the work.
[0037] Preferably, the smoke pushing plate body (41) and the induction plate (42) are of an integrally formed structure and have the same thickness.
[0038] Preferably, the buffer component (5) includes:
[0039] Guide rod (51), one end of the guide rod (51) is connected to the connecting block (412), the other end of the guide rod (51) passes through the mounting plate connection hole and is locked by a fixing nut (52);
[0040] Compression spring (53), the compression spring (53) is sleeved on the guide rod (51), and the compression spring (53) is located between the mounting plate (22) and the pushing plate (411);
[0041] One end of the guide rod (51) close to the mounting plate (22) is provided with an external thread section adapted to the fixing nut (52).
[0042] The working principle is as follows: Before use, the operator first connects the first inductor (32) to the control device and sets the data.
[0043] During use, the overload protection component is designed at the cigarette pushing plate for strip cigarette output. As the equipment operates normally for a long time, after the second lifter lifts the strip cigarette (7), the connecting rod of the cigarette pushing device (6) drives the connecting piece (1) to move, and then drives the fixing plate (2), the induction component (3) and the cigarette pushing plate (4) connected to the connecting piece (1) to move towards the cigarette strip conveying channel (8), and then pushes the strip cigarette (7) into the cigarette strip conveying channel (8).
[0044] When the second lifter lifts the strip cigarette (7) and the cigarette pushing plate (4) gets stuck during pushing, the cigarette pushing plate (4) will slide towards the fixing plate (2) against the pressure of the compression spring (53). When the first inductor (32) (electrical detection switch) detects the front induction plate (42), it will send a signal to the control device. After receiving the signal, the control device will immediately send a shutdown instruction to the packaging machine device and display a shutdown warning message of "cigarette pushing plate blocked" on the external display screen. The operator will then know where the fault occurs. After manually resetting the cigarette pushing plate (4) after dealing with the blockage fault in time and removing the extruded strip cigarette (7), the cigarette pushing plate (4) will reset under the action of the compression spring. When the first inductor (32) cannot detect the induction plate (42), the shutdown signal disappears, and then the packaging machine device can be restarted after resetting to continue working.
[0045] The beneficial effects of the present utility model compared with the prior art are as follows:
[0046] 1. The present utility model is safe, reliable and highly practical. It can generate overload protection for strip cigarettes with quality defects such as poor wrapping of the strip box trademark paper, deformed cigarette strips, and loose outer transparent paper during the normal operation of the equipment at the cigarette pushing device, thus preventing equipment overload and damage to the beautifier and missing package detector caused by cigarette jamming at the outlet cigarette pushing device.
[0047] 2. The present utility model is ingeniously designed and has a simple structure. It can stop the machine immediately and display equipment faults when a cigarette jamming fault occurs at the outlet cigarette pushing device, which can greatly reduce the waste caused by damage to the cigarette strip conveying channel (8), saving a large amount of maintenance time and improving the effective operation rate of the equipment.
[0048] 3. The present invention is reasonably designed, stable, reliable and highly adaptable, and can meet the cigarette pushing requirements of the cigarette pushing device, thereby improving production efficiency.
[0049] 4. When the cigarette rod in the cigarette rod conveying channel (8) is overloaded, due to the setting of the buffer assembly, the utility model can send a shutdown signal to the control device immediately, and at the same time, the control device will display the device failure; in addition, there is a compression spring, which can buffer the extrusion damage and deformation problems of the cigarette rod in the cigarette rod conveying channel (8).
[0050] 5. Since the utility model is provided with an induction assembly (3), it can send the device failure model to the control device and perform shutdown processing, greatly reducing the subsequent equipment maintenance processing time and achieving the improvement of work efficiency.
[0051] 6. The utility model reduces the labor intensity of the staff. By adding a more intelligent and practical induction assembly (3) and reducing the buffer assembly for the extrusion damage and deformation of the cigarette rod, the pusher device becomes more automatic and intelligent, achieving the improvement of work efficiency and the reduction of the labor intensity of the staff.
[0052] 7. When there is a cigarette jamming overload, the operator of the utility model can take measures to solve the problem immediately, thereby maintaining the stability of product quality and reducing production costs. At the same time, the reliability of the packaging machine equipment is improved, and the operation safety is enhanced, ensuring the continuity and efficiency in the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0053] The following further describes the specific embodiments of the present utility model in detail with reference to the drawings, where:
[0054] Figure 1 is one of the use state diagrams of the present utility model;
[0055] Figure 2 is the second use state diagram of the present utility model;
[0056] Figure 3 is the third use state diagram of the present utility model;
[0057] Figure 4 is the fourth use state diagram of the present utility model;
[0058] Figure 5 is the fifth use state diagram of the present utility model;
[0059] Figure 6 is the sixth use state diagram of the present utility model;
[0060] Figure 7 is the seventh use state diagram of the present utility model;
[0061] Figure 8 is the eighth use state diagram of the present utility model;
[0062] Figure 9It is the ninth view of the usage state of the utility model;
[0063] Figure 10 It is one of the schematic diagrams of the overall structure of the utility model;
[0064] Figure 11 It is the second schematic diagram of the overall structure of the utility model;
[0065] Figure 12 It is the side view of the utility model;
[0066] Figure 13 It is the explosion diagram of the utility model;
[0067] Among them, the reference numerals in the figure: 1 - connecting piece, 11 - pushing plate, 12 - connecting rod;
[0068] 2 - fixing plate, 21 - fixing plate body, 22 - mounting plate;
[0069] 3 - induction component, 31 - fixing frame, 32 - first inductor;
[0070] 4 - cigarette pushing plate, 41 - cigarette pushing plate body, 411 - pushing plate, 412 - connecting block, 42 - induction plate;
[0071] 5 - buffer component, 51 - guiding rod, 52 - fixing nut, 53 - compression spring;
[0072] 6 - cigarette pushing device;
[0073] 7 - cigarette bar;
[0074] 8 - cigarette bar conveying channel;
[0075] 9 - second induction component. Detailed implementation manners
[0076] In order to make the technical means, creative features, achieved purposes and functions of the utility model easy to understand, the technical solutions of the utility model will be further described in detail below in conjunction with the drawings and specific implementation manners. It should be noted that, without conflict, the embodiments in this application and the features in the embodiments can be combined with each other. The utility model will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0077] As Figures 1 to 13 shown, a new type of overload protection component for the cigarette pushing device at the outlet of the YB95 packaging machine includes a control device, and further includes:
[0078] Connecting piece 1, one end of the connecting piece 1 is detachably connected to the cigarette pushing device 6;
[0079] Fixing plate 2, the fixing plate 2 is detachably installed at the other end of the connecting piece 1;
[0080] The induction component 3 is arranged above the connecting piece 1 near the end of the fixed plate 2;
[0081] The cigarette pushing plate 4 is used to push the strip cigarettes 7;
[0082] The buffer component 5 is symmetrically arranged between the fixed plate 2 and the cigarette pushing plate 4;
[0083] Among them, the induction component 3 is connected to the control device.
[0084] In the present utility model, the control device is a PLC, a programmable logic controller, or a PC that can be purchased on the market.
[0085] Further, as Figure 13 shown, the connecting piece 1 includes:
[0086] The pushing plate 11 has a connecting part recessed inwardly at the upper part of one end, and this connecting part is detachably connected to the connecting rod of the pushing device 6;
[0087] The connecting rod 12 is symmetrically connected to the end of the other end of the pushing plate 11, and a locking nut is threadedly connected to the connecting rod 12;
[0088] Among them, several induction component installation holes for installing the induction component 3 are also provided at the upper part of the other end of the pushing plate 11.
[0089] Further, as Figure 13 shown, the connecting part of the pushing plate 11 is provided with a connecting rod connection hole that penetrates through, and the connecting rod connection hole is obliquely arranged;
[0090] The connecting rod 12 is a screw rod;
[0091] The induction component installation holes are arranged in a rectangular shape.
[0092] Further, as Figures 10 to 13 shown, the fixed plate 2 is sleeved on the connecting rod 12 and fixed by the locking nut; the fixed plate 2 includes:
[0093] The fixed plate body 21 is integrally in a "C" - shaped structure, and a fixing hole adapted to the connecting rod 12 is penetrated through the middle of the non - opening side of the fixed plate body 21;
[0094] The mounting plate 22 is symmetrically connected to both ends inside the opening of the fixed plate body 21, and mounting plate connection holes are penetrated through the mounting plates 22.
[0095] Specifically, as Figure 13 shown, the fixed plate body 21 and the mounting plate 22 are of an integrally formed structure and have the same thickness;
[0096] The fixing hole is a counterbore.
[0097] In the present utility model, the fixing plate 2 is sleeved on the connecting rod 12 and fixed by a locking nut, and the locking nut is located in the fixing hole.
[0098] Further, as Figure 13 shown, the induction assembly 3 includes:
[0099] A fixing frame 31, the cross-section of the fixing frame 31 is in an "L" shape, one end of the fixing frame 31 is provided with a through hole adapted to the induction assembly mounting hole in a penetrating manner, and the middle of the other end of the fixing frame 31 is provided with a first inductor mounting hole for mounting the first inductor 32;
[0100] A first inductor 32, one end of the first inductor 32 is mounted in the first inductor mounting hole.
[0101] In the present utility model, the first inductor 32 is a proximity switch, which is used to sense whether the smoke pushing plate 4 reaches a preset distance. When the first inductor 32 senses that the smoke pushing plate 4 reaches the preset distance, it immediately sends a stop signal to the control device, otherwise it does not feedback a signal to the control device.
[0102] Further, as Figure 13 shown, the smoke pushing plate 4 includes:
[0103] A smoke pushing plate body 41, the smoke pushing plate body 41 includes a pushing plate 411 with a "C" - shaped structure and connecting blocks 412 symmetrically connected to both ends inside the opening of the pushing plate 411;
[0104] An induction plate 42, the induction plate 42 is connected to the middle of the opening of the smoke pushing plate body 41;
[0105] Among them, the induction plate 42 and the first inductor 32 cooperate to complete the work.
[0106] In the present utility model, the smoke pushing plate 4 and the inlet end of the cigarette rod conveying channel 8 are on the same axis, and the smoke pushing plate 4 and the cigarette rod conveying channel 8 are respectively located at both ends of the lifting channel.
[0107] Specifically, as Figure 13 shown, the smoke pushing plate body 41 and the induction plate 42 are of an integrally formed structure and have the same thickness.
[0108] Further, as Figure 13 shown, the buffer assembly 5 includes:
[0109] A guide rod 51, one end of the guide rod 51 is connected to the connecting block 412, and the other end of the guide rod 51 passes through the mounting plate connection hole and is locked by a fixing nut 52;
[0110] The compression spring 53 is sleeved on the guide rod 51, and the compression spring 53 is located between the mounting plate 22 and the push plate 411;
[0111] Wherein, an external thread section adapted to the fixing nut 52 is provided at one end of the guide rod 51 close to the mounting plate 22.
[0112] In the present utility model, the compression spring 53 is a spring. One end of the compression spring 53 is in contact connection with the mounting plate 22, and one end of the compression spring 53 is in contact connection with the push plate 411.
[0113] In summary, a more specific embodiment of the present utility model is:
[0114] Embodiment 1
[0115] Before using a new type of overloading protection component for the outlet push bar of the YB95 packaging machine with the above design structure, it needs to be manufactured and installed for standby.
[0116] The specific installation steps are as follows: First, install the fixed plate 2. During installation: The operator first passes the fixing hole of the fixed plate 2 through the connecting rod 12, and then, fastens the fixed plate 2 to the connecting member 1 through the locking nut. At this time, the locking nut is located inside the fixing hole;
[0117] Then, install the buffer component 5. During installation: The operator fixedly connects the non-threaded section ends of the two guide rods 51 to the corresponding connection blocks 412, and then sleeves the compression springs 53 on the two guide rods 51 respectively. Immediately afterwards, pass the threaded section ends of the two guide rods 51 through the corresponding mounting plate connection holes respectively, and lock them at the end of the guide rod 51 through the fixing nuts 52;
[0118] Immediately afterwards, install the induction component 3. During installation: The operator first installs the fixing bracket 31 at the induction component installation hole above the connecting member 1 through the locking screw, and then, installs the first inductor 32 on the first inductor installation hole of the fixing bracket 31, so that the induction head of the first inductor 32 faces the induction plate 42;
[0119] Then, the operator connects the connecting part of the connecting member 1 to the connecting rod of the push bar device 6 through the fastener;
[0120] Finally, the operator adjusts the fixing nut 52 of the buffer component 5 to make the cigarette pushing plate 4 located on the base on the other side of the lifting channel to prevent affecting the lifting work of the lifter.
[0121] The specific usage steps are as follows:
[0122] Before use, the operator first connects the first inductor 32 to the control device and sets the data;
[0123] In use, the overload protection component is designed at the cigarette pushing plate of the cigarette output. As the equipment operates normally for a long time, after the second lifter lifts the cigarette strip 7, the connecting rod of the cigarette pushing device 6 drives the connecting piece 1 to move, and then drives the fixing plate 2, the induction component 3 and the pushing plate 4 connected to the connecting piece 1 to move towards the cigarette strip conveying channel 8, and then pushes the cigarette strip 7 into the cigarette strip conveying channel 8;
[0124] When the second lifter lifts the cigarette strip 7 and the pushing plate 4 gets stuck during pushing, the pushing plate 4 will slide towards the fixing plate 2 against the pressure of the compression spring 53. When the first inductor 32 electrical detection switch detects the front induction plate 42, it will send a signal to the control device. After receiving the signal, the control device will immediately send a shutdown instruction to the packaging machine device and display the shutdown warning message "Pushing plate blocked" on the external display screen; the operator will understand where the fault occurs. After manually resetting the pushing plate 4 after timely handling the blockage fault and removing the squeezed cigarette strip 7, the pushing plate 4 will reset under the action of the compression spring. When the first inductor 32 cannot detect the induction plate 42, the shutdown signal disappears, and then the packaging machine device can be restarted after resetting to continue working.
[0125] Embodiment 2
[0126] On the basis of Embodiment 1, a second induction component 9 can also be arranged above the inlet end of the cigarette strip conveying channel 8. The second induction component 9 includes a connecting frame and a second inductor arranged on the connecting frame. The inductor 9 is used to monitor whether the cigarette strip 7 conveyed by the lifter meets the preset state. Among them, the second inductor is connected to the control device.
[0127] In the present utility model, if there is one second induction component 9, the second induction component 9 is arranged above one side of the inlet end of the cigarette strip conveying channel 8. The second inductor is a light curtain sensor. When the cigarette strip 7 is vertically conveyed up, the induction head of the second inductor will be blocked, then it is judged that the state of the cigarette strip 7 does not meet the pushing state, that is, the second inductor immediately sends an abnormal signal to the control device, and the control device immediately performs a shutdown process and issues an alarm;
[0128] If there are two second sensing components 9, the two second sensing components 9 are arranged opposite to each other on both sides above the inlet end of the cigarette rod conveying channel 8; one of the second sensors is used to emit signals, and the other second sensor is used to receive the reflected signals. The two second sensing components 9 are transmitting and receiving sensors. Normal state: If there is no object between the two second sensing components 9, the other second sensor will receive a predetermined signal intensity; Abnormal state: If there is an object blocking, the signal intensity received by the other second sensor will weaken or disappear. By programming the control device to set a threshold, once it is detected that the signal intensity is lower than a certain standard, the control device can issue an alarm or record an event. By the control device tracking the sensor status in real time, anomalies can be discovered in a timely manner, and tests and calibrations are carried out regularly to ensure the accuracy and reliability of the sensor. Through the above steps, it is possible to effectively monitor whether there is a misaligned cigarette rod 7 between the two sensors and determine whether its operating state is normal.
[0129] During the above use process, since there is also a second sensing component 9, when the cigarette rod 7 is horizontally lifted and conveyed by the second lifter, if the sensing head of the second sensor does not detect an obstacle, it works normally;
[0130] When the cigarette rod 7 is vertically lifted and conveyed by the second lifter, the sensing head of the second sensor will be blocked. At this time, the second sensor determines that the state of the cigarette rod 7 does not conform to the pushing state, that is, the second sensor immediately sends an abnormal signal to the control device, and the control device will also immediately send a stop instruction to the packaging machine device and display a stop warning message of "abnormal cigarette rod" on the external display screen. The operator will understand where the fault occurs and process the fault in a timely manner. After the processing is completed, the second sensing component 9 does not detect an obstacle, the stop signal disappears, and then the packaging machine device can be reset and started to work.
[0131] At the same time, in the present utility model, the force of the pushing bar device, that is, the force of the spring 53, can also be adjusted according to actual use requirements. For example, by turning the fixing nut 52 located at the front part, the pressure of the compression spring 53 can be compressed or released, thereby adjusting the magnitude of the overload force.
[0132] Finally, it should be noted that the above provides a detailed introduction to the present utility model, and the principle of the present utility model is described in this article. The above description of the working principle is only used to help understand the core idea of the present utility model. It should be pointed out that for those of ordinary skill in the art in this technical field, without departing from the principle of the present utility model, the present utility model can also be improved and modified, and these improvements and modifications also fall within the protection scope of the claims of the present utility model.
Claims
1. A novel overload protection component for the export push bar of the YB95 packaging machine, including control equipment, characterized in that, Further included are: A connecting member (1), one end of the connecting member (1) is detachably connected to the pushing bar device (6); A fixing plate (2), the fixing plate (2) is detachably mounted at the other end of the connecting member (1); An induction component (3), the induction component (3) is arranged above the connecting member (1) near the end of the fixing plate (2); A cigarette pushing plate (4), the cigarette pushing plate (4) is used for pushing strip cigarettes (7); A buffer component (5), the buffer component (5) is symmetrically arranged between the fixing plate (2) and the cigarette pushing plate (4); Wherein, the induction component (3) is connected to the control device.
2. The overload protection component of the outlet push bar of a new type of YB95 packaging machine according to claim 1, wherein, The connecting member (1) includes: A pushing plate (11), an inwardly recessed connecting portion is formed at the upper part of one end of the pushing plate (11), and the connecting portion is detachably connected to the connecting rod of the pushing bar device (6); Connecting rods (12), the connecting rods (12) are symmetrically connected to the ends of the other end of the pushing plate (11), and locking nuts are threadedly connected to the connecting rods (12); Wherein, several induction component mounting holes for mounting the induction component (3) are further formed at the upper part of the other end of the pushing plate (11).
3. A novel over-load protection component for the export push bar of a YB95 packaging machine according to claim 2, characterized in that, The connecting portion of the pushing plate (11) is provided with a through connecting rod hole, and the connecting rod hole is obliquely arranged; The connecting rod (12) is a screw rod; The induction component mounting holes are arranged in a rectangular shape.
4. A novel overloading protection component for the export push bar of the YB95 packaging machine according to claim 1, characterized in that, The fixing plate (2) is sleeved on the connecting rod (12) and fixed by a locking nut; The fixing plate (2) includes: A fixing plate body (21), the fixing plate body (21) is integrally in a "C" - shaped structure, and a fixing hole adapted to the connecting rod (12) is formed through the middle of the non - opening side of the fixing plate body (21); Mounting plates (22), the mounting plates (22) are symmetrically connected to both ends inside the opening of the fixing plate body (21), and mounting plate connection holes are formed through the mounting plates (22).
5. A novel overload protection component for the export push bar of a YB95 packaging machine according to claim 4, characterized in that, The fixing plate body (21) and the mounting plates (22) are of an integrally formed structure and have the same thickness; The fixing hole is a counterbore.
6. The overload protection component for the export push bar of a new type of YB95 packaging machine according to claim 1, characterized in that, The induction component (3) includes: A fixing frame (31), the cross - section of the fixing frame (31) is in an "L" - shaped structure, one end of the fixing frame (31) is provided with a through hole adapted to the induction component mounting hole, and a first inductor mounting hole for mounting a first inductor (32) is formed through the middle of the other end of the fixing frame (31); A first inductor (32), one end of the first inductor (32) is mounted in the first inductor mounting hole.
7. A novel overloading protection component for the outlet push bar of a YB95 packaging machine according to claim 1, characterized in that The cigarette pushing plate (4) includes: A cigarette pushing plate body (41), the cigarette pushing plate body (41) includes a pushing plate (411) in a "C" - shaped structure and connecting blocks (412) symmetrically connected to both ends inside the opening of the pushing plate (411); An induction plate (42), the induction plate (42) is connected to the middle of the opening of the cigarette pushing plate body (41); Wherein, the induction plate (42) cooperates with the first inductor (32) to complete the work.
8. A novel overloading protection component for the export push bar of the YB95 packaging machine according to claim 7, characterized in that, The cigarette pushing plate body (41) and the induction plate (42) are of an integrally formed structure and have the same thickness.
9. A novel overloading protection component for the export push bar of a YB95 packaging machine according to claim 1, characterized in that, The buffer component (5) includes: A guide rod (51), one end of the guide rod (51) is connected to the connecting block (412), the other end of the guide rod (51) passes through the mounting plate connection hole and is locked by a fixing nut (52); Compression spring (53), the compression spring (53) is sleeved on the guide rod (51), and the compression spring (53) is located between the mounting plate (22) and the push plate (411); Among them, an external thread section adapted to the fixing nut (52) is provided at one end of the guide rod (51) close to the mounting plate (22).
Citation Information
Patent Citations
Overload protection device for cigarette pushing row of cigarette packaging carton
CN211282796U
Novel cigarette pushing device
CN214242767U