Balance block feeding device

By designing an automated balance block feeding device, the material truck is used to move on the track, the problem of staff walking to the material area is solved, efficient balance block transportation and a wide variety of material box capacity are achieved, and production efficiency is improved.

CN223073267UActive Publication Date: 2025-07-08CHANGCHUN FAWAY AUTOMOBILE COMPONENTS CO LTD
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Patent Information

Application Number
CN202421514126.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-07-08
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

In the prior art, the detection of balance blocks requires staff to walk to the material area, resulting in high labor intensity and increased detection beats, which is inefficient.

Method used

A balance block feeding device is designed to automatically send the balance block to the work area by moving the material cart on the track assembly, replacing manual walking, and movable material layer components and driving mechanisms are provided on the material cart to realize automatic transportation.

Benefits of technology

The automatic conveying balance block shortens the production beat, improves production efficiency, reduces labor intensity, and increases the type and capacity of material boxes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223073267U_ABST
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Abstract

The utility model relates to the technical field of machining and manufacturing, in particular to a balance block feeding device which comprises a rail assembly and a material trolley. The material trolley is movably arranged on the rail assembly. The material trolley comprises a driving mechanism and a material frame. The driving mechanism is connected with the material frame and used for driving the material frame to move on the rail assembly. At least one movable material layer assembly is arranged on the material frame, and the material layer assembly is configured to move up and down in the height direction of the material frame; at least one material box is arranged on the material layer assembly and used for containing balance blocks. The material trolley has the advantages that the driving component drives the material trolley to move on the rail assembly, the production takt is shortened, and the production efficiency is improved. Meanwhile, the material layer assembly capable of moving up and down is arranged, so that the distance between material layers is adjustable, and more types of balance blocks can be contained in the material box.
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Description

Technical Field

[0001] The present invention relates to the field of processing and manufacturing technology, and particularly to a balance weight feeding device. Background Art

[0002] With the improvement of people's living conditions, people pay more and more attention to the quality of products, and are more and more concerned about vehicle driving safety and riding experience. The balance problem of tires has become the key focus. At present, before the wheels leave the production line, dynamic balance inspections need to be carried out. Dynamic balance inspections require the use of balance weights, which are placed on a fixed material rack. When the balancing machine detects, workers need to walk to the material area. This not only increases the labor intensity of the workers, but also increases the inspection work rhythm. Summary of the Invention

[0003] In view of this, the present invention aims at a balance weight feeding device, which moves the material vehicle on the track assembly automatically to the working area, replacing the workers walking to the material area.

[0004] To achieve the above object, the technical solution of the present invention is realized as follows:

[0005] A balance weight feeding device includes: a track assembly and a material vehicle;

[0006] The material vehicle is movably arranged on the track assembly; the material vehicle includes a driving mechanism and a material rack; the driving mechanism is connected to the material rack and is used to drive the material rack to move on the track assembly; at least one movable material layer assembly is provided on the material rack, and the material layer assembly is configured to move up and down along the height direction of the material rack; at least one material box is provided on the material layer assembly for containing balance weights.

[0007] Further, the material rack includes two bottom plates, a first side plate, a second side plate, a top plate, a first frame, a second frame and four rollers; the four rollers are respectively connected to the bottom of a pair of bottom plates; the first side plate and the second side plate are respectively vertically arranged on the upper surface of a bottom plate, the top plate is arranged at the top of the first side plate and the second side plate and is connected to the first side plate and the second side plate; the first frame and the second frame are arranged between the first side plate and the second side plate, and the first frame is close to the position of a pair of bottom plates, and the second frame is arranged on the lower surface of the top plate.

[0008] Further, both the first frame and the second frame are formed by connecting two horizontal longitudinal beams and two cross beams.

[0009] Further, the material layer assembly includes a motor, a gear, a rack, a material layer, a mounting plate, a first linear guide rail, a second linear guide rail, a third linear guide rail and a mounting seat;

[0010] The first linear guide rail is arranged on the first side plate, and the second and third linear guide rails are arranged on the second side plate at intervals;

[0011] One end of the material layer is connected to the slider of the first linear guide rail, and the other end of the material layer is connected to the sliders of the second and third linear guide rails;

[0012] One end of the mounting plate is fixed to the bottom plate, the other end of the mounting plate is fixed to the top plate, and one side of the mounting plate protrudes from the first side plate;

[0013] The rack is fixed on the mounting plate along the height direction of the material rack. The motor is connected to the material layer through a mounting seat. The gear is sleeved on the output shaft of the motor, and the gear meshes with the rack to drive the material layer to move up and down along the rack.

[0014] Furthermore, there are three layers of material layer components, and four material boxes are arranged on each material layer. The four material boxes contain different types of balance blocks respectively.

[0015] Furthermore, the track assembly includes a base plate, four parallel straight rods arranged on the base plate, and an anti-tipping frame. Two of the four parallel straight rods form a group, constituting two independent roller paths; four rollers are arranged in two roller paths in two as a group; the anti-tipping frame includes two U-shaped protective frames, and the two U-shaped protective frames are arranged along the length direction of the roller path to prevent the material truck from tipping over during operation.

[0016] Furthermore, one of the two roller paths is arranged between the two U-shaped protective frames.

[0017] Furthermore, the driving mechanism is a cylinder.

[0018] Compared with the prior art, the present invention can achieve the following beneficial effects: The driving member drives the material truck to automatically move on the track assembly, shortening the production beat and improving the production efficiency. At the same time, a vertically movable material layer assembly is provided, so that the distance between each material layer is adjustable, and the types of balance blocks contained in the material boxes are more. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation to the present invention. In the drawings:

[0020] Figure 1 is a schematic structural diagram of a balance block feeding device according to an embodiment of the present invention;

[0021] Figure 2 is a schematic structural diagram of a material truck according to an embodiment of the present invention;

[0022] Figure 3It is a schematic structural diagram of a material rack provided according to an embodiment of the present invention;

[0023] Figure 4 It is a schematic structural diagram of a material layer assembly provided according to an embodiment of the present invention;

[0024] Figure 5 It is a schematic structural diagram of a track assembly provided according to an embodiment of the present invention.

[0025] Reference numerals include: 1, track assembly; 11, base plate; 12, straight rod; 13, anti-toppling frame; 14, roller track; 2, material cart; 21, drive mechanism; 22, material rack; 221, bottom plate; 222, first side plate; 223, second side plate; 224, top plate; 225, first frame; 226, second frame; 227, roller; 23, material layer assembly; 231, motor; 232, gear; 233, rack; 234, material layer; 235, mounting plate; 236, first linear guide rail; 237, second linear guide rail; 238, third linear guide rail; 239, mounting seat; 24, material box. Detailed implementation manners

[0026] In order to make the objectives, technical solutions and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and do not constitute a limitation to the present invention.

[0027] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other.

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more.

[0029] In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.

[0030] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.

[0031] As Figure 1 , Figure 2 shown, a balance weight feeding device provided by an embodiment of the present invention includes: a track assembly 1 and a material cart 2; the material cart 2 is movably arranged on the track assembly 1; the material cart 2 includes a driving mechanism 21 and a material rack 22; the driving mechanism 21 is connected to the material rack 22 and is used to drive the material rack 22 to move on the track assembly 1; at least one movable material layer assembly 23 is provided on the material rack 22, the material layer assembly 23 is configured to move up and down along the height direction of the material rack 22, and at least one material box 24 is provided on the material layer assembly 23 for containing balance weights. Further, the driving mechanism 21 is a cylinder.

[0032] When the operator enters the operation area, a pressure switch is provided at a position under the operator's feet in the working area, and the pressure switch is connected to the control system of the balance weight feeding device. When the operator steps on the pressure switch and presses the start button, the driving mechanism 21 drives the material cart 2 to move along the track assembly. The reason for setting the pressure switch and the start button to be operated simultaneously is to prevent misoperation by other personnel or the operator and cause safety risks; in the present utility model, the balance weight feeding device is arranged on the left hand side of the operator. When a balance weight is needed, the operator holds the balance weight with the left hand and uses a balance hammer to strike.

[0033] As Figure 3As shown, the material rack 22 includes a pair of bottom plates 221, a first side plate 222, a second side plate 223, a top plate 224, a first frame 225, a second frame 226, and four rollers 227; the four rollers 227 are respectively connected to the bottom of a pair of bottom plates 221; the first side plate 222 and the second side plate 223 are respectively vertically arranged on a bottom plate 221, the top plate 224 is arranged on the tops of the first side plate 222 and the second side plate 223 and is connected to the first side plate 222 and the second side plate 223; the first frame 225 and the second frame 226 are arranged between the first side plate 222 and the second side plate 223, and the first frame 225 is at a position close to a pair of bottom plates 221, and the second frame 226 is arranged on the lower surface of the top plate 224; both the first frame 225 and the second frame 226 are formed by connecting two horizontal longitudinal beams and two cross beams.

[0034] In this embodiment, the first frame 225 and the second frame 226 are made of 45mm square steel. The two horizontal longitudinal beams and two cross beams of the first frame 225 and the second frame 226 are formed by welding or fixed by connectors. The width of the second side plate 223 is greater than the width of the first side plate 222.

[0035] As Figure 4 shown, the material layer assembly 23 includes a motor 231, a gear 232, a rack 233, a material layer 234, a mounting plate 235, a first linear guide rail 236, a second linear guide rail 237, a third linear guide rail 238, and a mounting seat 239; the first linear guide rail 236 is arranged on the first side plate 222, and the second linear guide rail 237 and the third linear guide rail 238 are arranged on the second side plate 223 at intervals; one end of the material layer 234 is connected to the slider of the first linear guide rail 236, and the other end of the material layer 234 is connected to the sliders of the second linear guide rail 237 and the third linear guide rail 238; one end of the mounting plate 235 is fixed to the bottom plate 221, the other end of the mounting plate 235 is fixed to the top plate 224, and one side of the mounting plate 235 protrudes from the first side plate 222; the rack 232 is fixed on the mounting plate 235 along the height direction of the material rack 22, the motor 231 is connected to the material layer 234 through the mounting seat 235, the gear 232 is sleeved on the output shaft of the motor 231, and the gear 231 meshes with the rack 232 to drive the material layer 23 to move up and down along the rack 232.

[0036] Further, the material layer assembly 23 is provided with three layers, and four material boxes 24 are provided on each material layer 23, and the four material boxes 24 respectively contain different types of balance blocks. The types of balance blocks are distinguished according to the weight of the balance blocks. In this embodiment, there are 12 types of balance blocks, which are 50g, 75g, 100g, 125g, 150g, 175g, 200g, 225g, 250g, 275g, 300g, and 350g respectively.

[0037] There is a certain distance between the first frame 225 and the adjacent material layer assembly 23. The first frame 225 plays a supporting role. When the types of balance weights increase, the first frame 225 is also used to hold the material box 24.

[0038] The distance between two adjacent material layer assemblies 23 of each layer of material layer assemblies 23 can be automatically adjusted by the motor 231 according to the height of the material box 24.

[0039] In other embodiments, a position sensor is further provided on the outer side surface of the first side plate 222 for detecting the position of the material layer assembly 23.

[0040] As Figure 5 shown, the track assembly 1 includes a base plate 11, four parallel straight rods 12 arranged on the base plate 11, and an anti - tipping frame 13. Two of the four parallel straight rods 12 form a group, constituting two independent roller paths 14; two of the four rollers 227 are set in a group and arranged in the two roller paths 14; the anti - tipping frame 13 includes two U - shaped protective frames for preventing the material truck 2 from tipping over during operation. One of the two roller paths 14 is arranged between the two U - shaped protective frames.

[0041] In this embodiment, the material of the straight rod 12 is a square tube with a wall thickness of 5 mm, and the four parallel straight rods 12 are arranged on the 5 - mm - thick base plate 11. To ensure the smooth operation of the material truck 2, unilateral anti - tipping restriction is also carried out, that is, one of the two independent roller paths 14, which is closer to the operator, is placed between the two U - shaped protective frames to prevent the material truck 2 from tipping over towards the operator during operation. The U - shaped protective frame is welded by square tubes with a wall thickness of 5 mm.

[0042] The working process of the balance weight feeding device is described in combination with the attached drawings. When the operator needs to operate on the balance weight, when the operator steps on the pressure switch and presses the start button, the driving mechanism 21 extends to drive the material truck 2 to move along the track assembly 1 towards the operator. When the material truck 2 moves into place, the operator takes the balance weight that needs to be operated, and the driving mechanism 21 retracts to drive the material truck 2 to move along the track assembly 1 back to the original position. When it is necessary to change the types of balance weights in one or several of the material boxes 24, the distance between two adjacent material layers is adjusted by the motor 231.

[0043] Although the embodiments of the present invention have been shown and described above, it can be understood that the above - mentioned embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above - mentioned embodiments within the scope of the present invention.

[0044] The above specific embodiments do not constitute a limitation on the protection scope of the present invention. Those skilled in the art should understand that various modifications, combinations, sub - combinations and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A balance weight feeding device, characterized in that, Comprising: An orbital assembly and a material vehicle; The material vehicle is movably arranged on the orbital assembly; the material vehicle includes a driving mechanism and a material rack; the driving mechanism is connected to the material rack and is used for driving the material rack to move on the orbital assembly; at least one movable material layer assembly is arranged on the material rack, and the material layer assembly is configured to move up and down along the height direction of the material rack; at least one material box is arranged on the material layer assembly and is used for containing balance weights.

2. The balance weight feeding device according to claim 1, characterized in that The material rack includes two bottom plates, a first side plate, a second side plate, a top plate, a first frame, a second frame and four rollers; the four rollers are respectively connected to the bottoms of the pair of bottom plates; the first side plate and the second side plate are respectively vertically arranged on the upper surfaces of one of the bottom plates, the top plate is arranged on the tops of the first side plate and the second side plate and is connected to the first side plate and the second side plate; the first frame and the second frame are arranged between the first side plate and the second side plate, and the first frame is close to the position of the pair of bottom plates, and the second frame is arranged on the lower surface of the top plate.

3. The balance weight feeding device according to claim 2, wherein Both the first frame and the second frame are formed by connecting two horizontal longitudinal beams and two cross beams.

4. The balance weight feeding device according to claim 3, characterized in that, The material layer assembly includes a motor, a gear, a rack, a material layer, a mounting plate, a first linear guide rail, a second linear guide rail, a third linear guide rail and a mounting seat; The first linear guide rail is arranged on the first side plate, and the second linear guide rail and the third linear guide rail are arranged at intervals on the second side plate; One end of the material layer is connected to the slider of the first linear guide rail, and the other end of the material layer is connected to the sliders of the second linear guide rail and the third linear guide rail; One end of the mounting plate is fixed to the bottom plate, the other end of the mounting plate is fixed to the top plate, and one side of the mounting plate protrudes from the first side plate; The rack is fixed on the mounting plate along the height direction of the material rack, the motor is connected to the material layer through the mounting seat, the gear is sleeved on the output shaft of the motor, and the gear meshes with the rack to drive the material layer to move up and down along the rack.

5. The balance weight feeding device according to claim 4, characterized in that, The material layer assembly is provided with three layers, and four material boxes are arranged on each material layer, and the four material boxes respectively contain different types of balance weights.

6. The balance weight feeding device according to claim 2, characterized in that The orbital assembly includes a substrate, four parallel straight rods arranged on the substrate and an anti-toppling frame. The four parallel straight rods are grouped into two, forming two independent roller paths; the four rollers are grouped into two and are arranged in the two roller paths; the anti-toppling frame includes two U-shaped protective frames, and the two U-shaped protective frames are arranged along the length direction of the roller path and are used for preventing the material vehicle from toppling during operation.

7. The balance weight feeding device according to claim 6, wherein, One of the two roller paths is arranged between the two U-shaped protective frames.

8. The balance weight feeding device according to claim 1, wherein, The driving mechanism is a cylinder.