Feeding position identifying and adjusting structure
Through the identification and adjustment of the loading position, the use of CCD photography and the light source component to map the product position, combined with the servo motor drive, the problem of product loading deviation is solved and the yield rate is improved.
Patent Information
- Application Number
- CN202422274309.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-18
AI Technical Summary
During the loading process, the product slides due to small size and belt conveying, resulting in loading deviations, affecting the yield rate.
The loading position identification and adjustment structure is adopted, the product position is mapped using CCD photo components and light source components, and the conveyor is driven by a servo motor to adjust the position of the adsorption component to ensure accurate adsorption.
While not affecting the operation of the assembly line, the accuracy of the feeding position is improved and the yield rate is ensured.
Smart Images

Figure CN223073459U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product loading, in particular to a loading position recognition and adjustment structure. Background Technique
[0002] When the product is in the loading process, due to the small size of the product itself and the sliding that occurs during belt conveying, it is impossible to accurately adsorb during loading and transplanting. As a result, there will also be deviations when placed on the processing station, and the processed products will be uneven. In severe cases, it will even lead to batch rejection, seriously affecting the yield. Content of the Utility Model
[0003] The purpose of the utility model is to provide a loading position recognition and adjustment structure to solve the problems raised in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A loading position recognition and adjustment structure, including a conveyor. An upper loading and transplanting adjustment component is arranged at the left end of the conveyor, a CCD photographing component is arranged on the back of the conveyor, a CCD photographing camera is arranged at the movable end of the CCD photographing component, an adsorption component is arranged at the movable end of the upper loading and transplanting adjustment component. The belt in the conveyor is a semi-transparent flat belt, a light source component is fixedly installed on the conveyor, the light source component is located below the uppermost semi-transparent flat belt, and a conveyor driving component is installed at the right end of the conveyor.
[0005] Further, the conveyor driving component includes a servo motor and a reducer. The output end of the servo motor is fixedly connected to the input end of the reducer, and the output end of the reducer is fixedly connected to the driving shaft on the conveyor.
[0006] Further, the CCD photographing component includes a column, a mounting seat and a height adjustment plate. The CCD photographing camera is fixedly installed on the height adjustment plate through screws, the height adjustment plate is fixedly installed on the mounting seat, and the mounting seat is fixedly installed at the top of the column.
[0007] Further, the CCD photographing camera is offset from the upper loading and transplanting adjustment component and the adsorption component by a certain distance left and right. The light source component adopts a linear array light source, and the light source component is located directly below the CCD photographing camera.
[0008] Further, the upper loading and transplanting adjustment component includes a bracket and an electric linear rail. The electric linear rail is installed on the bracket, and the adsorption component is installed at the movable end of the electric linear rail.
[0009] Furthermore, the adsorption assembly includes a mounting plate, a cylinder, and an adsorption suction cup. The mounting plate is fixedly installed on the movable end of the electric linear rail. The cylinder is fixedly installed on the outer wall of the mounting plate. The adsorption suction cup is fixedly installed on the extending end of the cylinder.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0011] 1. By means of the feeding and transplanting adjustment assembly to install and adjust the position of the adsorption assembly, the adsorption assembly can be aligned with the product on the semi-transparent flat belt. The product on the semi-transparent flat belt is irradiated by the light source assembly, so that the specific position of the product is projected from below. Then, the CCD camera takes a picture of the product, and further collects the picture of the product position. The product position information is fed back to the feeding and transplanting adjustment assembly, and the feeding and transplanting adjustment assembly adjusts the position of the adsorption assembly to ensure that the adsorption assembly can be aligned with the product. Thus, while not affecting the operation of the production line, the adsorption position can be accurately guaranteed, and the yield rate can be further ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of the present utility model;
[0013] Figure 2 is the present utility model Figure 1 a schematic structural diagram of the left side view of the present utility model;
[0014] Figure 3 is a schematic structural diagram of the conveyor of the present utility model;
[0015] Figure 4 is a schematic structural diagram of the front view of the conveyor of the present utility model.
[0016] In the figure: 1, CCD camera assembly; 2, conveyor; 3, feeding and transplanting adjustment assembly; 4, conveyor drive assembly; 5, semi-transparent flat belt; 6, light source assembly; 7, CCD camera; 8, adsorption assembly. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0018] Please refer to Figures 1 - 4The utility model provides a technical solution: a loading position identification and adjustment structure, including a conveyor 2, a loading and transplanting adjustment component 3 is arranged at the left end of the conveyor 2, a CCD camera component 1 is arranged on the back of the conveyor 2, a CCD camera 7 is arranged at the movable end of the CCD camera component 1, an adsorption component 8 is arranged at the movable end of the loading and transplanting adjustment component 3, the belt in the conveyor 2 is a translucent flat belt 5, a light source component 6 is fixedly installed on the conveyor 2, and the light source component 6 is located below the uppermost translucent flat belt 5, and a conveyor drive component 4 is installed at the right end of the conveyor 2, and the conveyor drive component 4 provides the conveyor 2 with Power, convey the product through the conveyor 2, install and adjust the position of the adsorption component 8 through the feeding and transplanting adjustment component 3, so that the adsorption component 8 can face the product on the translucent flat belt 5, and illuminate the product on the translucent flat belt 5 through the light source component 6, so as to map the specific position of the product from bottom to top, and then the CCD camera 7 takes a picture of the product, and then collects the product position picture, and feeds back the product position information to the feeding and transplanting adjustment component 3. The feeding and transplanting adjustment component 3 adjusts the position of the adsorption component 8 to ensure that the adsorption component 8 can face the product, so as to ensure the accuracy of the adsorption position without affecting the operation of the assembly line, and further ensure the yield rate;
[0019] The conveyor drive assembly 4 includes a servo motor and a reducer. The output end of the servo motor is connected to the input end of the reducer. The output end of the reducer is connected to the drive shaft of the conveyor 2. The reducer provides a strong torque output and a stable operation characteristic through its unique reduction ratio, ensuring that the conveyor 2 can smoothly transport products.
[0020] The CCD camera assembly 1 includes a column, a mounting seat and a height adjustment plate, the CCD camera 7 is fixedly mounted on the height adjustment plate by screws, the height adjustment plate is fixedly mounted on the mounting seat, the mounting seat is fixedly mounted on the top of the column, the height adjustment plate is provided for adjusting the height of the CCD camera 7 up and down, and the mounting seat is provided for mounting the height adjustment plate on the column;
[0021] The CCD camera 7 is staggered with the feeding and transplanting adjustment component 3 and the adsorption component 8 to avoid the feeding and transplanting adjustment component 3 and the adsorption component 8 interfering with the CCD camera 7 taking pictures. The light source component 6 adopts a linear array light source, and the light source component 6 is located directly below the CCD camera 7. The linear array light source can provide continuous and uniform light to support the CCD camera 7 to collect high-quality images.
[0022] The feeding and transplanting adjustment component 3 includes a bracket and an electric linear rail, the electric linear rail is installed on the bracket, and the adsorption component 8 is installed on the movable end of the electric linear rail. The electric linear rail is used to adjust the position of the adsorption component 8 forward and backward, thereby ensuring that the adsorption component 8 can face the product on the translucent flat belt 5;
[0023] The adsorption assembly 8 includes a mounting plate, a cylinder, and an adsorption suction cup. The mounting plate is fixedly installed on the movable end of the electric linear rail. The cylinder is fixedly installed on the outer wall of the mounting plate. The adsorption suction cup is fixedly installed on the extending end of the cylinder. The mounting plate is used to mount the cylinder on the movable end of the electric linear rail. The cylinder is used to drive the adsorption suction cup to move up and down for material taking operations.
[0024] Working principle: During use, the conveyor drive assembly 4 is activated to drive the conveyor 2 to work. The conveyor 2 drives the semi-transparent flat belt 5 to rotate to convey the product to the material taking position. When the product passes through the light source assembly 6, the light source assembly 6 projects the specific position of the product from bottom to top. The CCD camera 7 takes pictures of the product, thereby collecting pictures of the product position, and feeding back the product position information to the feeding and transplanting adjustment assembly 3. The feeding and transplanting adjustment assembly 3 adjusts the position of the adsorption assembly 8 to ensure that the adsorption assembly 8 can face the product directly. Thus, while not affecting the operation of the production line, the adsorption position can be accurately ensured, further guaranteeing the yield rate.
[0025] Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
Claims
1. A feeding position recognition and adjustment structure, including a conveyor (2), characterized in that: The left end of the conveyor (2) is provided with a feeding and transplanting adjustment assembly (3). The back of the conveyor (2) is provided with a CCD photographing assembly (1). The movable end of the CCD photographing assembly (1) is provided with a CCD photographing camera (7). The movable end of the feeding and transplanting adjustment assembly (3) is provided with an adsorption assembly (8). The belt inside the conveyor (2) is a semi-transparent flat belt (5). A light source assembly (6) is fixedly installed on the conveyor (2). The light source assembly (6) is located below the topmost semi-transparent flat belt (5). A conveyor drive assembly (4) is installed at the right end of the conveyor (2).
2. The feeding position recognition and adjustment structure according to claim 1, characterized in that: The conveyor drive assembly (4) includes a servo motor and a reducer. The output end of the servo motor is fixedly connected to the input end of the reducer. The output end of the reducer is fixedly connected to the drive shaft on the conveyor (2).
3. The feeding position recognition and adjustment structure according to claim 1, characterized in that: The CCD photographing assembly (1) includes a column, a mounting seat and a height adjustment plate. The CCD photographing camera (7) is fixedly installed on the height adjustment plate by screws. The height adjustment plate is fixedly installed on the mounting seat. The mounting seat is fixedly installed at the top of the column.
4. The feeding position recognition and adjustment structure according to claim 1, characterized in that: The CCD photographing camera (7) is horizontally offset from the feeding and transplanting adjustment assembly (3) and the adsorption assembly (8) by a certain distance. The light source assembly (6) adopts a linear array light source. The light source assembly (6) is located directly below the CCD photographing camera (7).
5. The feeding position identification and adjustment structure according to claim 1, characterized in that: The feeding and transplanting adjustment assembly (3) includes a bracket and an electric linear rail. The electric linear rail is installed on the bracket. The adsorption assembly (8) is installed on the movable end of the electric linear rail.
6. The feeding position recognition and adjustment structure according to claim 1, characterized in that: The adsorption assembly (8) includes a mounting plate, a cylinder and an adsorption suction cup. The mounting plate is fixedly installed on the movable end of the electric linear rail. The cylinder is fixedly installed on the outer wall of the mounting plate. The adsorption suction cup is fixedly installed on the extending end of the cylinder.