Anti-blocking material transferring device for inositol production
The anti-blocking transfer device connected by the vacuum loader and the vacuum filtration component is solved, and the dust pollution and low efficiency caused by artificial transfer in inositol production is realized, automatic transportation and efficient material transportation are achieved, and environmental pollution and material waste are avoided.
Patent Information
- Application Number
- CN202422100866.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-28
AI Technical Summary
During the production process of inositol, traditional artificial material transfer methods lead to dust pollution, material waste and low transportation efficiency, and are prone to pipeline blockage.
The anti-blocking transfer device is adopted that is linked to the vacuum feeder, level sensor, pressure sensor and air nozzle, combined with the vacuum filter assembly and the Roots blower to realize the automatic transfer of materials and real-time monitoring of materials to prevent clogging and dust pollution.
It realizes efficient and automated transportation of inositol materials, avoids environmental pollution and material waste, improves transportation efficiency, and effectively solves the problem of pipeline blockage and improves product yield.
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Figure CN223073482U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical engineering devices, and particularly relates to an anti-blocking and material-transferring device for inositol production. Background Art
[0002] Inositol, also known as cyclohexanehexol, is widely distributed in animals and plants and is a growth factor for animals and microorganisms. During the production process of inositol, it is necessary to dry and collect the inositol. And when collecting the material, it is necessary to transfer the inositol material. The traditional material-transferring method is manual material transfer. Since the inositol powder is relatively fine, manual material transfer will cause dust pollution, affect the health of workers, and waste materials, and the transfer efficiency is low. Therefore, how to improve the transfer efficiency, avoid environmental pollution and material waste is a problem that needs to be solved by those skilled in the art. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is: aiming at the deficiencies existing in the prior art, an anti-blocking and material-transferring device for inositol production is provided. The device can realize the automatic transfer of inositol materials, has high transfer efficiency, effectively avoids secondary pollution to the environment, and avoids material waste. In addition, the device effectively solves the problem of pipeline blockage during the transfer process of inositol materials, and further improves the transfer efficiency.
[0004] To solve the above technical problem, the technical solution of the utility model is:
[0005] An anti-blocking and material-transferring device for inositol production, comprising a connected vacuum feeding machine, a first bin, and a second bin. An inlet valve is provided at the feed inlet of the vacuum feeding machine; a level sensor is provided in the first bin, and an outlet valve is provided at the discharge outlet of the first bin; the inlet valve, the outlet valve, and the level sensor are interlocked;
[0006] The first bin is communicated with the second bin through a feeding pipeline. A plurality of pressure sensors are provided on the feeding pipeline, and a plurality of air nozzles are also provided on the feeding pipeline. The plurality of air nozzles and the plurality of pressure sensors are arranged crosswise; the plurality of air nozzles are respectively communicated with a compressed air storage tank through a blowing valve and a blowing pipeline;
[0007] The discharge outlet of the first bin is communicated with a Roots blower, and the air outlet of the second bin is communicated with a Roots induced draft fan.
[0008] Preferably, the plurality of pressure sensors and the plurality of air nozzles are arranged at equal intervals on the feeding pipeline.
[0009] Preferably, a plurality of vacuum filtration components are connected to the top of the second bin, and the second bin is connected to a Roots blower through the vacuum filtration components; the vacuum filtration components include a housing and a plurality of titanium rod filters disposed in the housing, and the plurality of titanium rod filters are all connected to a compressed air storage tank through a backflush pipeline, and an electromagnetic pulse valve is provided on the backflush pipeline.
[0010] Preferably, the titanium rod filter is fixed by a fixing plate.
[0011] Preferably, a plurality of fluidizers are further provided on the inner wall of the second bin.
[0012] Preferably, a sampling port is further provided at the lower part of the second bin, and a sampling valve is provided at the sampling port.
[0013] Due to the adoption of the above technical solution, the beneficial effects of the present utility model are:
[0014] The utility model discloses an anti-blocking and material-transferring device for inositol production, which comprises a vacuum feeder, a first bin and a second bin that are connected, and a feed valve is provided at the feed port of the vacuum feeder; a level sensor is provided in the first bin, and a discharge valve is provided at the discharge port of the first bin; the feed valve, the discharge valve and the level sensor are interlocked. The level sensor monitors the liquid level in the first bin in real time, so as to transfer the materials in the first bin in time.
[0015] The first bin of the device is connected to the second bin through a feed pipeline, a plurality of pressure sensors are provided on the feed pipeline, and a plurality of air nozzles are further provided on the feed pipeline, and the plurality of air nozzles and the plurality of pressure sensors are arranged crosswise; the plurality of air nozzles are respectively connected to a compressed air storage tank through a blowing valve and a blowing pipeline. The pressure sensors monitor the pressure at different positions on the feed pipeline in real time. If the pressure difference measured by adjacent pressure sensors exceeds a limit value, the air nozzles between the corresponding two pressure sensors are opened, so as to blow the blocked materials in the feed pipeline, prevent the materials from blocking the pipeline and affecting the normal transportation of inositol materials.
[0016] A plurality of vacuum filtration components are connected to the top of the second bin of the device. The vacuum filtration components include a housing and a plurality of titanium rod filters disposed in the housing. The plurality of titanium rod filters are all connected to a compressed air storage tank through a backflush pipeline, and an electromagnetic pulse valve is provided on the backflush pipeline. The vacuum filtration components can effectively filter the dust mixed in the gas, so as to avoid secondary pollution to the atmosphere during the transportation of inositol materials. Through the electromagnetic pulse valve, the compressed air storage tank and the backflush pipeline, the dust intercepted by the vacuum filtration components can be blown off, so as to collect the intercepted inositol materials and improve the product yield. Description of the Drawings
[0017] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0018] Figure 1 is a schematic structural diagram of Embodiment 1 of the present invention;
[0019] Figure 2 is a schematic structural diagram of a vacuum filtration assembly;
[0020] Figure 3 is Figure 1 an enlarged structural diagram of part A in
[0021] In the figure, 1 is a vacuum feeder; 2 is a first bin; 3 is a second bin; 4 is a feed valve; 5 is a level sensor; 6 is a discharge valve; 7 is a conveying pipeline; 8 is a pressure sensor; 9 is an air nozzle; 10 is a blowing valve; 11 is a blowing pipeline; 12 is a compressed air storage tank; 13 is a Roots blower; 14 is a Roots induced draft fan; 15 is a housing; 16 is a titanium rod filter element; 17 is a fixing plate; 18 is a backwashing pipeline; 19 is an electromagnetic pulse valve; 20 is a fluidizer; 21 is a sampling valve. Detailed Embodiments
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0023] Embodiment 1
[0024] As Figure 1 , Figure 2 , Figure 3 shown, an anti-blocking and material-transferring device for inositol production includes a connected vacuum feeder 1, a first bin 2, and a second bin 3. A feed valve 4 is provided at the feed inlet of the vacuum feeder 1; a level sensor 5 is provided in the first bin 2, and a discharge valve 6 is provided at the discharge outlet of the first bin 2; the feed valve 4, the discharge valve 6, and the level sensor 5 are interlocked.
[0025] The first bin 2 is communicated with the second bin 3 through a material conveying pipeline 7. A plurality of pressure sensors 8 are arranged on the material conveying pipeline 7. A plurality of air nozzles 9 are also arranged on the material conveying pipeline 7. The plurality of air nozzles 9 and the plurality of pressure sensors 8 are arranged in a crossed manner; the plurality of air nozzles 9 are respectively communicated with a compressed air storage tank 12 through blowing valves 10 and blowing pipelines 11;
[0026] The discharge port of the first bin 2 is communicated with a Roots blower 13, and the air outlet of the second bin 3 is communicated with a Roots induced draft fan 14.
[0027] In the above device, the level sensor 5 can monitor the material level in the first bin 2 in real time. When the material level reaches a certain height, the level sensor 5 transmits a signal to an external control system (not shown in the figure). The external control system closes the feed valve 4, opens the discharge valve 6, and then turns on the Roots blower 13 and the Roots induced draft fan 14, and the inositol material is transferred from the first bin 2 to the second bin 3.
[0028] A plurality of pressure sensors 8 on the material conveying pipeline 7 can monitor the pressure in the material conveying pipeline 7 in real time. If the pressure difference measured by two adjacent pressure sensors 8 exceeds the limit value, the external control system will control to open the blowing valve 10 on the blowing pipeline 11 connecting the air nozzle 9 between these two pressure sensors 8 and the compressed air storage tank 12, and the compressed air will blow away the blocked material, so that the material in the material conveying pipeline 7 can be normally conveyed.
[0029] In this embodiment, the plurality of pressure sensors 8 and the plurality of air nozzles 9 are arranged at equal intervals on the material conveying pipeline 7.
[0030] In this embodiment, a plurality of vacuum filtration components are communicated with the top of the second bin 3. The second bin 3 is communicated with the Roots induced draft fan 14 through the vacuum filtration components; the vacuum filtration components include a housing 15 and a plurality of titanium rod filters 16 arranged in the housing 15. The titanium rod filters 16 are fixed by fixing plates 17; the plurality of titanium rod filters 16 are all communicated with the compressed air storage tank 12 through backwashing pipelines 18, and an electromagnetic pulse valve 19 is arranged on the backwashing pipelines 18. The vacuum filtration components can effectively filter the dust mixed in the gas, thereby avoiding secondary pollution to the atmosphere during the transfer of inositol materials. The dust intercepted by the vacuum filtration components is blown off through the electromagnetic pulse valve 19, the compressed air storage tank 12 and the backwashing pipelines 18, so as to collect the intercepted inositol materials and improve the product yield.
[0031] In this embodiment, a plurality of fluidizers 20 are further arranged on the inner wall of the second bin 3.
[0032] In this embodiment, a sampling port (not shown in the figure) is further arranged at the lower part of the second bin 3, and a sampling valve 21 is arranged at the sampling port.
[0033] The process of transporting inositol materials using the above device is as follows:
[0034] The inositol materials are sucked into the first bin 2 by the vacuum loader 1. When the level sensor 5 monitors that the material level reaches the set value, the feed valve 4 is closed to stop feeding. At the same time, the roots blower 13, the roots induced draft fan 14 and the discharge valve 6 are opened. The materials in the first bin 2 are transported to the second bin 3 through the conveying pipeline 7. During the transportation process, if the pressure difference monitored by the adjacent pressure sensors 8 on the conveying pipeline 7 exceeds the limit value, it indicates that this section of the conveying pipeline 7 is blocked. At this time, the air nozzles 9 between the corresponding two pressure sensors 8 are opened through the external control system to blow the materials away and make the materials in the conveying pipeline 7 run normally. The transported materials enter the second bin 3 for storage. The gas discharged from the top of the second bin 3 is filtered by the vacuum filtration assembly and then discharged under the action of the roots induced draft fan 14 to prevent the dust entrained in the gas from causing secondary pollution to the atmosphere.
[0035] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An anti-blocking feeding device for inositol production, characterized in that: It includes a connected vacuum feeding machine, a first bin, and a second bin. A feeding valve is provided at the feeding port of the vacuum feeding machine; a level sensor is provided in the first bin, and a discharging valve is provided at the discharging port of the first bin; the feeding valve, the discharging valve, and the level sensor are interlocked; The first bin is connected to the second bin through a feeding pipeline. A plurality of pressure sensors are provided on the feeding pipeline, and a plurality of air nozzles are also provided on the feeding pipeline. The plurality of air nozzles and the plurality of pressure sensors are arranged crosswise; the plurality of air nozzles are respectively connected to a compressed air storage tank through a blowing valve and a blowing pipeline; The discharging port of the first bin is connected to a Roots blower, and the air outlet of the second bin is connected to a Roots induced draft fan.
2. The anti-blocking and feeding device for inositol production according to claim 1, wherein: The plurality of pressure sensors and the plurality of air nozzles are arranged at equal intervals on the feeding pipeline.
3. The anti-blocking and material-feeding device for inositol production according to claim 1, characterized in that: A plurality of vacuum filtering components are connected to the top of the second bin, and the second bin is connected to the Roots induced draft fan through the vacuum filtering components; the vacuum filtering components include a housing and a plurality of titanium rod filters provided in the housing. The plurality of titanium rod filters are respectively connected to the compressed air storage tank through a backwashing pipeline, and an electromagnetic pulse valve is provided on the backwashing pipeline.
4. The anti-blocking feeding device for inositol production according to claim 3, wherein: The titanium rod filters are fixed by fixing plates.
5. A material feeding device for preventing jamming in inositol production according to claim 1, characterized in that: A plurality of fluidizers are also provided on the inner wall of the second bin.
6. The anti-blocking and feeding device for inositol production according to claim 1, wherein: A sampling port is further provided at the lower part of the second bin, and a sampling valve is provided at the sampling port.
Citation Information
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