Winding machine capable of rapidly replacing sealing chamber
By introducing structures such as turntables, slides, sliders and magnetic suction grooves into the winder, the rapid replacement of the sealing chamber is achieved, and the problem of shutdown of the sealing chamber is solved. The production efficiency and stability of the winder are improved.
Patent Information
- Application Number
- CN202422364755.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The cleaning of the existing winder sealing room requires shutdown, which affects production efficiency.
A winder for quickly changing the seal chamber is designed, using a rotary disc, slider, slider, magnetic groove and magnetic block structure to achieve rapid disassembly and installation of the seal chamber.
The rapid replacement of sealed chambers is achieved, downtime is reduced, production efficiency and operational safety is improved, and the stability of the machine and the quality of winding are enhanced.
Smart Images

Figure CN223073663U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding machines, in particular to a winding machine for quickly replacing a sealing chamber. Background Art
[0002] A winding machine, also known as a warping machine or a silk winding machine, is a core device in the post-spinning and preparatory engineering of the textile industry. By unwinding yarn or silk, passing through a series of yarn guiding devices, and finally relying on the frictional driving force of the grooved drum to wind it into a conical object, the winding machine can not only rewind the tube yarn into a larger capacity form, but also remove impurities on the yarn and silk, improving the efficiency of subsequent processes.
[0003] The inventor of the present application found the following problems in the practical use process:
[0004] Existing winding machines generally need to set up a sealing chamber at the yarn inlet to ensure that the yarn can maintain stable tension and cleanliness when entering the winding machine, preventing external impurities from being wound into the tube yarn. However, the knife gate, wax plate, etc. inside the sealing chamber are prone to winding and accumulation of dust, fluff and yarn, which need to be cleaned regularly in time, and the wax chips generated by the wax plate also need to be cleaned in time. However, the sealing chamber needs to be shut down during cleaning and can only be restarted after cleaning is completed, affecting production efficiency.
[0005] Therefore, it is necessary to provide a winding machine for quickly replacing a sealing chamber to solve the above technical problems. Summary of the Utility Model
[0006] The technical problem to be solved by the utility model is that the production efficiency is affected by the need to shut down during the cleaning process of the sealing chamber. In view of the above defects of the prior art, a winding machine for quickly replacing a sealing chamber is provided.
[0007] To achieve the above object, the technical solution of the utility model is: a winding machine for quickly replacing a sealing chamber, including a base and a replacement mechanism. The replacement mechanism includes a turntable. A first chute is opened at the top of the turntable. A first slider is engaged and slidably fitted in the first chute. A fixed block is fixedly connected to the top of the first slider. A second chute is opened on one side of the first chute. A spring sleeve rod is arranged inside the second chute. One end of the spring sleeve rod is provided with a second slider. A push plate is arranged on the top of the second slider.
[0008] A magnetic attraction groove is opened on the outer surface of the fixed block. A magnetic attraction block is connected to the magnetic attraction groove by magnetism. A cover plate is fixedly connected to the top of the magnetic attraction block. An installation groove is opened inside the fixed block. A knife gate, a wax plate and a second yarn guiding porcelain ring are arranged inside the installation groove. Through holes are opened on both sides of the installation groove.
[0009] By adopting the above technical solution, the replacement mechanism makes the replacement of the sealing chamber fast and simple, and can complete the disassembly and installation of the sealing chamber in a short time, greatly improving the production efficiency.
[0010] Further, there are two first sliding grooves, and the two first sliding grooves are arranged in a circumferential array.
[0011] By adopting the above technical solution, the two first sliding grooves are arranged in a circumferential array, which enables the fixing block to be quickly rotated and replaced.
[0012] Further, there are two wax trays, and the two wax trays are symmetrically arranged along the central axis of the fixing block.
[0013] By adopting the above technical solution, the two wax trays are symmetrically arranged along the central axis of the fixing block, which helps to maintain the balance of the winding machine during operation. This symmetrical layout can reduce machine vibration and deflection, thereby improving the stability and quality of winding.
[0014] Further, there are two groups of magnetic attraction grooves, and each group of magnetic attraction grooves has four, and the four magnetic attraction grooves are evenly arranged at equal intervals in a linear array.
[0015] By adopting the above technical solution, by setting two groups of magnetic attraction grooves, and each group has four magnetic attraction grooves evenly distributed at equal intervals in a linear array, this layout significantly enhances the stability and reliability of magnetic attraction.
[0016] Further, a first fixing plate is arranged on the top of the base, and a yarn frame is arranged on one side of the first fixing plate.
[0017] By adopting the above technical solution, as one of the main support structures of the winding machine, the first fixing plate arranged on the top of the base enhances the stability of the whole machine. This layout ensures that the winding machine can maintain stability during operation, reduce vibration and offset, thereby improving the accuracy and consistency of winding.
[0018] Further, a second fixing plate is arranged on one side of the base, a yarn guiding hook is provided at the top of the second fixing plate, and a first yarn guiding porcelain ring is arranged below the yarn guiding hook.
[0019] By adopting the above technical solution, the setting of the second fixing plate enhances the overall structural stability of the winding machine. As an important support point, it ensures the stable installation of key components such as the yarn guiding hook and the first yarn guiding porcelain ring, thereby reducing vibration and offset during machine operation and improving the accuracy of winding.
[0020] Further, spindles are arranged below the yarn frame, and a rotating roller is arranged on one side of the spindles.
[0021] By adopting the above technical solution, as the main storage and supply part of the yarn, the spindle arranged below the yarn frame can stably support the yarn, ensuring that the yarn quality during supply will not be affected by shaking or loosening.
[0022] Compared with the related technologies, the yarn winding machine with a quickly replaceable sealing chamber provided by the present utility model has the following
[0023] Advantages:
[0024] The yarn winding machine with a quickly replaceable sealing chamber provided by the present utility model realizes the quick replacement of the sealing chamber by setting a turntable, a first chute and a first slider. The turntable enables the operator to easily rotate and select the sealing chamber to be replaced or maintained, improving the replacement efficiency. The combination of the magnetic attraction groove and the magnetic attraction block makes the opening and closing of the cover plate simple and fast. The magnetic connection ensures the tight fit between the cover plate and the fixed block, and at the same time is convenient for the operator to open for yarn installation or component cleaning when needed, so that the yarn winding machine does not need to stop for a long time when replacing the sealing chamber components, thereby effectively improving the production efficiency. The quick component replacement reduces the waiting time in production, making the yarn processing process more continuous and efficient.
[0025] The yarn winding machine with a quickly replaceable sealing chamber provided by the present utility model adopts a second chute, a spring sleeve rod and a second slider, providing a convenient and safe operation method for the operator. By pushing the push plate, the first slider and the fixed block thereon can be easily locked on one side of the turntable for position replacement. The spring-back function of the spring sleeve rod ensures that the first slider can stably stay at the predetermined position after being pushed into the first chute, preventing accidental sliding or falling off, thereby enhancing the operation safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a three-dimensional structural schematic diagram of the present utility model;
[0027] Figure 2 is a structural schematic diagram of the replacement mechanism of the present utility model;
[0028] Figure 3 is a partial cross-sectional structural schematic diagram of the replacement mechanism of the present utility model;
[0029] Figure 4 is a structural schematic diagram of the second chute of the present utility model.
[0030] Reference numerals in the figure: 1, base; 2, first fixing plate; 3, yarn frame; 4, second fixing plate; 5, yarn guide hook; 6, first yarn guiding porcelain ring; 7, replacement mechanism; 701, turntable; 702, first chute; 703, first slider; 704, fixing block; 705, magnetic attraction groove; 706, magnetic attraction block; 707, cover plate; 708, installation groove; 709, knife gate; 710, wax disk; 711, second yarn guiding porcelain ring; 712, second chute; 713, spring sleeve rod; 714, second slider; 715, push plate; 716, through hole; 8, spindle; 9, rotating roller. Detailed implementation manners
[0031] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The typical embodiments of the present utility model are shown in the drawings.
[0032] As Figures 1 - 4 shown, the winding machine for quickly replacing the sealing chamber of the present utility model includes a base 1 and a replacement mechanism 7. The replacement mechanism 7 includes a turntable 701. A first chute 702 is opened at the top of the turntable 701. A first slider 703 is engaged and slidably connected in the first chute 702. A fixing block 704 is fixedly connected to the top of the first slider 703. A second chute 712 is opened on one side of the first chute 702. A spring sleeve rod 713 is arranged inside the second chute 712. A second slider 714 is arranged at one end of the spring sleeve rod 713. A push plate 715 is arranged at the top of the second slider 714;
[0033] A magnetic attraction groove 705 is opened on the outer surface of the fixing block 704. A magnetic attraction block 706 is magnetically connected to the magnetic attraction groove 705. A cover plate 707 is fixedly connected to the top of the magnetic attraction block 706. An installation groove 708 is opened inside the fixing block 704. A knife gate 709, a wax disk 710 and a second yarn guiding porcelain ring 711 are arranged inside the installation groove 708. Through holes 716 are opened on both sides of the installation groove 708. The replacement mechanism 7 makes the replacement of the sealing chamber fast and simple, and can complete the disassembly and installation of the sealing chamber in a short time, greatly improving the production efficiency. The turntable 701 is an important part of the replacement mechanism 7. It bears the first chute 702 and other related components. The turntable 701 makes the whole replacement process more flexible and smooth.
[0034] As Figure 4 shown, there are two first chutes 702. The two first chutes 702 are arranged in a circumferential array. The two first chutes 702 are arranged in a circumferential array, which can enable the fixing block 704 to be quickly rotated and replaced. By arranging two first chutes 702, the operation and adjustment can be more flexible. When adjustment or replacement of components is required, the operator can select different chutes for movement according to needs, so as to complete the task more efficiently.
[0035] AsFigure 3 As shown, there are two wax trays 710, and the two wax trays 710 are symmetrically arranged along the central axis of the fixed block 704. The symmetrical arrangement of the two wax trays 710 along the central axis of the fixed block 704 helps to maintain the balance of the winding machine during operation. This symmetrical layout can reduce machine vibration and deflection, thereby improving the stability and quality of winding. The wax trays 710 play an important role in the winding process. They help to adjust the tension and lubrication of the yarn. By setting two symmetrical wax trays 710, the winding machine can process the yarn more effectively, reduce the friction and resistance of the yarn during transmission, and thus improve the winding efficiency.
[0036] As Figure 2 shown, there are two groups of magnetic attraction grooves 705, and each group of magnetic attraction grooves 705 has four. The four magnetic attraction grooves 705 are evenly arranged at equal intervals in a linear array. By setting two groups of magnetic attraction grooves 705, and each group has four magnetic attraction grooves 705 evenly distributed at equal intervals in a linear array, this layout significantly enhances the stability and reliability of magnetic attraction. The multiple magnetic attraction grooves 705 provide a larger magnetic attraction area, ensuring that the magnetic attraction block 706 can be firmly adsorbed in the predetermined position, thereby reducing the risk of falling off or shifting caused by insufficient magnetic force or uneven distribution.
[0037] As Figure 1 shown, a first fixed plate 2 is provided on the top of the base 1, and a yarn frame 3 is provided on one side of the first fixed plate 2. The first fixed plate 2, as one of the main support structures of the winding machine, is arranged on the top of the base 1 to enhance the overall stability of the machine. This layout ensures that the winding machine can maintain stability during operation, reduce vibration and deviation, thereby improving the accuracy and consistency of winding. The setting of the yarn frame 3 makes the management of the yarn more convenient. As the storage and supply part of the yarn, the reasonable layout of the yarn frame 3 facilitates the operator to quickly and accurately place and remove the yarn, simplifies the process of yarn replacement, improves production efficiency, and reduces the operation difficulty.
[0038] As Figure 1 shown, a second fixed plate 4 is provided on one side of the base 1. A yarn guide hook 5 is provided at the top of the second fixed plate 4, and a first yarn guide porcelain ring 6 is provided below the yarn guide hook 5. The setting of the second fixed plate 4 enhances the overall structural stability of the winding machine. As an important support point, it ensures the stable installation of key components such as the yarn guide hook 5 and the first yarn guide porcelain ring 6, thereby reducing vibration and deviation during machine operation and improving the accuracy of winding. The yarn guide hook 5 enables the yarn to enter the winding machine in a smoother and more stable path. It effectively guides the yarn, reduces the jumping and disorder of the yarn during transmission, and thus improves the uniformity and quality of yarn processing.
[0039] As Figure 1As shown, a spindle 8 is arranged below the yarn frame 3, and a rotating roller 9 is arranged on one side of the spindle 8. The yarn frame 3, as the main storage and supply part of the yarn, the spindle 8 arranged below it can stably support the yarn, ensuring that the yarn will not affect the winding quality due to shaking or loosening during the supply process. The rotating roller 9 on one side of the spindle 8 plays a role in smoothly transmitting the yarn. The rotating roller 9 can rotate flexibly with the pulling of the yarn, reducing the friction and resistance of the yarn during the transmission process.
[0040] In implementation, first, when cleaning is required, the operator can move the push plate 715 in advance to make the second slider 714 slide in the second chute 712 and push the first slider 703 into the first chute 702 and then let go. The spring sleeve rod 713 rebounds and engages with the first slider 703, so that the fixed block 704 after cleaning is placed on one side of the turntable 701. Then rotate the turntable 701 to swap the positions of the fixed block 704 to be cleaned and the fixed block 704 after cleaning. Then the operator opens the cover plate 707, passes the yarn through the through hole 716 and winds it around the knife gate 709, the wax disk 710 and the second yarn guiding porcelain ring 711 in sequence. Then make the magnetic block 706 adsorb to the magnetic slot 705 to buckle the cover plate 707 and the fixed block 704. Then the operator can push the push plate 715 to make the second slider 714 slide in the second chute 712 to take out the fixed block 704 to be cleaned and clean the inside.
[0041] The advantages in practical applications of this technical solution include but are not limited to the following points:
[0042] 1. The turntable, the first chute and the first slider realize the rapid replacement of the sealing chamber. The turntable enables the operator to easily rotate and select the sealing chamber that needs to be replaced or maintained;
[0043] 2. By pushing the push plate, the first slider and the fixed block on it can be easily locked on one side of the turntable, facilitating position replacement.
[0044] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A winding machine with a quickly replaceable sealing chamber, characterized in that: It includes a base (1) and a replacement mechanism (7). The replacement mechanism (7) includes a turntable (701). A first chute (702) is formed at the top of the turntable (701). A first slider (703) is engaged and slidably fitted in the first chute (702). A fixing block (704) is fixedly connected to the top of the first slider (703). A second chute (712) is formed on one side of the first chute (702). A spring sleeve rod (713) is arranged inside the second chute (712). A second slider (714) is arranged at one end of the spring sleeve rod (713). A push plate (715) is arranged at the top of the second slider (714). A magnetic attraction groove (705) is formed on the outer surface of the fixing block (704). A magnetic attraction block (706) is magnetically connected to the magnetic attraction groove (705). A cover plate (707) is fixedly connected to the top of the magnetic attraction block (706). An installation groove (708) is formed inside the fixing block (704). A knife gate (709), a wax disc (710) and a second yarn guiding porcelain ring (711) are arranged inside the installation groove (708). Through holes (716) are formed on both sides of the installation groove (708).
2. The warping machine with a quickly replaceable sealing chamber according to claim 1, characterized in that, There are two first chutes (702), and the two first chutes (702) are arranged in a circumferential array.
3. The warping machine with a quickly replaceable sealing chamber according to claim 1, characterized in that, There are two wax discs (710), and the two wax discs (710) are symmetrically arranged along the central axis of the fixing block (704).
4. The cheese winder for quickly replacing a sealing chamber according to claim 1, characterized in that, There are two groups of magnetic attraction grooves (705). Each group of magnetic attraction grooves (705) has four, and the four magnetic attraction grooves (705) are linearly arrayed and evenly spaced.
5. The winding machine with a quickly replaceable sealing chamber according to claim 1, characterized in that, A first fixing plate (2) is arranged at the top of the base (1). A yarn frame (3) is arranged on one side of the first fixing plate (2).
6. The cheese winder for quickly replacing the sealing chamber according to claim 1, wherein, A second fixing plate (4) is arranged on one side of the base (1). A yarn guiding hook (5) is formed at the top of the second fixing plate (4). A first yarn guiding porcelain ring (6) is arranged below the yarn guiding hook (5).
7. The warping machine with a quickly replaceable sealing chamber according to claim 5, characterized in that A spindle (8) is arranged below the yarn frame (3). A rotating roller (9) is arranged on one side of the spindle (8).