Continuous annealing furnace for producing copper and aluminum

Abstract

The utility model discloses a continuous annealing furnace for producing copper aluminum, which comprises a furnace body shell, a ceramic fiber furnace lining, a roll shaft component, a heating component and a temperature control component, the outer wall of the ceramic fiber furnace lining is fixedly arranged on the inner wall of the furnace body shell, the roll shaft component is rotatably arranged in the furnace body shell and the ceramic fiber furnace lining, and the heating component is arranged in the furnace body shell. The heating assemblies are fixedly installed on the two sides of the furnace body shell and the two sides of the ceramic fiber furnace lining, and the temperature control assembly is fixedly installed on the top of the furnace body shell. By starting the switch motor, the switch motor drives the valve element plate to be opened and closed in the temperature control pipe, and the temperature in the ceramic fiber furnace lining is released; the cooling motor is started, the cooling motor rotates to drive the first bevel gear set, the first transmission shaft, the second bevel gear set, the second transmission shaft and the cooling fan blades to rotate, the cooling fan blades rotate to drive heat in the ceramic fiber furnace lining to be discharged, the temperature in the ceramic fiber furnace lining can be accurately controlled, and effective annealing of copper and aluminum is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of annealing furnaces, in particular to a continuous annealing furnace for producing copper and aluminum. Background Art

[0002] In the field of metal processing, especially in the refining and modification of copper and aluminum materials, continuous annealing furnaces play a crucial role. The annealing process aims to improve the microstructure of materials through heating and cooling processes, thereby enhancing their mechanical properties and electrical conductivity. However, the continuous annealing furnaces in the prior art have significant defects in temperature control, which directly affect the final quality of materials and production efficiency, becoming a major bottleneck restricting the development of the industry.

[0003] The core of a continuous annealing furnace lies in its ability to provide a stable heating environment, enabling materials to undergo necessary heat treatment within a set temperature range. However, the temperature control mechanisms of traditional annealing furnaces often fail to achieve highly precise temperature regulation. Due to the non-uniformity of the temperature distribution inside the furnace and the errors in temperature sensors and control systems, there is a deviation between the actual heating temperature and the set target. This deviation is not limited to the contingency of a single measurement but systematically runs through the entire heating cycle, causing materials to complete the annealing process under non-optimal conditions.

[0004] The inaccuracy of temperature control is directly related to the microstructure changes of materials during the annealing process. For copper and aluminum materials, the laws of grain growth, phase transformation, and stress release are different at different temperatures. Temperature fluctuations or inaccuracies will destroy the uniformity inside the materials, leading to abnormal growth of local grains or the formation of unwanted phase structures, ultimately affecting the mechanical properties and electrical conductivity of the materials. In addition, the uncertainty of temperature control may also result in inconsistencies in the material properties between batches, increasing the risks of downstream product processing and application.

[0005] In addition to the negative impact on material properties, the inaccuracy of temperature control also has a double blow to production efficiency and energy consumption. To compensate for the inaccuracy of temperature control, producers are often forced to adopt conservative strategies, that is, extending the annealing time and increasing the heating power to ensure that all materials can meet the minimum annealing requirements. Although this method makes up for the deficiency of temperature control to a certain extent, it also significantly increases the production cost, including additional time costs and energy consumption. In the long run, this not only reduces the economic benefits of enterprises but also poses challenges to environmental protection.

[0006] The problem of the accuracy of temperature control in continuous annealing furnaces has become a key obstacle restricting the development of the copper-aluminum material processing industry towards higher quality and more efficient energy. In today's highly competitive global market environment, any technological innovation that can improve material properties, reduce costs, and save energy and reduce emissions will become a source of competitive advantage for enterprises. Therefore, developing a new technology that can achieve precise temperature control in continuous annealing furnaces can not only solve the core problems in the current annealing process but also promote technological innovation and industrial upgrading in the entire metal processing industry.

[0007] Therefore, how to provide a continuous annealing furnace for producing copper-aluminum is an urgent problem to be solved by those skilled in the art. Utility Model Content

[0008] An object of the present utility model is to provide a continuous annealing furnace for producing copper-aluminum. By starting the switch motor, the switch motor drives the valve core plate to switch inside the temperature control pipe, releasing the temperature inside the ceramic fiber furnace lining; starting the cooling motor, the rotation of the cooling motor drives the rotation of the first bevel gear set, the first transmission shaft, the second bevel gear set, the second transmission shaft, and the cooling fan blades. The rotation of the cooling fan blades drives the heat inside the ceramic fiber furnace lining to be discharged, enabling precise control of the temperature inside the ceramic fiber furnace lining and achieving effective annealing of copper-aluminum.

[0009] A continuous annealing furnace for producing copper-aluminum according to an embodiment of the present utility model includes a furnace body shell, a ceramic fiber furnace lining, a roller shaft assembly, a heating assembly, and a temperature control assembly. Among them, the outer wall of the ceramic fiber furnace lining is fixedly installed on the inner wall of the furnace body shell, the roller shaft assembly is rotatably installed inside the furnace body shell and the ceramic fiber furnace lining, the heating assembly is fixedly installed on both sides of the furnace body shell and the ceramic fiber furnace lining, and the temperature control assembly is fixedly installed on the top of the furnace body shell.

[0010] Further, flange members are fixedly provided at both the front and rear ends of the furnace body shell, and spacer plates are fixedly provided at both the front and rear ends of the ceramic fiber furnace lining.

[0011] Further, multiple groups of the roller shaft assemblies are provided, and multiple groups of the roller shaft assemblies are equidistantly distributed inside the furnace body shell and the ceramic fiber furnace lining.

[0012] Further, the roller shaft assembly includes a roller shaft rod, a rolling roller, a limiting ring, and a sprocket. Among them, one end of the roller shaft rod is rotatably inserted into the furnace body shell and the ceramic fiber furnace lining, the rolling roller is located inside the furnace body shell and the ceramic fiber furnace lining, the rolling roller is fixedly installed on the roller shaft rod, the limiting rings are provided in a certain number, and multiple limiting rings are equidistantly distributed on the rolling roller, and the sprocket is fixedly installed on the other end of the roller shaft rod.

[0013] Further, multiple groups of the heating components are provided, and the multiple groups of the heating components are equidistantly distributed on the furnace body shell and the ceramic fiber furnace lining.

[0014] Further, the heating component includes a burner nozzle, a fuel gas pipe, and a gas valve. Among them, the burner nozzle is fixedly installed on the furnace body shell and the ceramic fiber furnace lining, and the nozzle end of the burner nozzle faces the inside of the ceramic fiber furnace lining. The fuel gas pipe is fixedly installed on the non-nozzle end of the burner nozzle, and the gas valve is fixedly installed at both ends of the fuel gas pipe.

[0015] Further, the temperature control component includes a temperature control pipe, a switch motor, and a valve core plate. Among them, the bottom of the temperature control pipe is fixedly installed on the top of the furnace body shell, the base of the switch motor is fixedly installed on the top of the furnace body shell, both ends of the valve core plate are rotatably installed in the temperature control pipe, the rotating shaft of the switch motor extends into the temperature control pipe, and the rotating shaft of the switch motor is fixedly installed on the valve core plate.

[0016] Further, the temperature control component further includes a cooling motor, a first bevel gear set, a first transmission shaft, a second bevel gear set, a second transmission shaft, a cooling fan blade, and a mounting plate. Among them, the base of the cooling motor is fixedly installed on the outer wall of the temperature control pipe, the input end of the first bevel gear set is fixedly installed on the rotating shaft of the cooling motor, one end of the first transmission shaft is fixedly installed on the output end of the first bevel gear set, the other end of the first transmission shaft is rotatably inserted into the temperature control pipe, and the end of the first transmission shaft is fixedly installed on the input end of the second bevel gear set. The bottom of the second transmission shaft is fixedly installed on the output end of the second bevel gear set, the bottom of the cooling fan blade is fixedly installed on the top of the second transmission shaft, both ends of the mounting plate are fixedly installed on the inner wall of the temperature control pipe, and the temperature control pipe is rotatably sleeved on the second transmission shaft.

[0017] The beneficial effects of the present utility model are as follows:

[0018] By starting the switch motor of the present utility model, the switch motor drives the valve core plate to switch in the temperature control pipe, releasing the temperature inside the ceramic fiber furnace lining; by starting the cooling motor, the rotation of the cooling motor drives the rotation of the first bevel gear set, the first transmission shaft, the second bevel gear set, the second transmission shaft, and the cooling fan blade, and the rotation of the cooling fan blade drives the heat inside the ceramic fiber furnace lining to be discharged, so that the temperature inside the ceramic fiber furnace lining can be accurately controlled, achieving effective annealing of copper and aluminum. Description of the Drawings

[0019] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0020] Figure 1Schematic diagram of the overall structure of a continuous annealing furnace for producing copper-aluminum proposed by the present utility model;

[0021] Figure 2 A continuous annealing furnace for producing copper-aluminum proposed by the present utility model Figure 1 Enlarged view at position A;

[0022] Figure 3 Schematic diagram of the structure of the rolling rollers of a continuous annealing furnace for producing copper-aluminum proposed by the present utility model;

[0023] Figure 4 A continuous annealing furnace for producing copper-aluminum proposed by the present utility model Figure 3 Enlarged view at position B.

[0024] In the figure: 1. Furnace body shell; 1.1 Flange member; 2. Ceramic fiber furnace lining; 2.1 Spacer plate; 3. Roller shaft assembly; 3.1 Roller shaft rod; 3.2 Rolling roller; 3.3 Limit ring; 3.4 Sprocket; 4. Heating assembly; 4.1 Spraying nozzle; 4.2 Fuel gas pipe; 4.3 Gas valve; 5. Temperature control assembly; 5.1 Temperature control pipe; 5.2 Switching motor; 5.3 Valve core plate; 5.4 Cooling motor; 5.5 First bevel gear set; 5.6 First transmission shaft; 5.7 Second bevel gear set; 5.8 Second transmission shaft; 5.9 Cooling fan blade; 5.10 Mounting plate. Detailed implementation manners

[0025] Now, the present utility model will be further described in detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.

[0026] Please refer to Figures 1 to 4 , the present utility model provides a continuous annealing furnace for producing copper-aluminum, including a furnace body shell 1, a ceramic fiber furnace lining 2, a roller shaft assembly 3, a heating assembly 4 and a temperature control assembly 5. Among them, the outer wall of the ceramic fiber furnace lining 2 is fixedly installed on the inner wall of the furnace body shell 1. The furnace body shell 1 and the ceramic fiber furnace lining 2 are equipped with instruments for detecting temperature. The roller shaft assembly 3 is rotatably installed in the furnace body shell 1 and the ceramic fiber furnace lining 2. The roller shaft assembly 3 is used for conveying copper-aluminum workpieces. The heating assembly 4 is fixedly installed on both sides of the furnace body shell 1 and the ceramic fiber furnace lining 2. The temperature control assembly 5 is fixedly installed on the top of the furnace body shell 1. Flange members 1.1 are fixedly provided at both the front and rear ends of the furnace body shell 1. The flange members 1.1 facilitate the docking between the furnace body shell 1 and the furnace body shell 1. Spacer plates 2.1 are fixedly provided at both the front and rear ends of the ceramic fiber furnace lining 2. The spacer plates 2.1 are used to space the temperature between the furnace body shell 1 and the furnace body shell 1, facilitating the gradual decrease of the temperature during annealing.

[0027] Specifically, multiple sets of roller assemblies 3 are provided, and the multiple sets of roller assemblies 3 are equidistantly distributed in the furnace body shell 1 and the ceramic fiber furnace lining 2. The roller assembly 3 includes a roller rod 3.1, a rolling roller 3.2, a limit ring 3.3, and a sprocket 3.4. Among them, one end of the roller rod 3.1 is rotatably inserted into the furnace body shell 1 and the ceramic fiber furnace lining 2. The rolling roller 3.2 is located inside the furnace body shell 1 and the ceramic fiber furnace lining 2, and the rolling roller 3.2 is fixedly installed on the roller rod 3.1. As many limit rings 3.3 are provided, and the multiple limit rings 3.3 are equidistantly distributed on the rolling roller 3.2. The sprocket 3.4 is fixedly installed on the other end of the roller rod 3.1, and the sprocket 3.4 is used for chain drive to drive the rotation of the roller rod 3.1.

[0028] More specifically, multiple sets of heating assemblies 4 are provided, and the multiple sets of heating assemblies 4 are equidistantly distributed on the furnace body shell 1 and the ceramic fiber furnace lining 2. The heating assembly 4 includes a burner nozzle 4.1, a fuel gas pipe 4.2, and a gas valve 4.3. Among them, the burner nozzle 4.1 is fixedly installed on the furnace body shell 1 and the ceramic fiber furnace lining 2, and the nozzle end of the burner nozzle 4.1 faces the inside of the ceramic fiber furnace lining 2. The flame ejected by the burner nozzle 4.1 heats the inside of the ceramic fiber furnace lining 2. The fuel gas pipe 4.2 is fixedly installed on the non-nozzle end of the burner nozzle 4.1, and the gas valve 4.3 is fixedly installed at both ends of the fuel gas pipe 4.2.

[0029] Even more specifically, the temperature control assembly 5 includes a temperature control pipe 5.1, a switch motor 5.2, and a valve core plate 5.3. Among them, the bottom of the temperature control pipe 5.1 is fixedly installed on the top of the furnace body shell 1, the base of the switch motor 5.2 is fixedly installed on the top of the furnace body shell 1, both ends of the valve core plate 5.3 are rotatably installed inside the temperature control pipe 5.1, the rotating shaft of the switch motor 5.2 extends into the temperature control pipe 5.1, and the rotating shaft of the switch motor 5.2 is fixedly installed on the valve core plate 5.3. The temperature control assembly 5 further includes a cooling motor 5.4, a first bevel gear set 5.5, a first transmission shaft 5.6, a second bevel gear set 5.7, a second transmission shaft 5.8, a cooling fan blade 5.9, and a mounting plate 5.10. Among them, the base of the cooling motor 5.4 is fixedly installed on the outer wall of the temperature control pipe 5.1, the input end of the first bevel gear set 5.5 is fixedly installed on the rotating shaft of the cooling motor 5.4, one end of the first transmission shaft 5.6 is fixedly installed on the output end of the first bevel gear set 5.5, the other end of the first transmission shaft 5.6 is rotatably inserted into the temperature control pipe 5.1, and the end of the first transmission shaft 5.6 is fixedly installed on the input end of the second bevel gear set 5.7. The bottom of the second transmission shaft 5.8 is fixedly installed on the output end of the second bevel gear set 5.7, the bottom of the cooling fan blade 5.9 is fixedly installed on the top of the second transmission shaft 5.8, the cooling fan blade 5.9 is used to control the temperature inside the ceramic fiber furnace lining 2, both ends of the mounting plate 5.10 are fixedly installed on the inner wall of the temperature control pipe 5.1, and the temperature control pipe 5.1 is rotatably sleeved on the second transmission shaft 5.8.

[0030] Furthermore, an external device drives a chain, the chain drives the rotation of sprockets 3.4, the rotation of sprockets 3.4 drives the rotation of roller shafts 3.1, and the rotation of roller shafts 3.1 drives the rotation of rolling rollers 3.2 and limit rings 3.3, facilitating the conveyance of copper and aluminum.

[0031] Gas equipment is connected to both ends of the fuel gas pipe 4.2, the flame nozzle 4.1 sprays out flames to heat the interior of the ceramic fiber furnace lining 2, and the gas valve 4.3 closes the fuel gas pipe 4.2.

[0032] The switch motor 5.2 is started, and the switch motor 5.2 drives the valve core plate 5.3 to switch within the temperature control pipe 5.1, releasing the temperature inside the ceramic fiber furnace lining 2.

[0033] The cooling motor 5.4 is started, the rotation of the cooling motor 5.4 drives the rotation of the first bevel gear set 5.5, the rotation of the first bevel gear set 5.5 drives the rotation of the first transmission shaft 5.6, the rotation of the first transmission shaft 5.6 drives the rotation of the second bevel gear set 5.7, the rotation of the second bevel gear set 5.7 drives the rotation of the second transmission shaft 5.8, the rotation of the second transmission shaft 5.8 drives the rotation of the cooling fan blades 5.9, and the rotation of the cooling fan blades 5.9 drives the heat inside the ceramic fiber furnace lining 2 to be discharged, enabling precise control of the temperature inside the ceramic fiber furnace lining 2 and achieving effective annealing of copper and aluminum.

[0034] The above is only the preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, making equivalent replacements or changes should be covered within the protection scope of the present utility model.

Claims

1. A continuous annealing furnace for producing copper-aluminum, characterized in that, It includes a furnace body shell (1), a ceramic fiber furnace lining (2), a roller shaft assembly (3), a heating assembly (4) and a temperature control assembly (5). Among them, the outer wall of the ceramic fiber furnace lining (2) is fixedly installed on the inner wall of the furnace body shell (1). The roller shaft assembly (3) is rotatably installed in the furnace body shell (1) and the ceramic fiber furnace lining (2). The heating assembly (4) is fixedly installed on both sides of the furnace body shell (1) and the ceramic fiber furnace lining (2). The temperature control assembly (5) is fixedly installed on the top of the furnace body shell (1). The temperature control assembly (5) further includes a cooling motor (5.4), a first bevel gear set (5.5), a first transmission shaft (5.6), a second bevel gear set (5.7), a second transmission shaft (5.8), a cooling fan blade (5.9) and a mounting plate (5.10). Among them, the base of the cooling motor (5.4) is fixedly installed on the outer wall of the temperature control pipe (5.1). The input end of the first bevel gear set (5.5) is fixedly installed on the rotating shaft of the cooling motor (5.4). One end of the first transmission shaft (5.6) is fixedly installed on the output end of the first bevel gear set (5.5). The other end of the first transmission shaft (5.6) is rotatably inserted into the temperature control pipe (5.1), and the end of the first transmission shaft (5.6) is fixedly installed on the input end of the second bevel gear set (5.7). The bottom of the second transmission shaft (5.8) is fixedly installed on the output end of the second bevel gear set (5.7). The bottom of the cooling fan blade (5.9) is fixedly installed on the top of the second transmission shaft (5.8). Both ends of the mounting plate (5.10) are fixedly installed on the inner wall of the temperature control pipe (5.1). The temperature control pipe (5.1) is rotatably sleeved on the second transmission shaft (5.8).

2. The continuous annealing furnace for producing copper-aluminum according to claim 1, characterized in that, Flange members (1.1) are fixedly provided at both the front and rear ends of the furnace body shell (1). Spacer plates (2.1) are fixedly provided at both the front and rear ends of the ceramic fiber furnace lining (2).

3. A continuous annealing furnace for producing copper-aluminum according to claim 1, characterized in that, Multiple groups of the roller shaft assemblies (3) are provided, and the multiple groups of the roller shaft assemblies (3) are equidistantly distributed in the furnace body shell (1) and the ceramic fiber furnace lining (2).

4. A continuous annealing furnace for producing copper-aluminum according to claim 3, characterized in that, The roller shaft assembly (3) includes a roller shaft rod (3.1), a rolling roller (3.2), a limiting ring (3.3) and a sprocket (3.4). Among them, one end of the roller shaft rod (3.1) is rotatably inserted into the furnace body shell (1) and the ceramic fiber furnace lining (2). The rolling roller (3.2) is located in the furnace body shell (1) and the ceramic fiber furnace lining (2). The rolling roller (3.2) is fixedly installed on the roller shaft rod (3.1). A plurality of limiting rings (3.3) are provided, and the plurality of limiting rings (3.3) are equidistantly distributed on the rolling roller (3.2). The sprocket (3.4) is fixedly installed on the other end of the roller shaft rod (3.1).

5. A continuous annealing furnace for producing copper-aluminum according to claim 1, characterized in that, Multiple groups of the heating assemblies (4) are provided, and the multiple groups of the heating assemblies (4) are equidistantly distributed on the furnace body shell (1) and the ceramic fiber furnace lining (2).

6. A continuous annealing furnace for producing copper-aluminum according to claim 5, characterized in that, The heating component (4) includes a burner nozzle (4.1), a fuel gas pipe (4.2) and a gas valve (4.3). Among them, the burner nozzle (4.1) is fixedly installed on the furnace body shell (1) and the ceramic fiber furnace lining (2), and the nozzle end of the burner nozzle (4.1) faces the inside of the ceramic fiber furnace lining (2). The fuel gas pipe (4.2) is fixedly installed on the non-nozzle end of the burner nozzle (4.1), and the gas valve (4.3) is fixedly installed at both ends of the fuel gas pipe (4.2).

7. A continuous annealing furnace for producing copper-aluminum according to claim 1, characterized in that, The temperature control component (5) includes a temperature control pipe (5.1), a switch motor (5.2) and a valve core plate (5.3). Among them, the bottom of the temperature control pipe (5.1) is fixedly installed on the top of the furnace body shell (1), the base of the switch motor (5.2) is fixedly installed on the top of the furnace body shell (1), both ends of the valve core plate (5.3) are rotatably installed in the temperature control pipe (5.1), the rotating shaft of the switch motor (5.2) extends into the temperature control pipe (5.1), and the rotating shaft of the switch motor (5.2) is fixedly installed on the valve core plate (5.3).

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