Asphalt reclaimed material mixing machine

Abstract

The utility model discloses an asphalt reclaimed material mixing machine. The asphalt reclaimed material mixing machine comprises a base, the mixing box is fixedly mounted on the base, a funnel-shaped partition plate is fixedly mounted in the mixing box, and the mixing box is divided into an upper pretreatment cavity and a lower stirring cavity by the funnel-shaped partition plate; the material storage box is fixedly mounted on the base, and the material storage box is used for storing new asphalt and a regenerant; the fan is fixedly installed at the top of the mixing box, the air outlet end of the fan is fixedly communicated with a heat preservation shell, a heating element is arranged in the heat preservation shell, and the air outlet end of the heat preservation shell is fixedly communicated with a corrugated air distribution pipe. According to the asphalt reclaimed material mixing machine provided by the scheme, waste asphalt can be pre-treated preferentially, so that the waste asphalt is fully softened and uniformly heated, and the overall quality of the reclaimed asphalt is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of road maintenance machinery and equipment, and particularly relates to an asphalt recycled material mixer. Background Art

[0002] The asphalt recycling technology refers to digging out the asphalt in the old asphalt pavement, selecting the asphalt blocks with qualified specifications and sizes after recycling, and then mixing these asphalt blocks with new asphalt, recycling agent and other materials in proportion. After special processing, a new type of recycled asphalt is formed.

[0003] During the long-term use of waste asphalt, its physical and chemical properties will decline. It needs to be heated to soften and restore its fluidity so as to be fully mixed with new asphalt, recycling agent and other materials. However, traditional asphalt recycled material mixers usually directly heat and mix waste asphalt with new asphalt, recycling agent and other materials without pre-treating the waste asphalt, resulting in poor mixing effect and quality. Content of the Utility Model

[0004] The utility model provides an asphalt recycled material mixer, aiming to solve the problem that traditional asphalt recycled material mixers usually directly heat and mix waste asphalt with new asphalt, recycling agent and other materials without pre-treating the waste asphalt as mentioned in the above background art.

[0005] To solve the above problems, the utility model is realized as follows: The asphalt recycled material mixer includes: a base; a mixing box, the mixing box is fixedly installed on the base, a funnel-shaped partition is fixedly installed in the mixing box, and the funnel-shaped partition divides the mixing box into a pre-treatment chamber in the upper part and a stirring chamber in the lower part; a storage box, the storage box is fixedly installed on the base, and the storage box is used for storing new asphalt and recycling agent; a fan, the fan is fixedly installed on the top of the mixing box, an air outlet end of the fan is fixedly communicated with a heat preservation shell, a heating element is arranged in the heat preservation shell and is laid on the air outlet end of the fan, an air outlet end of the heat preservation shell is fixedly communicated with a corrugated cloth air duct, and an air outlet end of the corrugated cloth air duct extends into the pre-treatment chamber; a turning mechanism, the turning mechanism is arranged on the mixing box and is used for turning waste asphalt during heating.

[0006] Preferably, the turning mechanism includes a transverse movement motor, a transverse movement screw rod, a sliding seat and a turning plate. The transverse movement motor is fixedly installed on an upper part of one side of the mixing box, a transverse movement screw rod is rotatably installed on the mixing box, one end of the transverse movement screw rod is fixedly connected with an output shaft of the transverse movement motor, the sliding seat is threadedly installed on the transverse movement screw rod, the sliding seat is slidably attached to an inner top wall of the pre-treatment chamber, the sliding seat is connected with the corrugated cloth air duct, and the turning plate is fixedly installed on one side of the sliding seat.

[0007] Preferably, a stirring motor is fixedly installed on one side of the mixing box, a stirring rod is rotatably installed in the stirring cavity, one end of the stirring rod is fixedly connected to the output shaft of the stirring motor, and a plurality of stirring blades are arranged on the stirring rod.

[0008] Preferably, a feeding pump is fixedly installed on the base, the feeding end of the feeding pump is fixedly communicated with a feeding pipe, the feeding end of the feeding pipe extends into the storage box, the discharging end of the feeding pump is fixedly communicated with a feeding pipe, and the discharging end of the feeding pipe extends into the stirring cavity.

[0009] Preferably, a feeding hopper is fixedly communicated with one side of the pretreatment cavity, a discharging port is formed on one side of the stirring cavity, and a discharging plate is arranged on the discharging port, and the discharging plate is inclined.

[0010] Preferably, an electric telescopic rod is fixedly installed on one side of the mixing box, a baffle plate is arranged on the output rod of the electric telescopic rod, and the baffle plate is adapted to the discharging port and the discharging plate.

[0011] Preferably, a feeding pipe is arranged on the funnel-shaped partition plate, a sealing valve is arranged on the feeding pipe, and the feeding pipe is used for discharging the waste asphalt in the pretreatment cavity into the stirring cavity.

[0012] Compared with the related art, the asphalt recycling material mixer provided by the present invention has the following beneficial effects:

[0013] Compared with the prior art, the asphalt recycling material mixer provided by this solution realizes the efficient, automatic recycling treatment and precise control of waste asphalt as a whole. By integrating functional modules such as pretreatment, mixing and stirring, automatic feeding and discharging, it not only significantly improves the production efficiency, reduces manual intervention, and reduces material waste and environmental pollution. In addition, it also has flexible controllability, can adjust process parameters according to different production requirements, ensure the quality stability and consistency of the recycled asphalt, and ensure the quality stability of the recycled asphalt and the environmental friendliness of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is the front view structural schematic diagram of the asphalt recycling material mixer provided by the present invention;

[0015] Figure 2 is the front view sectional structural schematic diagram of the asphalt recycling material mixer provided by the present invention;

[0016] Figure 3 is Figure 2 the enlarged structural schematic diagram of part A shown in

[0017] Reference numerals: 1, base; 2, mixing box; 3, funnel-shaped partition; 4, pretreatment chamber; 5, mixing chamber; 6, storage bin; 7, fan; 8, thermal insulation shell; 9, heating element; 10, corrugated cloth air duct; 11, transverse movement motor; 12, transverse movement screw; 13, sliding seat; 14, turning plate; 15, mixing motor; 16, mixing rod; 17, feeding pump; 18, feeding pipe; 19, feeding duct; 20, feeding hopper; 21, discharge port; 22, discharge plate; 23, electric telescopic rod; 24, baffle plate. Detailed implementation manners

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs; the terms used in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above drawings are intended to cover non-exclusive inclusion. The terms "first", "second", etc. in the specification and claims of this application or the above drawings are used to distinguish different objects and not to describe a specific order; the orientation or positional relationship indicated by the terms "inside", "outside", "left", "right" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0019] Reference to "embodiment" herein means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of this application. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art will explicitly and implicitly understand that the embodiments described herein can be combined with other embodiments.

[0020] An embodiment of the present invention provides an asphalt recycled material mixer, as Figures 1 - 3As shown in the figure, the asphalt recycling material mixer includes: a base 1; a mixing box 2, which is fixedly installed on the base 1. A funnel-shaped partition 3 is fixedly installed in the mixing box 2. The funnel-shaped partition 3 divides the mixing box 2 into a pretreatment chamber 4 in the upper part and a stirring chamber 5 in the lower part; a storage tank 6, which is fixedly installed on the base 1 and is used to store new asphalt and recycling agent; a blower 7, which is fixedly installed on the top of the mixing box 2. The air outlet end of the blower 7 is fixedly communicated with a heat preservation shell 8. A heating element 9 is arranged in the heat preservation shell 8 and is laid on the air outlet end of the blower. The air outlet end of the heat preservation shell 8 is fixedly communicated with a corrugated cloth air duct 10, and the air outlet end of the corrugated cloth air duct 10 extends into the pretreatment chamber 4; a turning mechanism, which is arranged on the mixing box 2 and is used to turn the waste asphalt during heating.

[0021] In this embodiment, the base 1 serves as the support structure of the entire mixer, ensuring the stability and safety of the equipment. The interior of the mixing box 2 is divided into a pretreatment chamber 4 and a stirring chamber 5 by the funnel-shaped partition 3, enabling the waste asphalt to be first heated and pretreated in the pretreatment chamber 4 and then enter the stirring chamber 5 to be mixed with new asphalt, recycling agent and other materials, improving the mixing uniformity and efficiency. The unique shape of the funnel-shaped partition 3 not only effectively separates the pretreatment and stirring areas but also may play a role in guiding the material flow, promoting the smooth transfer of the waste asphalt. The pretreatment chamber 4, as the heating and pretreatment area of the waste asphalt, realizes the rapid heating and softening of the waste asphalt through the hot air introduced by the blower 7 and the corrugated cloth air duct 10, preparing for the subsequent mixing with new materials. In the stirring chamber 5, the pretreated waste asphalt is fully mixed with new asphalt, recycling agent and other materials to form high-quality recycled asphalt. The storage tank 6 is used to store new asphalt and recycling agent, facilitating replenishment into the stirring process at any time and ensuring the continuity and stability of the mixing operation. The blower 7, the heat preservation shell 8 and the heating element 9 form a hot air supply system. The blower 7 transports the hot air generated by the heating element 9 in the heat preservation shell 8 to the pretreatment chamber 4, realizing the uniform heating of the waste asphalt and improving the pretreatment efficiency. The turning mechanism is arranged on the mixing box 2 and is used to turn the waste asphalt during heating, enhancing the heat transfer effect, preventing the asphalt from caking and further improving the pretreatment quality. Through the pretreatment process, the waste asphalt is fully softened and uniformly heated, which is beneficial to the subsequent mixing with new materials and improves the overall quality of the recycled asphalt.

[0022] In a further preferred embodiment of the present utility model, the turning mechanism includes a transverse movement motor 11, a transverse movement screw 12, a sliding seat 13, and a turning plate 14. The transverse movement motor 11 is fixedly installed on the upper part of one side of the mixing box 2. The transverse movement screw 12 is rotatably installed on the mixing box 2. One end of the transverse movement screw 12 is fixedly connected to the output shaft of the transverse movement motor 11. The sliding seat 13 is threadedly installed on the transverse movement screw 12. The sliding seat 13 is in sliding fit with the inner top wall of the pretreatment chamber 4. The sliding seat 13 is connected to the corrugated cloth air duct 10. The turning plate 14 is fixedly installed on one side of the sliding seat 13.

[0023] In this embodiment, the transverse movement motor 11 serves as the power source of the turning mechanism and is fixedly installed on one side of the mixing box 2. The transverse movement motor 11 drives the transverse movement screw 12 to rotate through its output shaft, providing power for the transverse movement of the sliding seat 13. One end of the transverse movement screw 12 is fixedly connected to the output shaft of the transverse movement motor 11. The threaded part of the transverse movement screw 12 cooperates with the sliding seat 13 to convert the rotational movement of the motor into the linear movement of the sliding seat 13. The sliding seat 13 is threadedly installed on the transverse movement screw 12 and can move along its axial direction under the drive of the screw rotation. The sliding seat 13 is in sliding fit with the inner wall of the pretreatment chamber 4, ensuring stability and sealing during the movement. In addition, the sliding seat 13 is also connected to the corrugated cloth air duct 10. The corrugated cloth air duct is L-shaped and can be stretched a certain distance along the horizontal direction, which helps to guide the hot air more evenly to different areas of the pretreatment chamber 4. However, the specific connection method and its influence on the hot air distribution need further analysis. The turning plate 14 is fixedly installed on one side of the sliding seat 13 and moves with the transverse movement of the sliding seat 13. The turning plate 14 acts directly on the waste asphalt and turns the asphalt through its movement to prevent it from caking and promote heat transfer. The turning action of the turning plate 14 causes the waste asphalt to continuously turn in the pretreatment chamber 4, increasing the contact area between the asphalt and the hot air, thereby improving the heat transfer efficiency and enabling the asphalt to reach the required softening temperature faster and more evenly. Through continuous turning, large particles and caking in the waste asphalt are effectively broken up, avoiding problems such as uneven heating caused by caking and subsequent mixing difficulties.

[0024] In a further preferred embodiment of the present utility model, a stirring motor 15 is fixedly installed on one side of the mixing box 2. A stirring rod 16 is rotatably installed on the stirring chamber 5. One end of the stirring rod 16 is fixedly connected to the output shaft of the stirring motor 15. A plurality of stirring blades are provided on the stirring rod 16.

[0025] In this embodiment, the stirring motor 15 is fixedly installed on one side of the mixing tank 2 and serves as the power source of the stirring mechanism. The stirring motor 15 drives the stirring rod 16 to rotate through its output shaft, thereby realizing the mixing of the materials in the stirring chamber 5. The stirring rod 16 is rotatably installed on the stirring chamber 5, and one end of it is fixedly connected to the output shaft of the stirring motor 15. The stirring rod 16 rotates under the drive of the motor, driving the stirring blades arranged thereon to mix the materials in the stirring chamber 5. The stirring blades are arranged on the stirring rod 16 and are multiple in number, which is used to increase the contact area between the stirring rod 16 and the materials and improve the stirring effect. The shape and arrangement of the stirring blades may be optimized to ensure that the materials can be fully mixed during the stirring process and dead corners are not easily generated. The stirring motor 15 drives the stirring rod 16 and the stirring blades to rotate, fully mixing the materials such as waste asphalt, new asphalt, and regenerant in the stirring chamber 5, ensuring uniform distribution of each component, and improving the quality stability of the recycled asphalt.

[0026] In a further preferred embodiment of the present utility model, a feeding pump 17 is fixedly installed on the base 1. The feeding end of the feeding pump 17 is fixedly communicated with a feeding pipe 18, the feeding end of the feeding pipe 18 extends into the storage tank 6, the discharging end of the feeding pump 17 is fixedly communicated with a feeding pipe 19, and the discharging end of the feeding pipe 19 extends into the stirring chamber 5.

[0027] In this embodiment, the feeding pump 17 is fixedly installed on the base 1 and serves as the power for material transportation. The feeding pump 17 sucks the materials (such as new asphalt and regenerant) in the storage tank 6 and transports them into the stirring chamber 5 through the feeding pipe 19 according to its working principle (such as centrifugal pump, plunger pump, etc.). The feeding end of the feeding pipe 18 extends into the storage tank 6 and is used to connect the feeding pump 17 and the storage tank 6. The feeding pipe 18 ensures that the materials can be smoothly sucked into the feeding pump 17 from the storage tank 6 and is a key component of the material transportation path. The discharging end of the feeding pipe 19 extends into the stirring chamber 5 and is used to introduce the materials transported by the feeding pump 17 into the stirring chamber 5. The introduction of the feeding pump 17 and its pipeline realizes the automatic transportation of materials from the storage tank 6 to the stirring chamber 5, reduces manual operation, improves production efficiency and safety. By precisely controlling the transportation volume of the feeding pump 17, it can be ensured that the amount of materials added each time meets the production requirements, reducing material waste caused by excessive or insufficient amounts.

[0028] In a further preferred embodiment of the present utility model, a feeding hopper 20 is fixedly communicated with one side of the pretreatment chamber 4, a discharge port 21 is opened on one side of the stirring chamber 5, and a discharge plate 22 is arranged on the discharge port 21. The discharge plate 22 is inclined.

[0029] In this embodiment, the feed hopper 20 is fixedly connected to one side of the pretreatment chamber 4, providing a convenient channel for feeding waste asphalt. The discharge port 21 is opened on one side of the mixing chamber 5 for discharging the uniformly mixed recycled asphalt. The discharge plate 22 is arranged on the discharge port 21 and is inclined. The design of the discharge plate 22 helps to guide the flow direction of the recycled asphalt so that it can be smoothly discharged along the inclined surface.

[0030] In a further preferred embodiment of the present utility model, an electric telescopic rod 23 is fixedly installed on one side of the mixing box 2. The output rod of the electric telescopic rod 23 is provided with a baffle plate 24, and the baffle plate 24 is adapted to the discharge port 21 and the discharge plate 22.

[0031] In this embodiment, the electric telescopic rod 23 is fixedly installed on one side of the mixing box 2 and serves as a power source for controlling the movement of the baffle plate 24. Through its telescopic movement, the electric telescopic rod 23 drives the baffle plate 24 to perform opening and closing operations at the discharge port 21 and the discharge plate 22, thereby achieving precise control of the discharge process of the recycled asphalt. The shape and size of the baffle plate 24 should be carefully designed to ensure that it can closely fit the edges of the discharge port 21 and the discharge plate 22 to form an effective seal. When the electric telescopic rod 23 contracts, the baffle plate 24 opens to allow the recycled asphalt to be discharged from the discharge port 21. When the electric telescopic rod 23 extends, the baffle plate 24 closes to prevent the recycled asphalt from continuing to be discharged.

[0032] In a further preferred embodiment of the present utility model, a feeding pipe is provided on the funnel-shaped partition 3, and a sealing valve is provided on the feeding pipe. The feeding pipe is used to discharge the waste asphalt in the pretreatment chamber 4 into the mixing chamber 5.

[0033] In this embodiment, the feeding pipe is arranged on the funnel-shaped partition 3, connecting the pretreatment chamber 4 and the mixing chamber 5. The feeding pipe provides a direct channel for the waste asphalt, enabling it to be smoothly discharged from the pretreatment chamber 4 into the mixing chamber 5 for subsequent mixing treatment. The sealing valve is installed on the feeding pipe to control the opening and closing state of the feeding pipe. The presence of the sealing valve ensures the sealing performance of the waste asphalt during the transfer process, preventing material leakage and pollution.

[0034] In summary, compared with the related technologies, this device realizes the efficient, automatic regeneration treatment and precise control of waste asphalt as a whole. By integrating functional modules such as pretreatment, mixing and stirring, automatic feeding and discharging, it not only significantly improves the production efficiency, reduces manual intervention, and reduces material waste and environmental pollution. In addition, it also has flexible controllability, can adjust process parameters according to different production requirements, ensure the quality stability and consistency of the recycled asphalt, and ensure the quality stability of the recycled asphalt and the environmental friendliness of the production process.

[0035] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented in other ways.

[0036] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the invention. Obviously, the described embodiments are only partial embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still, without conflict and without creative efforts, combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the situation, so as to obtain different technical solutions that are essentially not separated from the concept of the present invention, and these technical solutions also belong to the scope of protection of the present invention.

Claims

1. Asphalt recycling mixer, characterized in that, Comprising: Base; Mixing box, the mixing box is fixedly installed on the base, a funnel-shaped partition is fixedly installed inside the mixing box, and the funnel-shaped partition divides the mixing box into a pretreatment chamber in the upper part and a stirring chamber in the lower part; a storage tank, the storage tank is fixedly installed on the base, and the storage tank is used for storing new asphalt and regenerant; a blower, the blower is fixedly installed on the top of the mixing box, the air outlet end of the blower is fixedly communicated with a heat preservation shell, a heating element is arranged in the heat preservation shell and is laid on the air outlet end of the blower, the air outlet end of the heat preservation shell is fixedly communicated with a corrugated cloth air duct, and the air outlet end of the corrugated cloth air duct extends into the pretreatment chamber; a turning mechanism, the turning mechanism is arranged on the mixing box and is used for turning the waste asphalt during heating.

2. The asphalt recycling material mixer according to claim 1, characterized in that, The turning mechanism includes a transverse movement motor, a transverse movement screw rod, a sliding seat and a turning plate. The transverse movement motor is fixedly installed on the upper part of one side of the mixing box. A transverse movement screw rod is rotatably installed on the mixing box. One end of the transverse movement screw rod is fixedly connected with the output shaft of the transverse movement motor. The sliding seat is threadedly installed on the transverse movement screw rod. The sliding seat is slidably attached to the inner top wall of the pretreatment chamber. The sliding seat is connected with the corrugated cloth air duct. The turning plate is fixedly installed on one side of the sliding seat.

3. The asphalt recycling material mixer according to claim 1, wherein, A stirring motor is fixedly installed on one side of the mixing box. A stirring rod is rotatably installed on the stirring chamber. One end of the stirring rod is fixedly connected with the output shaft of the stirring motor. A plurality of stirring blades are arranged on the stirring rod.

4. The asphalt recycling material mixer according to claim 1, characterized in that, A feeding pump is fixedly installed on the base. The feeding end of the feeding pump is fixedly communicated with a feeding pipe. The feeding end of the feeding pipe extends into the storage tank. The discharging end of the feeding pump is fixedly communicated with a feeding pipe. The discharging end of the feeding pipe extends into the stirring chamber.

5. The asphalt recycling material mixer according to claim 1, characterized in that, One side of the pretreatment chamber is fixedly communicated with a feeding hopper. A discharging port is formed on one side of the stirring chamber. An discharging plate is arranged on the discharging port, and the discharging plate is inclined.

6. The asphalt reclaimed material mixer according to claim 5, characterized in that, An electric telescopic rod is fixedly installed on one side of the mixing box. A baffle plate is arranged on the output rod of the electric telescopic rod. The baffle plate is adapted to the discharging port and the discharging plate.

7. The asphalt recycling material mixer according to claim 1, characterized in that, A discharging pipe is arranged on the funnel-shaped partition. A sealing valve is arranged on the discharging pipe. The discharging pipe is used for discharging the waste asphalt in the pretreatment chamber into the stirring chamber.

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