Horizontal line energy-saving dry plate combination device
Through the combined heating system of the air pump and heating wire, the negative pressure pump and nano-porous plate filtration, the problems of low heating efficiency and dust diffusion of existing dry plate devices are solved, and energy-saving and environmentally friendly drying effect and automated transportation are achieved.
Patent Information
- Application Number
- CN202422338204.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The existing dry plate devices have low air heating efficiency when drying the plates, resulting in high economic cost of electricity, and easy diffusion of dust and impurities, affecting environmental protection effects and scope of use.
The combined heating system of air pump and heating wire is adopted, combined with negative pressure pump and nano-porous plate filtration, to achieve high-efficiency air heating and dust removal, and automatic delivery is achieved through the drive mechanism and transmission assembly.
It improves the energy-saving and environmentally friendly effect of the drying process, reduces power consumption, and effectively prevents the diffusion of dust and impurities, expands the scope of application of the device.
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Figure CN223077294U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dry plate devices, in particular to a horizontal line energy-saving dry plate combination device. Background Technique
[0002] The dry plate device, also known as the plate drying device, the panel drying device, etc., is a device used to dry plates. Especially in the wood processing and wood-based panel manufacturing industries, it is used to efficiently remove moisture from plates to ensure that the materials reach the moisture content suitable for further processing or use. When processing panels, a dry plate device is needed to dry the wet panels, so as to facilitate further processing of the panels.
[0003] When processing panels, a dry plate device is needed. Among them, the "dry plate device" disclosed in the publication number "CN210463891U" has solved various technical drawbacks that the dust and particles generated by the gear dry grinding drive will affect the quality of the PCB board because the dry plate is the last cleaning process in the PCB manufacturing process.
[0004] However, there are still many defects in the actual use of dry plate devices with similar structures. For example, in the prior art, the device has a low efficiency of heating air when drying panels, which requires a large amount of electricity and economic costs, reduces the energy-saving and environmental protection effect of the device, does not conform to the environmental protection concept of green and sustainable development, and is not convenient for the device to be popularized and used. Therefore, a horizontal line energy-saving dry plate combination device is proposed. Content of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a horizontal line energy-saving dry plate combination device to solve the above problems.
[0006] To achieve the above object, the utility model is realized through the following technical solutions: A horizontal line energy-saving dry plate combination device, including a frame, two groups of partitions are fixedly installed inside the frame, and a driving mechanism for providing a source of hot air is fixedly installed at the bottom inside the frame. A dust removal mechanism is fixedly installed on one side of the top inside the frame, and a housing is fixedly installed at the center of the front of the frame;
[0007] The driving mechanism includes an air pump. One side of the air pump is fixedly installed with a fixed box through a pipe fitting, and the other side of the air pump is fixedly installed with a dust-proof net pipe extending out of the inside of the frame. The inside of the fixed box is equidistantly installed with coiled baffles, and multiple groups of fins are equidistantly installed inside the baffles. One side of the fixed box is fixedly installed with a heating box through a pipe fitting, and the inside of the heating box is equidistantly installed with coiled heating wires. One side of the heating box is fixedly installed with a delivery pump through a pipe fitting, and one side of the delivery pump is fixedly installed with a delivery pipe extending out of the inside of the frame;
[0008] The dust removal mechanism includes an installation box, and two filter plates are fixedly installed inside the installation box.
[0009] Preferably, a controller is fixedly installed on one side of the front of the frame, and a display screen is fixedly installed on one side of the front of the controller.
[0010] Preferably, a negative pressure pump is fixedly installed on one side of the installation box through a pipe fitting. An exhaust pipe extending out of the inside of the frame is fixedly installed on one side of the negative pressure pump. A box door is movably installed on one side of the top of the installation box through a hinge, and a negative pressure pipe fixedly connected to the top of the partition is fixedly installed on one side of the installation box.
[0011] Preferably, a driver is fixedly installed on one side of the front of the housing. A transmission component is fixedly installed at the output end of the driver. A conveying roller extending into the inside of the frame is fixedly installed at one end of the transmission component, and a rubber door curtain is pasted on the outside of the frame.
[0012] Preferably, a plurality of equidistant limiting rollers are rotatably installed on the inner wall of the frame through bearing seats, a hot air knife is fixedly installed between the limiting rollers, and a plurality of temperature sensors are equidistantly installed on the top of the partition.
[0013] Preferably, a support frame is fixedly installed on the outside of the fixed box, and the bottom of the support frame is fixedly connected to the bottom of the partition.
[0014] Beneficial effects
[0015] The utility model provides a horizontal line energy-saving dry plate combination device. Compared with the prior art, the following beneficial effects are achieved:
[0016] 1. By energizing and operating the air pump to suck the external air, the dust in the air can be filtered through the dust-proof network pipe, and the air is conveyed into the fixed box. After the high-pressure air enters the fixed box, it contacts the baffle, and the friction fins generate heat to preheat the air inside the fixed box. Then, by energizing and operating the conveying pump to generate suction to suck the preheated air inside the fixed box into the heating box, and then by energizing and operating the heating wire to heat and raise the temperature of the air inside the heating box. The cooperation of the fins and the air pump can achieve the purpose of efficiently heating the air, reduce the power expenditure when drying the plate parts, realize the function of improving the energy conservation and environmental protection effect of the device, and facilitate the popularization and use of the device.
[0017] 2. The internal air of the installation box is sucked by the energized operation of the negative pressure pump, making the inside of the installation box in a negative pressure state. The installation box in the negative pressure state can suck the impurities and dust generated during the drying inside the rack through the negative pressure pipe, and the nano-porous plate material used in the filter plate can separate the air and impurities inside the installation box, realizing the function of removing dust from the dust and impurities generated by the drying of the plate parts, increasing the practical effect of the device, avoiding the problems that the dust and impurities generated during the drying operation of the device are easily diffused into the environment, resulting in the pollution of the plate parts and the environment, and expanding the application range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 is a partial internal schematic diagram of the present invention;
[0020] Figure 3 is a partial structural schematic diagram of the driving mechanism of the present invention;
[0021] Figure 4 is a partial structural schematic diagram of the dust removal mechanism of the present invention;
[0022] Figure 5 is a partial structural schematic diagram of the housing of the present invention.
[0023] In the figure: 1. Rack; 101. Controller; 2. Driving mechanism; 201. Air pump; 202. Fixed box; 203. Baffle; 204. Fins; 205. Heating box; 206. Heating wire; 207. Delivery pump; 3. Dust removal mechanism; 301. Installation box; 302. Filter plate; 303. Negative pressure pump; 304. Negative pressure pipe; 305. Door of the box; 4. Housing; 401. Rubber door curtain; 402. Driver; 403. Transmission component; 404. Conveyor roller; 5. Limiting roller; 501. Hot air knife; 502. Temperature sensor; 6. Support frame. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0025] Please refer to Figures 1-4 , the present invention provides two technical solutions:
[0026] The first implementation method: A horizontal line energy-saving dry plate combination device, including a frame 1, two groups of partition plates are fixedly installed inside the frame 1, and a driving mechanism 2 providing a source of hot air is fixedly installed at the bottom inside the frame 1. A dust removal mechanism 3 is fixedly installed on one side of the top inside the frame 1, and a housing 4 is fixedly installed at the center of the front of the frame 1;
[0027] The driving mechanism 2 includes an air pump 201. One side of the air pump 201 is fixedly installed with a fixed box 202 through a pipe fitting, and the other side of the air pump 201 is fixedly installed with a dust-proof net pipe extending out of the inside of the frame 1. A coiled baffle 203 is equidistantly installed inside the fixed box 202, and multiple groups of fins 204 are equidistantly installed inside the baffle 203. One side of the fixed box 202 is fixedly installed with a heating box 205 through a pipe fitting, and a coiled heating wire 206 is equidistantly installed inside the heating box 205. One side of the heating box 205 is fixedly installed with a delivery pump 207 through a pipe fitting, and the other side of the delivery pump 207 is fixedly installed with a delivery pipe extending out of the inside of the frame 1;
[0028] The dust removal mechanism 3 includes an installation box 301. Two groups of filter plates 302 are fixedly installed inside the installation box 301. A controller 101 is fixedly installed on one side of the front of the frame 1, and a display screen is fixedly installed on one side of the front of the controller 101;
[0029] A driver 402 is fixedly installed on one side of the front of the housing 4. The output end of the driver 402 is fixedly installed with a transmission component 403, and one end of the transmission component 403 is fixedly installed with a delivery roller 404 extending into the inside of the frame 1. A rubber door curtain 401 is pasted on the outside of the frame 1. A plurality of limiting rollers 5 are rotatably installed on the inner wall of the frame 1 through bearing seats, and a hot air knife 501 is fixedly installed between the limiting rollers 5. A plurality of temperature sensors 502 are equidistantly installed on the top of the partition plate.
[0030] After inserting the plate into the inside of the frame 1, the driver 402 is powered on to drive the transmission component 403 to move. The moving transmission component 403 can drive the delivery roller 404 to rotate. The rotating delivery roller 404 can facilitate the automatic delivery operation of the plate inside the frame 1, increasing the automation effect of the device in use and reducing the intervention of operators in the operation of the device;
[0031] The controller 101 is electrically connected to the electrical equipment inside the device through wires, facilitating the intelligent control of the electrical equipment inside the device by the operator to be powered on. Through the display screen, it is convenient for the operator to understand the operating state of the device through the controller 101;
[0032] The cooperation of the limit roller 5 and the conveying roller 404 facilitates the conveying of the plate. The cooperation of the hot air knife 501 and the conveying pump 207 facilitates the drying operation of the plate conveyed inside the frame 1. The temperature sensor 502 facilitates the operator to adjust the internal temperature of the device according to the usage requirements, enhancing the intelligent effect of using the device;
[0033] When the air pump 201 is energized and operates, it sucks in external air. The dust in the air is filtered through the dust-proof net pipe, and the air is conveyed into the fixed box 202. After the high-pressure air enters the fixed box 202, when the high-pressure and high-speed air contacts the baffle 203, the friction fins 204 generate heat to preheat the air inside the fixed box 202;
[0034] When the conveying pump 207 is energized and operates to generate suction, the preheated air inside the fixed box 202 is sucked into the heating box 205. Then, when the heating wire 206 is energized and operates, it heats up the air inside the heating box 205. The cooperation of the fins 204 and the air pump 201 achieves the purpose of efficiently heating the air, realizing the function of improving the energy conservation and environmental protection effect of the device.
[0035] The second implementation mode, the main difference from the first implementation mode is that: a support frame 6 is fixedly installed on the outside of the fixed box 202, and the bottom of the support frame 6 is fixedly connected to the bottom of the partition board; on one side of the installation box 301, a negative pressure pump 303 is fixedly installed through a pipe fitting. On one side of the negative pressure pump 303, an exhaust pipe extending out of the inside of the frame 1 is fixedly installed. On one side of the top of the installation box 301, a box door 305 is movably installed through a hinge, and on one side of the installation box 301, a negative pressure pipe 304 fixedly connected to the top of the partition board is fixedly installed.
[0036] The support frame 6 ensures the stable installation position of the fixed box 202, avoiding the problem that the fixed box 202 is prone to position movement caused by the device being impacted by the outside;
[0037] When the negative pressure pump 303 is energized and operates to suck the air inside the installation box 301, the inside of the installation box 301 is in a negative pressure state. Through the installation box 301 in the negative pressure state, the impurities and dust generated during the drying inside the frame 1 can be sucked through the negative pressure pipe 304. The nano-porous plate material used in the filter plate 302 can separate the air and impurities inside the installation box 301, realizing the function of removing dust and impurities generated by the dried plate. By opening the box door 305, it is convenient to collect and uniformly process the dust and impurities stored inside the installation box 301.
[0038] At the same time, the content not described in detail in this specification belongs to the well-known prior art in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0039] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variation thereof are intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0040] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A horizontal line energy-saving dry plate combination device, comprising a frame (1), characterized in that: Two groups of partition plates are fixedly installed inside the frame (1), and a driving mechanism (2) for providing a source of hot air is fixedly installed at the bottom inside the frame (1). A dust removal mechanism (3) is fixedly installed on one side of the top inside the frame (1), and a housing (4) is fixedly installed at the center of the front of the frame (1). The driving mechanism (2) includes an air pump (201). A fixed box (202) is fixedly installed on one side of the air pump (201) through a pipe fitting. A dust-proof net pipe extending out of the inside of the frame (1) is fixedly installed on the other side of the air pump (201). Coiled baffles (203) are equidistantly installed inside the fixed box (202), and multiple groups of fins (204) are equidistantly installed inside the baffles (203). A heating box (205) is fixedly installed on one side of the fixed box (202) through a pipe fitting, and coiled heating wires (206) are equidistantly installed inside the heating box (205). A delivery pump (207) is fixedly installed on one side of the heating box (205) through a pipe fitting, and a delivery pipe extending out of the inside of the frame (1) is fixedly installed on one side of the delivery pump (207). The dust removal mechanism (3) includes an installation box (301), and two groups of filter plates (302) are fixedly installed inside the installation box (301).
2. The horizontal line energy-saving dry plate combination device according to claim 1, characterized in that: A controller (101) is fixedly installed on one side of the front of the frame (1), and a display screen is fixedly installed on one side of the front of the controller (101).
3. The horizontal line energy-saving dry plate combination device according to claim 1, characterized in that: A negative pressure pump (303) is fixedly installed on one side of the installation box (301) through a pipe fitting. An exhaust pipe extending out of the inside of the frame (1) is fixedly installed on one side of the negative pressure pump (303). A box door (305) is movably installed on one side of the top of the installation box (301) through a hinge, and a negative pressure pipe (304) fixedly connected to the top of the partition plate is fixedly installed on one side of the installation box (301).
4. A horizontal line energy-saving dry plate combination device according to claim 1, characterized in that: A driver (402) is fixedly installed on one side of the front of the housing (4). A transmission component (403) is fixedly installed at the output end of the driver (402), and a conveying roller (404) extending into the inside of the frame (1) is fixedly installed at one end of the transmission component (403). A rubber door curtain (401) is pasted on the outside of the frame (1).
5. The horizontal line energy-saving dry plate combination device according to claim 1, characterized in that: A plurality of limiting rollers (5) are rotatably installed on the inner wall of the frame (1) through bearing seats, and a hot air knife (501) is fixedly installed between the limiting rollers (5). Multiple groups of temperature sensors (502) are equidistantly installed on the top of the partition plate.
6. The horizontal line energy-saving dry plate combination device according to claim 1, characterized in that: A support frame (6) is fixedly installed on the outside of the fixed box (202), and the bottom of the support frame (6) is fixedly connected to the bottom of the partition plate.
Citation Information
Patent Citations
Plate drying device
CN210463891U