Replacing car for kiln car track of refractory material high-temperature kiln
By setting up a support mechanism at the bottom of the kiln chassis bracket and adjusting racks and gears with a rotating adjustment rod, the track wheels are lifted and lowered, which solves the problem of inconvenient movement of the kiln car in the high-temperature kiln, reduces the probability of hot deformation, and improves the service life of the kiln car.
Patent Information
- Application Number
- CN202422046763.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing kiln car track wheels are prone to thermal deformation in high-temperature kilns due to the influence of the weight and high temperature of clay refractory brick embryos, resulting in inconvenient movement.
A support mechanism is set up at the bottom of the kiln chassis bracket, and the rack and gear are adjusted by rotating the adjustment rod to drive the curved arm and rail wheel to lift and lower, so as to achieve stable movement and load transfer of rail wheels in the high-temperature kiln.
It reduces the probability of thermal deformation of the track wheel, ensures the smooth movement of the kiln truck on the track, and improves the convenience of the calcination process.
Smart Images

Figure CN223077380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of kiln cars for kilns, and more specifically, to a refractory high-temperature kiln car track replacement vehicle. Background Technique
[0002] There are many types of refractory materials, including clay refractory bricks which are widely used. When they are formed, they need to be calcined at a high temperature in a high-temperature kiln. To improve the convenience of feeding and discharging the clay refractory brick blanks inside the high-temperature kiln, generally, the kiln cars are pre-stacked and then pushed into the high-temperature kiln together for calcination. However, most of the track wheels of the existing kiln cars are directly installed at the bottom of the bracket of the kiln car through a connecting shaft and a shaft seat. During the calcination process, there is a lack of a corresponding mechanism to unload the connecting shaft connecting the track wheels, so that during the calcination process, the connecting shaft connecting the track wheels not only has to bear the overall weight of the clay refractory brick blanks placed on the bracket, but also has to bear the high temperature inside the high-temperature kiln, which increases the probability of thermal deformation of the connecting shaft of the track wheels. Over time, it is not conducive to the smooth movement of the track wheels of the kiln car on the laid tracks. Therefore, we propose a refractory high-temperature kiln car track replacement vehicle to solve the above existing problems. Content of the Utility Model
[0003] 1. Technical Problems to be Solved
[0004] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a refractory high-temperature kiln car track replacement vehicle. Its support mechanism arranged at the bottom of the chassis bracket can be adjusted by rotating the adjusting rod. That is, when it is necessary to move the kiln car track replacement vehicle, rotating the adjusting rod can pull the whole bracket towards the handle side, and then pull all the racks connected thereto to move towards the handle side, prompting the gear to rotate in the opposite direction, and then driving the crank arm and the track wheel to gradually rise, so as to facilitate the track wheel to move on the pre-buried track inside the high-temperature kiln. When the kiln car track replacement vehicle moves to the inside of the high-temperature kiln and it is necessary to carry out high-temperature calcination on the clay refractory brick blanks, only need to rotate the adjusting rod in the reverse direction to prompt the crank arm and the track wheel to gradually descend, and make the base vertical rod support at the bottom of the inner wall of the high-temperature kiln. Transfer the weight of the clay refractory brick blanks stacked on the chassis bracket to the base vertical rod and support it at the bottom of the inner wall of the high-temperature kiln, reduce the load on the shaft of the track wheel, and then reduce the probability of thermal deformation of the shaft of the track wheel, which is beneficial to the smooth movement of the track wheel on the laid track in the later stage.
[0005] 2. Technical Solution
[0006] To solve the above problems, the utility model adopts the following technical solutions.
[0007] A track replacement vehicle for a refractory high-temperature kiln, comprising a chassis bracket, on which a group of supporting mechanisms with the same structure are arranged, the supporting mechanisms comprising a crossbeam fixedly welded to the bottom of the chassis bracket, a group of racks being slidably connected to the crossbeam, a group of the racks being fixedly connected by a pull rod, and a group of the racks being meshed with gears, one side of the gears being rotatably connected to a base upright via a rotating shaft, a group of the bottoms of the base uprights being fixedly welded to one side of the crossbeam, a group of the gears being fixedly installed with a crank arm on the other side, and a group of the tops of the crank arms being rotatably connected to a track wheel, and a group of the racks on the supporting mechanisms being fixedly welded by a bracket.
[0008] Furthermore, an ear seat 1 is fixedly welded on the chassis bracket, an adjusting rod is rotatably connected inside the ear seat 1, an external thread structure is provided on the outer wall of one end of the adjusting rod, and an ear seat 2 is threadedly connected on the outer wall of one end of the adjusting rod, and the bottom of the ear seat 2 is fixedly welded on the bracket.
[0009] Furthermore, a T-shaped slot is provided on the crossbeam, and the bottom of the rack is fixedly connected with a T-shaped connecting end, and the bottom of the rack is slidably connected to the corresponding crossbeam through the T-shaped connecting end and the T-shaped slot.
[0010] Furthermore, the distance between the outer edge of the track wheel and the axis of the rack is greater than the distance between the top of the base pole and the axis of the rack.
[0011] Furthermore, a handle is fixedly mounted on the end of one end of the adjusting rod.
[0012] 3. Beneficial effects
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] In this solution, the support mechanism arranged at the bottom of the chassis bracket can be adjusted by rotating the adjusting rod, that is, when the kiln car track replacement car needs to be moved, the adjusting rod can be rotated to pull the bracket as a whole toward the handle side, thereby pulling all the racks connected thereto to move toward the handle side, causing the gears to rotate in the opposite direction, thereby driving the crank arm and the track wheel to be gradually raised, so as to facilitate the track wheel to be stuck on the track embedded in the high-temperature kiln and move. When the kiln car track replacement car moves to the inside of the high-temperature kiln and needs to perform high-temperature calcination on the clay refractory brick embryo, it is only necessary to rotate the adjusting rod in the opposite direction to cause the crank arm and the track wheel to gradually descend, and support the base uprights on the bottom of the inner wall of the high-temperature kiln, so that the weight of the clay refractory brick embryo stacked on the chassis bracket is transferred to the base uprights and supported on the bottom of the inner wall of the high-temperature kiln, thereby reducing the load at the crank arm connection on the track wheel, thereby reducing the probability of thermal deformation at the crank arm connection on the track wheel, which is conducive to the smooth movement of the track wheel on the laid track in the later stage. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the present utility model (for convenient viewing, the chassis bracket is shown with the ground facing upwards);
[0016] Figure 2 This is a schematic diagram of the disassembled structure of the present utility model;
[0017] Figure 3 This is a schematic diagram of the support mechanism structure of the present utility model;
[0018] Figure 4 This is of the present utility model Figure 3 Schematic enlarged view of part A;
[0019] Figure 5 This is a schematic diagram of the crank arm structure of the present utility model.
[0020] Description of the reference numerals in the figure:
[0021] 1. Chassis bracket; 2. Support mechanism; 201. Cross beam; 2011. T-shaped sliding groove; 202. Rack; 2021. T-shaped connection end; 203. Pull rod; 204. Gear; 205. Rotating shaft; 206. Base vertical rod; 207. Crank arm; 208. Track wheel; 3. Bracket; 4. First ear seat; 5. Adjusting rod; 501. Handle; 6. Second ear seat. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0023] Embodiment 1:
[0024] Please refer to Figures 1 - 5A track replacement vehicle for a refractory high-temperature kiln kiln car comprises a chassis bracket 1, a group of support mechanisms 2 with the same structure are arranged on the chassis bracket 1, the support mechanism 2 comprises a crossbeam 201 fixedly welded to the bottom of the chassis bracket 1, a group of racks 202 are slidably connected to the crossbeam 201, a group of racks 202 are fixedly connected by a pull rod 203, and a group of racks 202 are all meshed with gears 204, one side of the gear 204 is rotatably connected to a base upright 206 through a rotating shaft 205, a group of base uprights 206 are all fixedly welded at the bottom of one side of the crossbeam 201, a group of gears 204 are all fixedly installed with a crank arm 207 on the other side, and a group of crank arms 207 are all rotatably connected to a track wheel 208 on the top, and a group of racks 202 on the support mechanism 2 are fixedly welded by a bracket 3;
[0025] An ear seat 4 is fixedly welded on the chassis bracket 1, and an adjusting rod 5 is rotatably connected inside the ear seat 4. An outer wall of one end of the adjusting rod 5 is provided with an external thread structure, and an ear seat 2 6 is threadedly connected to the outer wall of one end of the adjusting rod 5. The bottom of the ear seat 2 6 is fixedly welded on the bracket 3.
[0026] The operating principle of this refractory high temperature kiln kiln car track replacement vehicle is:
[0027] First, Figure 1 The vehicle body structure as shown is turned over as a whole downward, so that the four track wheels 208 are just stuck on the track embedded inside the high-temperature kiln, and then the clay refractory brick body is stacked on the chassis bracket 1. At this time, the adjusting rod 5 is rotated to pull the bracket 3 as a whole toward the handle 501 side, thereby pulling all the racks 202 connected thereto to move toward the handle 501 side, causing the gear 204 to rotate in the opposite direction, thereby driving the crank arm 207 and the track wheel 208 to gradually rise, thereby facilitating the track wheel 208 to move on the track embedded inside the high-temperature kiln. When the kiln car track replacement car moves When the clay refractory brick body needs to be calcined at high temperature inside the high-temperature kiln, it is only necessary to reversely rotate the adjusting rod 5 to cause the curved arm 207 and the track wheel 208 to gradually descend, and support the base upright 206 on the bottom of the inner wall of the high-temperature kiln. The weight of the clay refractory brick body stacked on the chassis bracket 1 is transferred to the base upright 206 and supported on the bottom of the inner wall of the high-temperature kiln, thereby reducing the load on the connection between the curved arm 207 on the track wheel 208, thereby reducing the probability of thermal deformation of the connection between the curved arm 207 on the track wheel 208, thereby facilitating the smooth movement of the track wheel 208 on the laid track in the later stage.
[0028] Embodiment 2:
[0029] In view of the above embodiment 1, for further description, refer to Figure 3 , Figure 4 as well as Figure 5, a T-shaped sliding groove 2011 is formed on the cross beam 201. T-shaped connecting ends 2021 are fixedly connected to the bottoms of the racks 202. The bottoms of the racks 202 are slidably connected to the corresponding cross beam 201 through the T-shaped connecting ends 2021 and the T-shaped sliding groove 2011;
[0030] By providing the T-shaped sliding groove 2011 and the T-shaped connecting end 2021, a connecting structure can be provided between the cross beam 201 and the rack 202, and it can ensure that the rack 202 slides reciprocally in a fixed direction on the cross beam 201.
[0031] The distance between the outer edge of the track wheel 208 and the axis of the rack 202 is greater than the distance between the top of the base vertical rod 206 and the axis of the rack 202. A handle 501 is fixedly installed at one end of the adjusting rod 5.
[0032] By making the distance between the outer edge of the track wheel 208 and the axis of the rack 202 greater than the distance between the top of the base vertical rod 206 and the axis of the rack 202, after the crank arm 207 is adjusted to the vertical state, the track wheel 208 can support the chassis bracket 1 through the crank arm 207, and the bottom of the base vertical rod 206 can be disengaged from the contact with the bottom of the inner wall of the high-temperature kiln, so as to facilitate the realization of the moving function.
[0033] The above is only a preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improvement concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A refractory material high-temperature kiln car track replacement vehicle, including a chassis bracket (1), characterized in that: A set of support mechanisms (2) with the same structure are provided on the chassis bracket (1). The support mechanism (2) includes a cross beam (201) fixedly welded to the bottom of the chassis bracket (1). A set of racks (202) are slidably connected to the cross beam (201). A set of the racks (202) are fixedly connected by a pull rod (203). And a gear (204) is engaged with each of the set of racks (202). One side of the gear (204) is rotatably connected to a base vertical rod (206) through a rotating shaft (205). The bottoms of a set of the base vertical rods (206) are fixedly welded to one side of the cross beam (201). The other sides of a set of the gears (204) are all fixedly installed with crank arms (207). And a track wheel (208) is rotatably connected to the top of each of the set of crank arms (207). The racks (202) on a set of the support mechanisms (2) are fixedly welded by a bracket (3).
2. A refractory material high-temperature kiln car track replacement vehicle according to claim 1, characterized in that: An ear seat one (4) is fixedly welded to the chassis bracket (1). An adjusting rod (5) is rotatably connected inside the ear seat one (4). An external thread structure is provided on the outer wall of one end of the adjusting rod (5). And an ear seat two (6) is threadedly connected to the outer wall of one end of the adjusting rod (5). The bottom of the ear seat two (6) is fixedly welded to the bracket (3).
3. A refractory material high-temperature kiln car track replacement vehicle according to claim 1, characterized in that: A T-shaped sliding groove (2011) is provided on the cross beam (201). T-shaped connecting ends (2021) are fixedly connected to the bottoms of the racks (202). The bottoms of the racks (202) are slidably connected to the corresponding cross beam (201) through the T-shaped connecting ends (2021) and the T-shaped sliding groove (2011).
4. A refractory material high-temperature kiln car track replacement vehicle according to claim 1, characterized in that: The distance between the outer edge of the track wheel (208) and the axis of the rack (202) is greater than the distance between the top of the base vertical rod (206) and the axis of the rack (202).
5. A refractory material high-temperature kiln car track replacement vehicle according to claim 2, characterized in that: A handle (501) is fixedly installed at the end of one end of the adjusting rod (5).