Temperature-controllable electric-electric series-parallel power supply module

By designing a controlled temperature, electricity and electricity mixed power supply module, the insufficient temperature control and safety hazards in the traditional dual power source parallel output mode are solved, efficient thermal management and energy recovery are achieved, and the safety and stability of the equipment are improved.

CN223079797UActive Publication Date: 2025-07-08ZHONGGU TIMES (BEIJING) NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422253662.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-08
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

The traditional dual power source parallel output mode has uneven output distribution, high adjustment complexity, insufficient thermal management and safety hazards, resulting in reduced equipment efficiency, shortened life and increased safety risks.

Method used

A controlled temperature, electric and electrical mixed power supply module is designed, including a high-voltage battery pack, a DC-DC controller, a temperature control component and a circulation pipeline. Temperature management and energy recovery are realized through the controller and BMS system, and heat exchange and independent current and voltage control are optimized.

Benefits of technology

Effective temperature management improves the safety and life of the equipment, enhances the stability and adaptability of the system, reduces the risk of failure, and improves energy utilization and overall performance.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a temperature-controllable electric-electric series-parallel power supply module, which belongs to the technical field of hybrid power supply and comprises a high-voltage high-power device group for supplying power to a load and recycling energy and a high-voltage battery pack for storing electric energy and charging high-voltage devices and the load, and the high-voltage battery pack is connected with the high-voltage device group through a DC-DC (direct current-direct current) controller. The first controller controls the working states of the high-voltage battery pack and the DC-DC controller, the temperature control assembly cools the high-voltage battery pack and the high-voltage high-power device set through the circulating pipeline, and part of the pipeline penetrates through the high-voltage battery pack and the high-voltage devices. The second controller controls operation of the temperature control unit and the high-power device, and the BMS interacts with all the controllers. According to the design, the system efficiency and stability are improved, and temperature management is optimized.
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Description

Technical Field

[0001] The utility model relates to the technical field of hybrid power supply, and particularly relates to a temperature-controllable electric-electric hybrid power supply component. Background Technique

[0002] With the increasingly serious energy and environmental problems, the promotion of green energy has been continuously strengthened globally. Especially, the new energy industry has been particularly prominent in the applications in multiple fields, including automotive power, industrial and commercial wind and photovoltaic energy storage, port facilities, and civil electricity, etc.

[0003] In recent years, with the popularization of new energy technologies, higher requirements have been put forward for their safety, lifespan, and cost, etc. As is well known, batteries store electrical energy through chemical reactions. However, if the output conditions of the batteries are not properly controlled, it will seriously affect their performance and may even pose potential safety hazards. Therefore, how to optimize the output conditions of batteries has become the focus of research. One solution is to use high-power energy storage devices in combination with batteries to make up for the deficiencies of batteries in high-power output. However, existing coaxial parallel dual systems often face the problem of uneven output distribution and are difficult to achieve energy recovery (such as Figure 1 ). In addition, parallel power sources usually require the consistency of the output voltage and current of each DC power supply, which undoubtedly increases the regulation difficulty and complexity of the system. More importantly, under long-term high-power output conditions, this mode may bring some potential problems.

[0004] Firstly, long-term high-power output will cause a large amount of heat to be generated inside the system. Overheating will not only reduce the operating efficiency of the equipment but may also cause irreversible damage to the components inside the equipment. Secondly, the high-temperature environment will accelerate the aging process of the components, resulting in a shortened service life of the equipment and an increase in the costs of maintenance and replacement. Finally, and most importantly, the increase in safety risks cannot be ignored. High temperature may not only damage the equipment but also trigger more serious safety accidents. Therefore, in the design and use of the dual-power-source parallel output mode, perfect heat dissipation measures and safety mechanisms must be available to ensure that the equipment can operate safely and reliably under various working conditions. Content of the Utility Model

[0005] The purpose of the utility model is to provide a temperature-controllable electric-electric hybrid power supply module, which solves the problems of complex control, high cost, and low conversion rate in the traditional dual-power-source parallel output mode. At the same time, through the internal design of part of the circulation pipeline 21 of the temperature control component, it solves the component problems and safety problems caused by the low temperature control efficiency of the traditional dual-power source.

[0006] The utility model discloses a temperature-controllable electric-electric hybrid power supply module.

[0007] A temperature - controllable electric - hybrid power supply module, comprising:

[0008] A high - voltage and high - power device group for supplying power to a load component and recovering energy;

[0009] A high - voltage battery pack for storing electric energy and charging the high - voltage and high - power device group; the high - voltage battery pack is connected to the high - voltage and high - power device group through a DC - DC controller with a threshold - adjustment function;

[0010] A first controller for controlling the working states of the high - voltage battery pack and the DC - DC controller; the first controller is respectively connected to the high - voltage battery pack and the DC - DC controller; the first controller has a current - limiting function;

[0011] A temperature - control component for supplying circulating coolant to the high - voltage battery pack and the high - voltage and high - power device group; at least part of the circulating pipeline of the temperature - control component passes through the high - voltage battery pack and the high - voltage and high - power device group internally;

[0012] A second controller for controlling the working states of the temperature - control unit and the high - voltage and high - power device group; the second controller is respectively connected to the high - voltage and high - power device group, the control part of the temperature - control component, and the load component;

[0013] The BMS system conducts data interaction with the first controller, the DC - DC controller, and the second controller respectively.

[0014] Among them, there is a pair of positive and negative connection posts at the input and output ends of the high - voltage and high - power device group, namely the first positive connection post, the first negative connection post, the second positive connection post, and the second negative connection post (such as Figure 2 ), which can realize the separate connection between the output end of the DC - DC controller and the input end of the second controller; the high - voltage and high - power device group supplies power to the load object through the second controller, the inverter, and the motor component, and the energy recovered by the motor component is recovered to the high - voltage and high - power device group through the inverter and the second controller, improving the energy utilization rate;

[0015] The high - voltage battery pack for storing electric energy and supplying power to the high - voltage and high - power device group and the load component is connected to the high - voltage and high - power device group through a DC - DC controller with a threshold - adjustment function, which can not only store electric energy but also be used as an internal power source to charge the high - voltage and high - power device group, and can also be used as one of the power sources to supply power to the load component when the power requirement of the load object is high;

[0016] The first controller can control the working current of the DC-DC controller by current limiting, so as to achieve the control of the DC-DC controller. When the DC-DC controller is not working, the first controller can also separately control the high-voltage battery pack to supply power to the load. During the normal operation of the temperature-controllable electric hybrid power supply module, the first controller will limit the current output to the DC-DC controller to achieve continuous constant-voltage charging of the high-voltage high-power device group; when the state of charge of the high-voltage high-power device group is relatively low, the first controller will adjust the output threshold to the maximum, so as to achieve the maximum power output of the high-voltage battery pack. After meeting the normal operation requirements, the first controller can also supplement the excess energy into the high-voltage high-power device group through the DC-DC controller to meet the next high-power demand;

[0017] The design of the built-in circulation pipeline not only helps to improve the heat exchange efficiency and avoid local overheating. Secondly, the built-in circulation pipeline can effectively save space and make the overall design more compact;

[0018] The second controller can not only control the output of the power supply component according to the requirements of the load component and limit the limit value of the output, ensuring that the output conditions of the high-power device group are within the optimal range. In the temperature control component, the second controller can also control the working state of the temperature control unit. When the temperature exceeds or is lower than the defined temperature, the BMS system sends a communication signal to the second controller, and the second controller supplies power to the temperature control unit and controls the temperature control unit to heat or cool, so as to achieve the temperature control of the high-voltage battery pack and the high-voltage high-power device group;

[0019] Furthermore, the high-voltage battery pack is separately charged by connecting an external power supply through the first controller, and the BMS system conducts data interaction with the external power supply; when the high-voltage battery pack is charged, the first controller sends a signal to the BMS system, and the BMS system cuts off the output to the DC-DC controller by the first controller and connects the external power supply to charge the high-voltage battery pack. During the charging process, the first controller limits the charging power according to the charging state of the high-voltage battery pack, so as to protect the high-voltage battery pack, and the second controller cuts off the power supply to the load component.

[0020] Furthermore, the DC-DC controller is provided with a buck converter to achieve the output of the high-voltage battery pack to the high-voltage high-power device group and prevent the high-voltage high-power device group from outputting to the high-voltage battery pack.

[0021] Furthermore, the high-voltage battery pack is composed of multiple energy storage devices connected in series, parallel or in a hybrid connection.

[0022] Furthermore, the high-voltage battery pack is composed of one or more of lithium batteries, sodium batteries, nickel-metal hydride batteries, and hydrogen fuel cells.

[0023] Further, the high-voltage and high-power device group is composed of multiple power-type energy storage devices connected in series, parallel, or in a hybrid connection.

[0024] Further, the high-voltage and high-power device group is selected from one or more of supercapacitors, lithium titanate batteries, lithium-ion capacitors, and sodium-ion capacitors.

[0025] Further, the high-voltage battery pack is electrically connected to the first controller, the first controller is electrically connected to the external power supply, the first controller is electrically connected to the DC-DC controller, and the DC-DC controller is electrically connected to the high-voltage and high-power device group.

[0026] Further, voltage detectors with judgment functions are provided inside both the high-voltage battery pack and the high-voltage and high-power device group to detect the state of charge of the high-voltage battery pack and the high-voltage and high-power device group, and transmit signals to the BMS system in a timely manner when the charge is insufficient.

[0027] Further, the signals of the voltage detectors provided in the high-voltage battery pack are transmitted back to the BMS system through the first controller.

[0028] Further, among the first positive connection post, the first negative connection post, the second positive connection post, and the second negative connection post of the high-voltage and high-power device group, the first positive connection post communicates with the second positive connection post, and the first negative connection post communicates with the second negative connection post.

[0029] Further, the winding core of the high-voltage and high-power device group is double-sided with double tabs. The tabs drawn out can not only be used for the output of the high-voltage and high-power device group. Secondly, when used in conjunction with the high-voltage battery pack, the posts are used as conductors to directly transmit the current output by the high-voltage battery pack to the load end without passing through the conversion of the high-voltage and high-power device group. At this time, when the output demand is greater than the output of a single high-voltage and high-power device, the high-voltage battery pack and the high-voltage and high-power device group output together.

[0030] Further, the second controller is a two-way control to ensure that the energy recovered by the load component is stored in the high-voltage and high-power device group.

[0031] Further, the second controller is electrically connected to the temperature control component.

[0032] Further, distributors are respectively provided at the connection points of the circulation pipeline with the high-voltage battery pack and the high-voltage and high-power device group;

[0033] Further, the circulation pipeline inside the high-voltage battery pack and the high-voltage and high-power device group is connected to the distributor;

[0034] Further, the circulation pipelines inside the high-voltage battery pack and the high-voltage high-power device group are evenly distributed between energy storage devices or between functional energy storage devices and functional energy storage devices;

[0035] Further, heat exchange tubes are provided on the circulation pipelines inside the high-voltage battery pack and the high-voltage high-power device group;

[0036] Further, the heat exchange tubes pass through the energy storage devices and the circulation pipelines;

[0037] Further, the heat exchange tubes are vertically and horizontally distributed on the energy storage devices or functional energy storage devices.

[0038] Further, the temperature control unit with heating and cooling functions stores condensate. When the temperature sensors inside the high-voltage battery pack and the high-voltage high-power device group detect a temperature exceeding or falling below the specified temperature, a signal is sent to the BMS system. The BMS system controls the second controller to supply power to the temperature control unit. The temperature control unit heats or cools according to the signal of the second controller, and then starts the water pump on the circulation pipeline where the temperature sensor that sent the signal is located to pump the condensate into the circulation pipeline to form a cycle.

[0039] Further, the temperature control unit further includes temperature sensors with a judgment function provided inside the high-voltage battery pack and the high-voltage high-power device group. The temperature sensors are mechanically connected to the BMS system. When it detects that the temperature inside the high-voltage battery pack and the high-voltage high-power device group is higher or lower than the standard value, a signal is sent to the BMS system. After receiving the signal, the BMS system sends a signal to the second controller, and the second controller supplies power to the temperature control unit. The temperature control unit cools the component where the temperature sensor that sent the signal is located, thereby realizing temperature control of the high-voltage battery pack and the high-voltage high-power device group and ensuring the reliability of the output environment.

[0040] Further, there is no limitation on the circulation pipeline, and technicians can select corresponding pipelines according to requirements.

[0041] Further, the load component includes an inverter, a motor component, and a load object. The positive and negative outputs of the second controller are connected to the positive and negative inputs of the inverter. The positive and negative outputs of the inverter are connected to the positive and negative inputs of the motor component, and the motor component drives the load object.

[0042] Further, the inverter includes a motor and a generator.

[0043] Further, there is no limitation on the type and model of the motor component, and technicians can select the corresponding type and model of the motor component according to requirements.

[0044] Furthermore, the application object is not limited, and the operator can replace the application with instantaneous high-power requirements according to needs, such as vehicles, elevators, cranes, drilling machines, etc.

[0045] Furthermore, the high-voltage battery pack, the first controller, the external power supply, the DC-DC controller, the high-voltage high-power device group, and the second controller are all connected to the BMS system through data lines.

[0046] Compared with the prior art, the utility model has at least the following beneficial effects:

[0047] 1. In the design of the temperature control component, the built-in part of the circulation pipeline plays a key role. This innovative design can effectively manage the temperature of the controllable-temperature electric hybrid power supply module. This precise temperature management fundamentally alleviates the performance degradation problems of the high-voltage battery pack and the high-voltage high-power device group under extreme temperature conditions. In a high-temperature environment, the battery pack often faces the challenge of shortened lifespan, while in a low-temperature environment, capacity loss becomes a major problem. Through the adjustment of the built-in part of the circulation pipeline, these problems are effectively alleviated. In addition, this design also significantly optimizes the overall thermal management system of the product, enabling the product to maintain the best performance under various working conditions. This optimization not only extends the service life of the product but also greatly improves its safety, ensuring reliable and stable operation during high-voltage and high-power operation. Through these improvements, the market competitiveness of the product is enhanced, providing users with a longer-lasting and safer usage experience.

[0048] 2. In the design of the high-voltage high-power device group, a set of positive and negative connection posts are arranged at the input end and the output end respectively. A significant advantage of this design is that it allows the input end and the output end to work independently of each other, thus greatly improving the adaptability of the entire system. This adaptability is manifested in that the system can flexibly adjust when facing different operating conditions without being restricted by a fixed working mode. At the same time, through the independent management of the connections, users can control the input end and the output end more precisely. This precise control is reflected in the adjustment of voltage and current, enabling the system to automatically optimize its performance under different working states. Through such optimization, not only the efficiency of the system is improved, but also its overall stability is enhanced. This is particularly important for application scenarios that require long-term stable operation, as it reduces the risk of failures caused by voltage or current fluctuations and extends the service life of the equipment. In short, this design provides a more efficient and reliable solution in power transmission and conversion. BRIEF DESCRIPTION OF THE DRAWINGS

[0049] The drawings constituting a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation of the present utility model. In the drawings:

[0050] Figure 1 It is a schematic diagram of the working principle of a traditional coaxial parallel dual system.

[0051] Figure 2 It is a schematic diagram of the structure of a temperature - controllable electric - electric hybrid power supply module.

[0052] Figure 3 It is a schematic diagram of the structure of a high - power device.

[0053] Figure 4 It is a schematic diagram of the structure of a series - connected high - power device.

[0054] Figure 5 It is a schematic diagram of the core structure of a high - power device.

[0055] Among them, 11 is the first positive connection post; 12 is the second positive connection post; 13 is the first negative connection post; 14 is the second negative connection post; 15 is the power - type energy storage device; 21 is the circulation pipeline. Specific embodiments

[0056] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below in conjunction with the accompanying drawings. Embodiments of the present invention are given, but the scope of the present invention is not limited thereby.

[0057] A temperature - controllable electric - electric hybrid power supply module includes:

[0058] A high - voltage and high - power device group for supplying power to the load component and recovering energy;

[0059] A high - voltage battery group for storing electric energy and charging the high - voltage and high - power device group; the high - voltage battery group is connected to the high - voltage and high - power device group through a DC - DC controller with a threshold - adjusting function;

[0060] A first controller for controlling the working states of the high - voltage battery group and the DC - DC controller; the first controller is respectively connected to the high - voltage battery group and the DC - DC controller;

[0061] A temperature - control component for supplying circulating condensate to the high - voltage battery group and the high - voltage and high - power device group; at least part of the circulation pipeline 21 of the temperature - control component passes through the high - voltage battery group and the high - voltage and high - power device group;

[0062] A second controller for controlling the working states of the temperature - control unit and the high - voltage and high - power device group; the second controller is respectively connected to the high - voltage and high - power device group, the control part of the temperature - control component, and the load component;

[0063] The BMS system conducts data interaction with the first controller, the DC - DC controller, and the second controller respectively.

[0064] Among them, there is a pair of positive and negative connection posts at the input and output ends of the high-voltage high-power device group, namely the first positive connection post 11, the first negative connection post 13, the second positive connection post 12, and the second negative connection post 14 (as Figure 2 ), which can realize the separate connection between the output end of the DC-DC controller and the input end of the second controller; the high-voltage high-power device group supplies power to the load object through the second controller, the inverter, and the motor assembly, and the energy recovered by the motor assembly is recovered to the high-voltage high-power device group through the inverter and the second controller, improving the energy utilization rate;

[0065] The high-voltage battery pack for storing electric energy and supplying power to the high-voltage high-power device group and the load assembly is connected to the high-voltage high-power device group through a DC-DC controller with a threshold adjustment function, which can not only supply power to the load assembly as one of the power sources, but also serve as an internal power source to charge the high-voltage high-power device group;

[0066] The first controller can control the working current of the DC-DC controller by current limiting, so as to realize the control of the DC-DC controller. When the DC-DC controller is not working, the first controller can also independently control the high-voltage battery pack to supply power to the load. During the normal operation of the temperature-controlled electric hybrid power supply module, the first controller will limit the current output by the DC-DC controller to realize the continuous constant voltage charging of the high-voltage high-power device group; when the state of charge of the high-voltage high-power device group is relatively low, the first controller will adjust the output threshold to the maximum, so as to realize the maximum power output of the high-voltage battery pack. After meeting the normal operation requirements, the first controller can also supplement the excess energy into the high-voltage high-power device group through the DC-DC controller to meet the next high-power demand;

[0067] The design of the built-in circulation pipeline 21 not only helps to improve the heat exchange efficiency and avoid local overheating. Secondly, the built-in circulation pipeline 21 can effectively save space and make the overall design more compact;

[0068] The second controller can not only control the output of the power supply component according to the requirements of the load component and limit the limit value of the output, ensuring that the output conditions of the high-power device group are within the optimal range. In the temperature control component, the second controller can also control the working state of the temperature control unit. When the temperature exceeds or is lower than the specified temperature, the BMS system sends a communication signal to the second controller, and the second controller supplies power to the temperature control unit and controls the temperature control unit to heat or cool, so as to realize the temperature control of the high-voltage battery pack and the high-voltage high-power device group;

[0069] Further, the high-voltage battery pack is separately charged by connecting to an external power supply through a first controller, and the BMS system exchanges data with the external power supply; when the high-voltage battery pack is being charged, the first controller sends a signal to the BMS system, and the BMS system and the first controller cut off the output to the DC-DC controller and connect the external power supply to charge the high-voltage battery pack. During the charging process, the first controller limits the charging power according to the charging state of the high-voltage battery pack to protect the high-voltage battery pack, and the second controller cuts off the power supply to the load components.

[0070] Further, the DC-DC controller is provided with a buck converter to realize the output of the high-voltage battery pack to the high-voltage high-power device group and prevent the high-voltage high-power device group from outputting to the high-voltage battery pack.

[0071] Further, the high-voltage battery pack is composed of multiple energy storage devices connected in series, parallel, or in a hybrid connection.

[0072] Further, the high-voltage battery pack is one or more of a lithium battery, a sodium battery, a nickel-metal hydride battery, and a hydrogen fuel cell.

[0073] Further, the high-voltage high-power device group is composed of multiple power-type energy storage devices 15 connected in series, parallel, or in a hybrid connection.

[0074] Further, the high-voltage high-power device group is selected from one or more of a supercapacitor, a lithium titanate battery, a lithium-ion capacitor, and a sodium-ion capacitor.

[0075] Further, the high-voltage battery pack is electrically connected to the first controller, the first controller is electrically connected to the external power supply, the first controller is electrically connected to the DC-DC controller, and the DC-DC controller is electrically connected to the high-voltage high-power device group.

[0076] Further, voltage detectors with a judgment function are provided inside the high-voltage battery pack and the high-voltage high-power device group to detect the state of charge of the high-voltage battery pack and the high-voltage high-power device group, and transmit signals to the BMS system in a timely manner when the charge is insufficient.

[0077] Further, the signals of the voltage detectors provided in the high-voltage battery pack are sent back to the BMS system through the first controller.

[0078] Further, among the first positive connection post 11, the first negative connection post 13, the second positive connection post 12, and the second negative connection post 14 of the high-voltage high-power device group, the first positive connection post 11 communicates with the second positive connection post 12, and the first negative connection post 13 communicates with the second negative connection post 14.

[0079] Furthermore, the core of the high-voltage and high-power device group has double-sided bipolar tabs on both sides. The tabs not only can be used for the output of the high-voltage and high-power device group. Secondly, when used in conjunction with the high-voltage battery pack, the pole column is used as a conductor to directly transfer the current output by the high-voltage battery pack to the load end without passing through the conversion of the high-voltage and high-power device group. At this time, when the output demand is greater than the output of a single high-voltage and high-power device, the high-voltage battery pack and the high-voltage and high-power device group output together.

[0080] Furthermore, the second controller is a two-way control to ensure that the energy recovered by the load component is stored in the high-voltage and high-power device group.

[0081] Furthermore, the second controller is electrically connected to the temperature control component.

[0082] Furthermore, distributors are respectively provided at the connections of the circulation pipeline 21 with the high-voltage battery pack and the high-voltage and high-power device group;

[0083] Furthermore, the circulation pipeline 21 located inside the high-voltage battery pack and the high-voltage and high-power device group is connected to the distributor;

[0084] Furthermore, the circulation pipeline 21 located inside the high-voltage battery pack and the high-voltage and high-power device group is evenly distributed between energy storage devices or between functional energy storage devices and functional energy storage devices;

[0085] Furthermore, a heat exchange tube is provided on the circulation pipeline 21 located inside the high-voltage battery pack and the high-voltage and high-power device group;

[0086] Furthermore, the heat exchange tube passes through the energy storage device and the circulation pipeline 21;

[0087] Furthermore, the heat exchange tubes are vertically and horizontally distributed on the energy storage device or the functional energy storage device.

[0088] Furthermore, the temperature control unit with heating and cooling functions stores condensate. When the temperature sensors located inside the high-voltage battery pack and the high-voltage and high-power device group detect a temperature exceeding or lower than the specified temperature, a signal is sent to the BMS system. The BMS system controls the second controller to supply power to the temperature control unit. The temperature control unit heats or cools according to the signal of the second controller, and then starts the water pump on the circulation pipeline 21 where the temperature sensor that sent the signal is located to pump the condensate into the circulation pipeline 21 to form a cycle.

[0089] Further, the temperature control unit further includes a temperature sensor with a judgment function disposed inside the high-voltage battery pack and the high-voltage high-power device group. The temperature sensor is mechanically connected to the BMS system. When it detects that the temperature inside the high-voltage battery pack and the high-voltage high-power device group is higher or lower than the standard value, it sends a signal to the BMS system. After receiving the signal, the BMS system sends a signal to the second controller, and the second controller supplies power to the temperature control unit. The temperature control unit heats or cools the component where the temperature sensor that sends out the signal is located, thereby realizing the temperature control of the high-voltage battery pack and the high-voltage high-power device group and ensuring the reliability of the output environment.

[0090] Further, there is no limitation on the circulation pipeline 21, and technicians can select corresponding pipelines according to requirements.

[0091] Further, the load component includes an inverter, a motor component, and a load object. The positive and negative outputs of the second controller are connected to the inverter, the inverter is connected to the motor component, and the motor component drives the load object.

[0092] Further, the inverter includes a motor and a generator.

[0093] Further, there is no limitation on the type and model of the motor component, and technicians can select corresponding types and models of motor components according to requirements.

[0094] Further, there is no limitation on the application object, and the operator can replace the application with an instantaneous high-power requirement according to needs, such as vehicles, elevators, cranes, drilling rigs, etc.

[0095] Further, the first controller, the external power supply, the DC-DC controller, and the second controller are all connected to the BMS system through data lines.

[0096] Embodiment 1: A temperature-controllable electric-electro-hybrid power supply module for a load vehicle

[0097] When the temperature-controllable electric-electro-hybrid power supply module is used for a vehicle, the high-voltage battery pack is selected from a lithium iron phosphate battery pack, the high-voltage high-power device group is selected from a supercapacitor, the BMS system is a vehicle power control system, the load object is a vehicle, the motor component is a generator, and the rest of the structure is the same as above;

[0098] A working method of a temperature-controllable electric-electro-hybrid power supply module for a load vehicle is as follows:

[0099] 1. Normal driving activities

[0100] When the vehicle is in normal driving or other situations where high power output is not required, the lithium iron phosphate battery pack is controlled by the first controller to perform constant voltage charging on the supercapacitor energy device pack through the DC-DC controller, and the supercapacitor energy device pack supplies power to the load vehicle through the second controller.

[0101] 2. High-power drive control

[0102] When it is determined that the vehicle is in a situation where high power output is required, such as going uphill, accelerating rapidly, or on a muddy road, the vehicle power control system sends signals to the first controller and the second controller. The first controller controls the lithium iron phosphate battery to output at the maximum power to the supercapacitor energy device pack, and the second controller adjusts the output of the supercapacitor device pack according to the signals of the vehicle power control system. Among them, the maximum output limit is the constant output of the lithium iron phosphate battery pack (the control output condition of the first controller) + the output of the supercapacitor energy device pack to meet the instantaneous high-power demand;

[0103] 3. Charging mode

[0104] (1) Charging during operation:

[0105] When the state of charge of the supercapacitor is relatively low due to high-power output and the vehicle is still in a driving state, the first controller will make the lithium iron phosphate battery pack output at the maximum, and regard the supercapacitor as a conductor and directly act on the vehicle; after meeting the basic driving requirements of the vehicle, the excess energy output by the first controller is used to charge the supercapacitor pack through the DC-DC controller to prepare for meeting the next high-power demand.

[0106] (2) Charging of the supercapacitor:

[0107] When the vehicle is running smoothly or in a stopped state, the voltage detector inside the supercapacitor energy device pack detects the state of charge, and the first controller controls the lithium iron phosphate battery pack to charge the supercapacitor.

[0108] (3) External charging:

[0109] After the vehicle power control system receives the charging signal, it sends signals to the first controller and the second controller. The first controller first cuts off the output of the lithium iron phosphate battery pack to the DC-DC controller, and then controls the external power supply to directly charge the lithium iron phosphate battery pack and limits the charging power according to the battery state information of the lithium iron phosphate battery pack to protect the lithium iron phosphate battery pack; the second controller cuts off the energy supply to the vehicle.

[0110] (4) Energy recovery:

[0111] When the vehicle is in a downhill, decelerating, or hard - decelerating situation, the generator transfers the recovered energy to the second controller, and the second controller with two - way control recovers the energy into the supercapacitor energy device group.

[0112] 4. Special environment driving mode

[0113] When the temperature sensors located in the lithium iron phosphate battery pack or / and the supercapacitor device group detect that the temperature is higher than the vehicle - defined temperature range, they send a message to the vehicle power control system. The vehicle power control system that receives the message sends a cooling signal to the second controller. The second controller supplies power to the temperature control unit and transmits the cooling signal. After receiving the cooling signal, the temperature control unit starts the water pump of the circulation pipeline 21 where the temperature sensor that sent the signal is located, so that the condensate flows into the circulation pipeline 21 and flows through the inside of the lithium iron phosphate battery pack or / and the supercapacitor device group, realizing temperature control of the entire device group and ensuring the reliability of the output environment.

[0114] When the temperature sensor detects that the temperature of the lithium iron phosphate battery pack or / and the supercapacitor device group is lower than the minimum vehicle - defined temperature, it sends a signal to the vehicle power control system. The vehicle power control system sends signals to the supercapacitor device group and the second controller respectively. After receiving the signal, the supercapacitor device group starts pre - braking heating. At the same time, the second controller supplies power to the temperature control unit and sends a signal. The temperature control unit turns on the water pump of the circulation channel 21 where the lithium iron phosphate battery pack is located, so that the heated condensate flows through the inside of the lithium iron phosphate battery pack; when the temperatures of both reach the specified temperature, the temperature sensor transmits the signal to the control management center through communication connection, and then the control management center conveys the signal to the DC - DC controller, and the high - voltage battery pack can perform energy output. At this time, the output supplies energy to the supercapacitor bank and the vehicle for driving.

[0115] Embodiment 2 A temperature - controllable electric - electric hybrid power supply module for industrial and commercial energy storage

[0116] This embodiment is a temperature - controllable electric - electric hybrid energy storage module for industrial and commercial energy storage, and its main features are:

[0117] The lithium iron phosphate battery pack is used as the energy source of the high - voltage battery pack, the lithium titanate battery device group is used as the energy source of the high - voltage and high - power device group, the BMS system is the power control system, the load object is industrial and commercial energy storage, and the principles of the remaining component mechanisms are the same as the above description.

[0118] The working mode of the temperature - controllable electric - electric hybrid energy storage module for industrial and commercial energy storage is as follows:

[0119] 1. Normal power consumption mode

[0120] When the power demand does not exceed the output limit of the lithium iron phosphate battery group controlled by the first controller, the first controller controls the lithium iron phosphate battery group to charge the lithium titanate battery device through the DC-DC controller, and then the lithium titanate battery device group supplies external power through the second controller.

[0121] 2. Peak period, high power demand mode

[0122] When the power demand exceeds the output limit of the lithium iron phosphate battery group controlled by the first controller, the power control system sends a signal to the first controller and the second controller. The first controller controls the lithium iron phosphate battery to output to the lithium titanate battery device group at maximum power. The second controller adjusts the output of the lithium titanate battery device group according to the signal of the power control system to meet the power demand.

[0123] 3. System power replenishment

[0124] Industrial and commercial energy storage is mostly used for the peak-valley price difference of electricity. When the electricity price is at a low point, the power control system sends a signal to the first controller after receiving the charging signal. The first controller first cuts off the output of the lithium iron phosphate battery pack to the DC-DC controller, and then controls the external power supply to directly charge the lithium iron phosphate battery pack. It also detects the voltage of the lithium iron phosphate battery pack through the voltage detector at any time, and limits the charging power according to the battery status information. The second controller cuts off the supply of external electricity.

[0125] 4. System operation in high temperature environment

[0126] When the temperature sensor located in the lithium iron phosphate battery pack and / or the lithium titanate battery device group detects that the temperature is higher than the temperature range set by the power system, a high temperature alarm is issued to the power control system. The power control system that receives the signal sends a cooling signal to the second controller. The second controller supplies power to the temperature control unit and sends a cooling signal. After receiving the cooling signal, the temperature control unit turns on the water pump of the circulation pipeline 21 where the temperature sensor that issues the temperature alarm is located, so that the condensate enters the circulation pipeline 21 and flows through the lithium iron phosphate battery pack and / or the supercapacitor device group, thereby cooling the entire device group.

[0127] 5. System operation in low temperature environment

[0128] When the temperature sensor detects that the temperature of the lithium iron phosphate battery pack or / and the lithium titanate battery device group is lower than the minimum temperature defined by the power system, it sends a low-temperature alarm to the power control system. The power control system sends signals to the lithium titanate battery device group and the second controller respectively. The received lithium titanate battery device group starts pre-braking heating. At the same time, the second controller supplies power to the temperature control unit and sends a signal. The temperature control unit turns on the water pump of the circulation pipeline 21 where the lithium titanate battery device group is located, so that the heated condensate flows into the circulation pipeline 21 inside the lithium iron phosphate battery pack; when the temperatures of both rise to the specified temperature, the temperature sensor transmits the signal to the control and management center through communication connection, and then the control and management center conveys the signal to the DC-DC controller, and the controllable temperature electric-electric hybrid energy storage module starts to work normally.

[0129] The special environment includes a high-temperature environment where heat is generated during long-term operation, or an environment with a relatively high or low temperature during its own use. In this environment, the efficiency of energy devices will be seriously affected. At this time, the temperature control component needs to work continuously to ensure that the lithium iron phosphate battery pack and the lithium titanate battery pack are in a suitable working environment, thereby improving the user experience and increasing the service life of the product, etc.

[0130] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and deformations to the above embodiments within the scope of the present invention. In addition, without mutual contradiction, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples.

Claims

1. A temperature-controllable electric and hybrid power supply module, characterized in that Comprising: A high-voltage and high-power device group for powering a load component and recovering energy; A high-voltage battery pack for storing electric energy and charging the high-voltage and high-power device group; the high-voltage battery pack is connected to the high-voltage and high-power device group through a DC-DC controller with a threshold adjustment function; A first controller for controlling the working states of the high-voltage battery pack and the DC-DC controller; the first controller is respectively connected to the high-voltage battery pack and the DC-DC controller; A temperature control component for supplying circulating condensate to the high-voltage battery pack and the high-voltage and high-power device group; at least part of the circulating pipeline (21) of the temperature control component passes through the inside of the high-voltage battery pack and the high-voltage and high-power device group; A second controller for controlling the working states of a temperature control unit with heating and cooling functions and the high-voltage and high-power device group; the second controller is respectively connected to the high-voltage and high-power device group, the control part of the temperature control component, and the load component; The BMS system performs data interaction with the first controller, the DC-DC controller, and the second controller respectively.

2. The temperature-controllable electro-hybrid power supply module according to claim 1, wherein, The high-voltage battery pack is connected to an external power supply through the first controller; the BMS system performs data interaction with the external power supply.

3. The temperature-controllable electric and hybrid power supply module according to claim 1, characterized in that The high-voltage battery pack is composed of multiple energy storage devices connected in series, parallel, or in a hybrid connection; The energy storage device is selected from one or more of lithium batteries, sodium batteries, nickel-metal hydride batteries, and hydrogen fuel cells.

4. The temperature-controllable electro-hybrid power supply module according to claim 1, wherein The high-voltage and high-power device group is composed of multiple power-type energy storage devices (15) connected in series, parallel, or in a hybrid connection; The power-type energy storage device (15) is selected from one or more of supercapacitors, lithium titanate batteries, lithium-ion capacitors, and sodium-ion capacitors.

5. The temperature-controllable electro-hybrid power supply module according to claim 1, wherein Dispersers are respectively provided at the connection points of the circulating pipeline (21) with the high-voltage battery pack and the high-voltage and high-power device group; The circulating pipeline (21) located inside the high-voltage battery pack and the high-voltage and high-power device group is connected to the disperser; The circulating pipeline (21) located inside the high-voltage battery pack and the high-voltage and high-power device group is evenly distributed between energy storage devices or between functional energy storage devices; Heat exchange tubes are provided on the circulating pipeline (21) located inside the high-voltage battery pack and the high-voltage and high-power device group; The heat exchange tubes pass through the energy storage devices and the circulating pipeline (21); The heat exchange tubes are distributed vertically and horizontally on the energy storage devices or functional energy storage devices.

6. The temperature-controllable electric and hybrid power supply module according to claim 1, wherein Voltage detectors with judgment functions are provided in both the high-voltage battery pack and the high-voltage and high-power device group; The signals of the voltage detectors provided in the high-voltage battery pack are transmitted back to the BMS system through the first controller; The signals of the voltage detectors provided in the high-voltage and high-power device group are transmitted back to the BMS system through the second controller.

7. The temperature-controllable electro-hybrid power supply module according to claim 1, wherein The first positive connection post (11) of the high-voltage and high-power device group communicates with the second positive connection post (12), and the first negative connection post (13) communicates with the second negative connection post (14); The core of the high-voltage and high-power device group has double-sided bipolar tabs on both sides.

8. The temperature-controllable electric and hybrid power supply module according to claim 1, wherein The temperature control unit stores condensate inside; the temperature control unit is connected to the high-voltage battery pack and the high-voltage and high-power device group through pipelines; Water pumps are respectively provided on the circulating pipeline (21) that respectively passes through the inside of the high-voltage battery pack and the high-voltage and high-power device group; The temperature control unit further includes a temperature sensor for detecting the internal temperatures of the high-voltage battery pack and the high-voltage high-power device group, and having a judgment function; The temperature sensor is connected to the BMS system through the first controller or the second controller.

9. The temperature-controllable electro-hybrid power supply module according to claim 1, wherein The BMS system is connected to the first controller, the second controller, the DC-DC controller, and the external power supply through data lines; The high-voltage battery pack is electrically connected to the first controller, the first controller is electrically connected to the external power supply, the first controller is electrically connected to the DC-DC controller, the DC-DC controller is electrically connected to the high-voltage high-power device group, the high-voltage high-power device group is electrically connected to the second controller, the second controller is electrically connected to the inverter, the inverter is electrically connected to the motor assembly, and the second controller is electrically connected to the temperature control unit.