Detachable enameled wire potting tool
By designing a removable enameled wire potting tool, using bolted connections and sealing rings to achieve block potting and triple winding on the outer part of the stator, it solves the problem of difficult mold removal and thread head staggering, and improves the potting efficiency.
Patent Information
- Application Number
- CN202422177169.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing potting workpieces are difficult to release, and the enameled wire heads are loose and unformed, resulting in low potting efficiency.
The detachable enameled wire potting tool is adopted, including the bottom shaping block, the outer shaping block, the winding support column and the bottom support block. It is fixed by bolted connection and sealing ring to form a potting cavity to realize the potting and triple winding method of the outer part of the stator.
The problem of enameled wire loose wire and thread head interlaced in the overall potting is solved, which improves the potting efficiency, and can easily disassemble the tooling after the potting is completed.
Smart Images
Figure CN223079916U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of potting tools, in particular to a detachable enameled wire potting tool. Background Technique
[0002] At present, the known potting tool structure is composed of five parts: an upper end plate, a lower end plate, a bottom plate, an inner cylinder and a top plate. Sealing grooves are opened at the joint between the lower end plate and the end face of the stator core and at the contact surface between the bottom plate and the lower end plate to embed O-rings to prevent the potting adhesive from oozing out. Sealing grooves are also opened at the joint between the upper short plate and the end face of the stator core, and O-ring seals are also installed. The bottom plate of the tool is also provided with a groove for cooperating with the inner cylinder to realize the overall potting process. However, the existing potting process is difficult to demold. Since general potting adhesives have a certain bonding property, in order to separate the stator from the tool, the current method is to axially extrude or strongly pull. Even if a release agent is applied, the improvement effect is not significant, and the stator is easily damaged during the disassembly process. In addition, when the enameled wire is transferred to the teeth of the stator core, the wire will become loose, and the enameled wire is easy to fall off. At the same time, the existing tool places all the wire ends of the enameled wire on the upper end face of the stator, and the enameled wire is not formed, so that the wire ends of each phase sequence are intertwined with each other after potting, making it difficult to comb the wire sequence after potting and affecting the potting efficiency. Content of the Utility Model
[0003] The purpose of the utility model is to provide a detachable enameled wire potting tool. Aiming at the defects of the existing technology that the overall potting is not easy to demold and the enameled wire ends are loose and not formed, resulting in low potting efficiency, a detachable enameled wire potting tool is disclosed, which realizes the potting and forming of the motor enameled wire outside the stator, reduces the exposure of the wire ends, and is convenient for disassembly after potting, so as to solve the problems raised in the above background technique.
[0004] In order to solve the above technical problems, the utility model provides the following technical solution: a detachable enameled wire potting tool, including a pair of bottom shaping blocks, two pairs of external shaping blocks, a bottom bottom plate, two upper bottom plates, a top winding support column, two internal winding support columns, and a bottom surface support block; the top winding support column, the internal winding support columns are fixedly connected to the bottom surface support block; a pair of bottom shaping blocks are connected to the bottom surface support block and an internal winding support column, two pairs of external shaping blocks are connected to an internal winding support column and the top winding support column, and there are gaps between the shaping blocks; the bottom bottom plate is attached to the pair of bottom shaping blocks, and the two upper bottom plates are attached to the two pairs of external shaping blocks to form a potting cavity.
[0005] Preferably, the potting cavity is provided with enameled wire wound around the top winding support column and the internal winding support columns.
[0006] Preferably, grooves are opened on the top surfaces of the internal winding support columns and the bottom surface support block to place O-rings.
[0007] Preferably, the bottom shaping block is connected to the internal wire-winding support column and the bottom support block by bolts.
[0008] Preferably, the external shaping block is connected to the internal wire-winding support column and the top wire-winding support column by bolts.
[0009] Preferably, the top surface of the top wire-winding support column is a semi-circular arc structure.
[0010] The beneficial effects of the present utility model: The potting method of the present utility model is stator external block potting, which solves the problem of loose enameled wire in overall potting. The new wire-winding method of triple winding reduces the number of enameled wire ends, and solves the phenomenon of enameled wire ends intersecting with each other in overall potting. The connections of the tooling are locked and fixed by bolts, and anti-slip is fixed by sealing rings. After potting, the bolts can be removed to disassemble the tooling, which solves the difficulty of tooling demoulding. Description of the Drawings
[0011] Figure 1 is the overall structural schematic diagram of the present utility model.
[0012] Figure 2 is the enlarged view of the fit between the bottom surface of the integral block and the end surface of the wire-winding support column.
[0013] The reference numerals in the drawings are: 1, bottom shaping block; 2, external shaping block; 3, bottom bottom plate; 4, upper bottom plate; 5, top wire-winding support column; 6, internal wire-winding support column; 7, bottom support block; 8, bolt; 9, long rod bolt. Detailed Embodiments
[0014] In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present utility model. However, it will be apparent to one of ordinary skill in the art that the present utility model may be practiced without one or more of these details. In other instances, well-known features have not been described in order to avoid obscuring the present utility model.
[0015] The present utility model provides a detachable enameled wire potting tooling, referring to Figure 1, including a pair of bottom shaping blocks 1, two pairs of external shaping blocks 2, a bottom base plate 3, two upper base plates 4, a top wire-winding support column 5, two internal wire-winding support columns 6, and a bottom surface support block 7. The top wire-winding support column 5, the internal wire-winding support columns 6 are fixedly connected to the bottom surface support block 7; a pair of bottom shaping blocks 1 are connected to the bottom surface support block 7 and an internal wire-winding support column 6, and two pairs of external shaping blocks 2 are connected to an internal wire-winding support column 6 and the top wire-winding support column 5, with gaps between the shaping blocks; the bottom base plate 3 fits with a pair of bottom shaping blocks 1, and the two upper base plates 4 fit with two pairs of external shaping blocks 2 to form a potting cavity; an enameled wire wound around the wire-winding support blocks is provided in the potting cavity.
[0016] Grooves are provided on the top surfaces of the internal wire-winding support column 6 and the bottom surface support block 7 to place O-rings for fixing and anti-slip between the bottom surface support block 7 and the internal wire-winding support column 6 and between the two internal wire-winding support columns 6.
[0017] A pair of bottom shaping blocks 1 are connected to the internal wire-winding support column 6 and the bottom surface support block 7 by bolts 8, and two pairs of external shaping blocks 2 are connected to the internal wire-winding support column 6 and the top wire-winding support column 5 by bolts 8. The positions of the bottom shaping blocks 1 and the external shaping blocks 2 are fixed by the bolts 8 to shape the internal enameled wire and seal both sides of the top wire-winding support column 5 and the internal wire-winding support columns 6.
[0018] The top surface of the top wire-winding support column 5 is a semi-circular arc structure, and the arc surface is adapted to the fixing part of the wire-winding machine.
[0019] Refer to Figure 2 , there is a gap between the bottom shaping block 1 and the external shaping block 2, and the shaping end surface of the bottom shaping block 1 fits with the arc surfaces of the internal wire-winding support column 6 and the bottom surface support block 7.
[0020] The potting method of the present utility model is external block potting of the stator, which solves the problem of loose enameled wire in overall potting; at the same time, the wire-winding method is triple winding, reducing the number of wire ends of the enameled wire and solving the phenomenon of interlaced wire ends of the enameled wire in overall potting; the connections of the tooling are locked and fixed by bolts 8, and anti-slip is fixed by the sealing ring. After potting, the bolts can be removed to disassemble the tooling, solving the difficulty of tooling demoulding.
[0021] A detachable enameled wire potting tooling provided by the utility model has the following working principle: First, connect and fix the top winding support column 5, two internal winding support columns 6, and the bottom support block 7 through long rod bolts 9, and place the whole on a winding machine for winding; then lock a pair of bottom shaping blocks 1 and two pairs of external shaping blocks 2 to the top winding support column 5, two internal winding support columns 6, and the bottom support block 7 through bolts 11 to extrude and shape the enameled wire. At the same time, seal the sides of the top winding support column 5 and two internal winding support columns 6. Then, fit the bottom bottom plate 3 and a pair of bottom shaping blocks 1, and fit two upper bottom plates 4 and two pairs of external shaping blocks 2 to form a potting cavity. Pour potting glue into it, place it in an oven, adjust the oven temperature to 130 °C, and after the potting glue is cured, remove all bolts to demold.
[0022] As described above, although the present utility model has been shown and described with reference to specific preferred embodiments, it should not be construed as a limitation of the present utility model itself. Various changes in form and detail can be made without departing from the spirit and scope of the present utility model defined by the appended claims.
Claims
1. A detachable enameled wire potting tooling, characterized in that, It includes a pair of bottom shaping blocks (1), two pairs of external shaping blocks (2), a bottom base plate (3), two upper base plates (4), a top wire-winding support column (5), two internal wire-winding support columns (6), and a bottom surface support block (7); the top wire-winding support column (5), the internal wire-winding support columns (6) are fixedly connected to the bottom surface support block (7); a pair of bottom shaping blocks (1) are connected to the bottom surface support block (7) and an internal wire-winding support column (6), two pairs of external shaping blocks (2) are connected to an internal wire-winding support column (6) and the top wire-winding support column (5), and there are gaps between the shaping blocks; The bottom base plate (3) fits with a pair of bottom shaping blocks (1), and two upper base plates (4) fit with two pairs of external shaping blocks (2) to form a potting cavity.
2. The detachable enameled wire potting tooling according to claim 1, wherein The potting cavity is provided with enameled wires wound on the top wire-winding support column (5) and the internal wire-winding support columns (6).
3. The detachable enameled wire potting tooling according to claim 1, wherein Grooves are formed on the top surfaces of the internal wire-winding support columns (6) and the bottom surface support block (7) to place O-rings for fixing and anti-slip between the bottom surface support block (7) and the internal wire-winding support columns (6) and between the two internal wire-winding support columns (6).
4. The detachable enameled wire potting tooling according to claim 1, characterized in that The bottom shaping blocks (1) are connected to the internal wire-winding support columns (6) and the bottom surface support block (7) by bolts (8).
5. The detachable enameled wire potting tooling according to claim 1, characterized in that, The external shaping blocks (2) are connected to the internal wire-winding support columns (6) and the top wire-winding support column (5) by bolts (8).
6. The detachable enameled wire potting tooling according to claim 1, wherein, The top surface of the top wire-winding support column (5) is a semi-circular arc structure.