Rotary drum winnowing type straw feed bundling machine
By setting up separation components and air pump system in the straw feed baler, the problem of impurities accumulation on the surface of straw is solved, and efficient transportation and baling of straw is achieved.
Patent Information
- Application Number
- CN202422093336.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The feeding structure of the existing straw feed baler cannot effectively clean up the impurities on the surface of the straw, resulting in large particles of impurities accumulated inside the feeding fan, affecting the flow of high-pressure air, resulting in insufficient lift of straw and inability to enter the feed silo.
The bottom of the wire kneader is equipped with a separation assembly, including a screening unit and an installation unit, which is initially filtered through a hollow plate and a twisted dragon, combined with an air pump and solenoid valve system, and the straw is tumbling with high-pressure air and separated large particles of impurities.
The fine impurities and liquids on the surface of the straw are effectively removed, ensuring that the flow of high-pressure air is not hindered, and the straw can enter the feed silo for baling operations, improving the feed efficiency.
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Figure CN223080570U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of straw feed baling, and more specifically, to a rotary drum air separation type straw feed baling machine. Background Art
[0002] Straw feed baling machines are mainly used for baling and forming corn straws, rice straws, millet straws, peanut straws, and Chinese wildrye, etc., which are mainly used as feed for ruminants such as cattle and sheep, can be used as reserve feed in pastoral areas, and at the same time solve the problems of storage and transportation of forage grass.
[0003] A rotary drum type straw feed baling machine disclosed in Chinese Patent Publication No. CN219165192U can be applied to various baling machine working forms such as traction pressing and site pressing. It can be loaded by machinery such as forklifts and excavators, and is suitable for various large round bales, small round bales made of straws, and bulk materials collected by collectors. All can be processed into feed square bales by this equipment, and it can operate all year round, extending the operation cycle, improving production efficiency, and reducing production costs.
[0004] Since there is no separation structure inside the auger structure of the above-mentioned baling machine, the auger only has the ability to convey materials. Since the auger mainly conveys the straw feed after silk rubbing to the inside of the feeding fan, the impurities on the surface of the straw and the liquid generated during the silk rubbing process will be transferred as the straw moves and move to the inside of the feeding fan. Since the feeding fan cannot convey the large particle impurities on the surface of the straw, it will cause the large particle impurities to accumulate inside the feeding fan, hindering the flow of high-pressure air, resulting in insufficient lift of the high-pressure air generated by the feeding fan on the silk-rubbed straw, and the straw cannot enter the inside of the feeding bin through the high-pressure air generated by the feeding fan. How to improve these problems has become an urgent problem for those skilled in the art. Summary of the Utility Model
[0005] To make up for the above deficiencies, the utility model provides a rotary drum air separation type straw feed baling machine, aiming to improve the problem that the feeding structure cannot clean the impurities on the surface of the straw.
[0006] The utility model is implemented as follows:
[0007] The utility model provides a rotary drum air separation type straw feed baling machine, which includes a frame, a baling machine body arranged outside the frame, a feeding bin arranged above the frame, and a silk rubbing machine arranged at the bottom of the feeding bin. A separation component is arranged at the bottom of the silk rubbing machine, and a sorting component is arranged on the outer wall of the separation component.
[0008] The separation component is composed of a screening unit and an installation unit. The screening unit is located at the bottom of the silk rubbing machine, and the installation unit is located on the outer wall of the screening unit.
[0009] Preferably, the screening unit includes a housing, a motor, a perforated plate, and an auger. The housing is fixedly connected to the bottom of the shredding machine. The motor is fixedly connected to the outer wall of the housing. The perforated plate is installed at the bottom of the housing. The auger is arranged inside the housing.
[0010] By adopting the above technical solution, after the shredding machine finishes the shredding process of the straw, it will be conveyed into the interior of the housing. The perforated plate can preliminarily filter the shredded straw.
[0011] Preferably, the outer wall of the perforated plate is slidably connected to the outer wall of the housing. The output end of the motor is connected to the auger. The outer wall of the perforated plate is slidably connected to the outer wall of the housing.
[0012] By adopting the above technical solution, when the motor operates, it can drive the auger to rotate, and the position of the perforated plate can be adjusted by sliding.
[0013] Preferably, the installation unit includes a moving ring, a fixed ring, a connecting ring, and a limiting ring. The moving ring is slidably connected to the outer wall of the housing. The fixed ring is fixedly connected to the outer wall of the housing. The connecting ring is fixedly connected to the outer wall of the perforated plate. The limiting ring is fixedly connected to the outer wall of the housing.
[0014] By adopting the above technical solution, the moving ring can move on the outer wall of the housing. The perforated plate can drive the connecting ring to move. The existence of the limiting ring can limit the moving range of the moving ring.
[0015] Preferably, the moving ring is slidably connected to the perforated plate. Bolts are arranged on the outer wall of the moving ring. Nuts adapted to the bolts are arranged on the outer walls of both the fixed ring and the connecting ring.
[0016] By adopting the above technical solution, the moving ring can be moved to the outer wall of the perforated plate by sliding, and the perforated plate can be fixed by bolts and nuts.
[0017] Preferably, the sorting assembly includes a sorting bin, a discharge port, a conveying pipe, a first ventilation pipe, a second ventilation pipe, a solenoid valve, and an air pump. The sorting bin is fixedly connected to the outer wall of the housing. The discharge port is opened at the bottom of the sorting bin. The conveying pipe is fixedly connected to the top of the sorting bin. The first ventilation pipe is fixedly connected to the outer wall of the sorting bin. The second ventilation pipe is fixedly connected to the end of the first ventilation pipe away from the sorting bin. The solenoid valve is fixedly connected to the end of the second ventilation pipe away from the first ventilation pipe. The air pump is fixedly connected to the input end of the solenoid valve.
[0018] By adopting the above technical solution, large particulate impurities can be discharged through the discharge port. By controlling the operation of the air pump, the high-pressure air produced by the air pump is conveyed to the inside of the sorting bin through the solenoid valve, the second ventilation pipe and the first ventilation pipe, and drives the straw inside the sorting bin to roll.
[0019] Preferably, the sorting bin is communicated with the outer shell, one end of the conveying pipe far away from the sorting bin is communicated with the baler body, the first ventilation pipe is communicated with the air pump through the second ventilation pipe and the solenoid valve, and the air pump is located at the top of the vehicle frame.
[0020] By adopting the above technical solution, the straw inside the outer shell will be conveyed to the inside of the sorting bin under the action of the auger, and the straw can be conveyed to the inside of the baler through the conveying pipe for baling operation.
[0021] The beneficial effects of the present utility model are:
[0022] 1. After the straw is shredded by the shredding machine, it is conveyed to the inside of the outer shell, and the straw is conveyed by the motor and the auger. When the straw moves to the top of the hollow plate, the fine impurities on the surface of the straw and the liquid generated during the shredding process will be discharged through the hollow plate.
[0023] 2. The straw that has completed the preliminary screening is conveyed to the inside of the sorting bin, and by controlling the operation of the air pump, the air pump fills the inside of the sorting bin with high-pressure gas through the first ventilation pipe and the second ventilation pipe, so that the straw inside the sorting bin moves under the action of the high-pressure air. At this time, the large particulate impurities will be separated from the straw under the dual action of the shaking straw and the high-pressure air. The large particulate impurities separated from the straw will be discharged through the discharge port under the influence of their own gravity, avoiding the influence of large particulate impurities on the flow of high-pressure air. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, without creative efforts, other related drawings can also be obtained based on these drawings.
[0025] Figure 1 is a schematic diagram of the overall structure of a rotary drum air separation type straw feed baler provided by an embodiment of the present utility model;
[0026] Figure 2 is a schematic diagram of the separation component structure of a rotary drum air separation type straw feed baler provided by an embodiment of the present utility model;
[0027] Figure 3It is a schematic structural diagram of a sorting component of a rotary drum air separation type straw feed baler provided by an embodiment of the present utility model;
[0028] Figure 4 It is a partial separation schematic diagram of a separation component of a rotary drum air separation type straw feed baler provided by an embodiment of the present utility model.
[0029] In the figure: 1, frame; 2, baler body; 3, feed bin; 4, shredder; 5, separation component; 501, outer shell; 502, motor; 503, perforated plate; 504, auger; 505, moving ring; 506, fixed ring; 507, connecting ring; 508, limiting ring; 6, sorting component; 601, sorting bin; 602, discharge port; 603, conveying pipe; 604, first ventilation pipe; 605, second ventilation pipe; 606, solenoid valve; 607, air pump. Specific embodiments
[0030] In order to make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0031] Refer to Figure 1 、 Figure 2 and Figure 4 , a rotary drum air separation type straw feed baler, including a frame 1 and a baler body 2 arranged outside the frame 1, a feed bin 3 arranged above the frame 1 and a shredder 4 arranged at the bottom of the feed bin 3. A separation component 5 is arranged at the bottom of the shredder 4. The separation component 5 is composed of a screening unit and an installation unit. The screening unit is located at the bottom of the shredder 4, and the installation unit is located on the outer wall of the screening unit.
[0032] Furthermore, the screening unit includes a housing 501, a motor 502, a perforated plate 503, and a screw conveyor 504. The housing 501 is fixedly connected to the bottom of the shredding machine 4. After the shredding machine 4 finishes shredding the straw, it will be conveyed into the interior of the housing 501. The motor 502 is fixedly connected to the outer wall of the housing 501. The perforated plate 503 is installed at the bottom of the housing 501. The perforated plate 503 can preliminarily filter the shredded straw. The outer wall of the perforated plate 503 is slidably connected to the outer wall of the housing 501. The position of the perforated plate 503 can be adjusted by sliding. The screw conveyor 504 is arranged inside the housing 501. The output end of the motor 502 is connected to the screw conveyor 504. The outer wall of the perforated plate 503 is slidably connected to the outer wall of the housing 501. When the motor 502 operates, it can drive the screw conveyor 504 to rotate.
[0033] The installation unit includes a moving ring 505, a fixed ring 506, a connecting ring 507, and a limiting ring 508. The moving ring 505 is slidably connected to the outer wall of the housing 501. The moving ring 505 can move on the outer wall of the housing 501. The moving ring 505 is slidably connected to the perforated plate 503. Bolts are arranged on the outer wall of the moving ring 505. The fixed ring 506 is fixedly connected to the outer wall of the housing 501. The connecting ring 507 is fixedly connected to the outer wall of the perforated plate 503. The perforated plate 503 can drive the connecting ring 507 to move. Nuts adapted to the bolts are arranged on the outer walls of both the fixed ring 506 and the connecting ring 507. The moving ring 505 can be moved to the outer wall of the perforated plate 503 by sliding, and the perforated plate 503 can be fixed by the bolts and nuts. The limiting ring 508 is fixedly connected to the outer wall of the housing 501. The presence of the limiting ring 508 can limit the moving range of the moving ring 505.
[0034] After the shredding machine 4 finishes shredding the straw, it is conveyed into the interior of the housing 501, and the straw is conveyed by the motor 502 and the screw conveyor 504. When the straw moves to the top of the perforated plate 503, the fine impurities on the surface of the straw and the liquid generated during the shredding process will be discharged through the perforated plate 503. At the same time, by setting the moving ring 505, the fixed ring 506, and the connecting ring 507 and adjusting the position of the perforated plate 503, the moving ring 505 can be moved to the outer wall of the perforated plate 503 by sliding, so that the moving ring 505 supports the perforated plate 503. By passing a bolt through the moving ring 505 and connecting it to the nuts arranged on the outer walls of the fixed ring 506 and the connecting ring 507, the fixed connection between the moving ring 505, the fixed ring 506, and the connecting ring 507 is completed, thus completing the installation of the perforated plate 503, and the operation is simple and convenient.
[0035] Refer to Figure 1 and Figure 3, Further; a sorting component 6 is provided on the outer wall of the separation component 5. The sorting component 6 includes a sorting bin 601, a discharge port 602, a conveying pipe 603, a first ventilation pipe 604, a second ventilation pipe 605, a solenoid valve 606 and an air pump 607. The sorting bin 601 is fixedly connected to the outer wall of the housing 501, and the sorting bin 601 communicates with the housing 501. The straw inside the housing 501 will be conveyed into the sorting bin 601 under the action of the auger 504. The discharge port 602 is opened at the bottom of the sorting bin 601, and large particle impurities can be discharged through the discharge port 602. The conveying pipe 603 is fixedly connected to the top of the sorting bin 601, and the end of the conveying pipe 603 away from the sorting bin 601 communicates with the baler body 2. The straw can be conveyed into the baler through the conveying pipe 603 for baling operation. The first ventilation pipe 604 is fixedly connected to the outer wall of the sorting bin 601, the second ventilation pipe 605 is fixedly connected to the end of the first ventilation pipe 604 away from the sorting bin 601, the solenoid valve 606 is fixedly connected to the end of the second ventilation pipe 605 away from the first ventilation pipe 604, the air pump 607 is fixedly connected to the input end of the solenoid valve 606, the air pump 607 is located on the top of the vehicle frame 1, and the first ventilation pipe 604 communicates with the air pump 607 through the second ventilation pipe 605 and the solenoid valve 606. By controlling the operation of the air pump 607, the high-pressure air generated by the air pump 607 is conveyed into the sorting bin 601 through the solenoid valve 606, the second ventilation pipe 605 and the first ventilation pipe 604, and drives the straw inside the sorting bin 601 to roll.
[0036] The straw that has completed preliminary screening is conveyed into the sorting bin 601. By controlling the operation of the air pump 607, the air pump 607 fills the inside of the sorting bin 601 with high-pressure gas through the first ventilation pipe 604 and the second ventilation pipe 605, so that the straw inside the sorting bin 601 moves under the action of the high-pressure air. At this time, the large particle impurities will be separated from the straw under the dual action of the shaking straw and the high-pressure air. The large particle impurities separated from the straw will be discharged through the discharge port 602 under the influence of their own gravity, avoiding the influence of the large particle impurities on the flow of the high-pressure air.
[0037] The working principle of this rotary air separation type straw feed baler: The straw that needs to be shredded is put into the interior of the shredder 4 through the feed bin 3, and the straw is shredded by the shredder 4 and then conveyed to the interior of the outer shell 501. Control the operation of the motor 502, so that the motor 502 drives the auger 504 to operate, thereby pushing the shredded straw. When the straw passes through the perforated plate 503, the fine impurities on the surface of the straw and the liquid generated during the shredding process will be discharged through the perforated plate 503. The straw that has completed the preliminary filtration will, under the action of the auger 504, be conveyed to the interior of the sorting bin 601. By controlling the operation of the air pump 607, the air pump 607 conveys compressed air to the interior of the sorting bin 601 through the first air pipe 604 and the second air pipe 605, so that the high-pressure air drives the straw inside the sorting bin 601 to roll. The large-particle impurities on the surface of the straw will, under the dual action of the rolling straw and the high-pressure air, be separated from the straw and discharged through the discharge port 602 under the influence of its own gravity. The straw inside the sorting bin 601 will, under the action of the high-pressure air, be conveyed to the interior of the baler through the conveying pipe 603 for baling operation.
[0038] The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A rotary drum air separation type straw feed baler, comprising a vehicle frame (1), a baler body (2) arranged outside the vehicle frame (1), a feed bin (3) arranged above the vehicle frame (1), and a wire drawing machine (4) arranged at the bottom of the feed bin (3), characterized in that: A separation component (5) is provided at the bottom of the shredding machine (4), and a sorting component (6) is provided on the outer wall of the separation component (5). The separation component (5) is composed of a screening unit and a mounting unit. The screening unit is located at the bottom of the shredding machine (4), and the mounting unit is located on the outer wall of the screening unit. The screening unit includes a housing (501), a motor (502), a perforated plate (503), and an auger (504). The housing (501) is fixedly connected to the bottom of the shredding machine (4), the motor (502) is fixedly connected to the outer wall of the housing (501), the perforated plate (503) is installed at the bottom of the housing (501), and the auger (504) is arranged inside the housing (501).
2. The straw feed baler of the rotary drum air separation type according to claim 1, characterized in that: The outer wall of the perforated plate (503) is slidably connected to the outer wall of the housing (501), the output end of the motor (502) is connected to the auger (504), and the outer wall of the perforated plate (503) is slidably connected to the outer wall of the housing (501).
3. The straw feed baler with rotary drum air separation according to claim 1, characterized in that: The mounting unit includes a moving ring (505), a fixed ring (506), a connecting ring (507), and a limiting ring (508). The moving ring (505) is slidably connected to the outer wall of the housing (501), the fixed ring (506) is fixedly connected to the outer wall of the housing (501), the connecting ring (507) is fixedly connected to the outer wall of the perforated plate (503), and the limiting ring (508) is fixedly connected to the outer wall of the housing (501).
4. The rotary drum air separation type straw feed baler according to claim 3, wherein: The moving ring (505) is slidably connected to the perforated plate (503), bolts are provided on the outer wall of the moving ring (505), and nuts adapted to the bolts are provided on the outer walls of both the fixed ring (506) and the connecting ring (507).
5. A rotary drum air separation type straw feed baler according to claim 1, characterized in that: The sorting component (6) includes a sorting bin (601), a discharge port (602), a conveying pipe (603), a first ventilation pipe (604), a second ventilation pipe (605), a solenoid valve (606), and an air pump (607). The sorting bin (601) is fixedly connected to the outer wall of the housing (501), the discharge port (602) is opened at the bottom of the sorting bin (601), the conveying pipe (603) is fixedly connected to the top of the sorting bin (601), the first ventilation pipe (604) is fixedly connected to the outer wall of the sorting bin (601), the second ventilation pipe (605) is fixedly connected to the end of the first ventilation pipe (604) far from the sorting bin (601), the solenoid valve (606) is fixedly connected to the end of the second ventilation pipe (605) far from the first ventilation pipe (604), and the air pump (607) is fixedly connected to the input end of the solenoid valve (606).
6. The rotary drum air separation type straw feed baler according to claim 5, characterized in that: The sorting bin (601) communicates with the housing (501), and the end of the conveying pipe (603) far from the sorting bin (601) communicates with the baling machine body (2).
7. A rotary drum air separation type straw feed baler according to claim 5, characterized in that: The first ventilation pipe (604) communicates with the air pump (607) through the second ventilation pipe (605) and the solenoid valve (606), and the air pump (607) is located on the top of the vehicle frame (1).
Citation Information
Patent Citations
Rotary drum type straw feed bundling machine
CN219165192U