Mushroom bag tampon inserting device

By designing a bacterial tampon insertion device, the cylinder drive pin is used to achieve a synchronous insertion of a multi-block package. Combined with the limit of the guide tube, the problems of intricate and contaminated plugs are solved, and efficiency and safety are improved.

CN223080682UActive Publication Date: 2025-07-11DALIAN FUHESEN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421742094.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-11
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing tampon plug insertion machines have poor coordination, poor plugging and inaccurate positioning, resulting in damage to bacterial packs, micropores, and leakage, and low manual operation efficiency and easy to contaminate.

Method used

A tampon plug device is designed, using the first drive cylinder and the second drive cylinder to drive the pin, the pin guide tube and the sealing head are used to achieve the tampon plug at the same time, the pin can be fully disinfected, and the guide tube ensures that the plug cotton is tight.

Benefits of technology

Improve the working efficiency of inserting tampons, reduce the risk of pollution, ensure that the plugging cotton is tight, and avoid damage and contamination of bacteria bags.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223080682U_ABST
    Figure CN223080682U_ABST
Patent Text Reader

Abstract

A fungus bag tampon inserting device is characterized in that a first driving cylinder is mounted in the middle of a first driving cylinder supporting plate and connected with a driving plate below, a second driving cylinder is mounted on the driving plate, and an inserting needle guide pipe is mounted on the driving plate and located on the lower side of the second driving cylinder; the contact pin is installed in the contact pin guide tube, and the upper end of the contact pin is connected with the output end of the second driving cylinder. According to the device for inserting the tampons into the fungus bags, the number of the second driving cylinders and the number of the inserting needles are set according to the number of the fungus bags, the tampons can be inserted into the multiple fungus bags at the same time at a time, and work efficiency is high; the contact pin can be comprehensively disinfected, and compared with manual tampon adding, pollution is greatly reduced; the insertion needle guide pipe and the end socket play a role in limiting the cotton plug, so that the cotton plug cannot move along with the insertion needle and is not left in the fungus bag.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of edible mushroom spawn bag production. Background Art

[0002] During the inoculation process of edible mushroom spawn bags, it is necessary to plug cotton plugs into the inoculated spawn bags to prevent contamination. The traditional method is to manually plug the cotton plugs. The manual efficiency is low, and only one spawn bag can be operated at a time. Moreover, the hands are often not disinfected cleanly, and the pollution rate is high during operation, which easily causes contamination of the spawn bags.

[0003] To solve the above problems existing in the traditional manual cotton plug insertion, cotton plug inserters have emerged. The existing cotton plug inserters have poor coordination, the cotton plugging is not tight, and the positioning is not accurate, thus causing contamination due to spawn bag breakage, micropores, and missed plugging. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a spawn bag cotton plug inserting device for solving the problems of low operation efficiency and easy contamination in the manual cotton plug adding operation described in the background art.

[0005] The technical solution adopted by the utility model to achieve the above purpose is: a spawn bag cotton plug inserting device. The first driving cylinder 71 is installed in the middle of the first driving cylinder support plate 74. The first driving cylinder 71 is connected to the driving plate 73 below. A second driving cylinder 76 is installed on the driving plate 73. An inserting needle guiding tube 77 is installed on the driving plate 73 below the second driving cylinder 76. An inserting needle 78 is installed in the inserting needle guiding tube 77 and the upper end of the inserting needle 78 is connected to the output end of the second driving cylinder 76.

[0006] The four corners of the first driving cylinder support plate 74 are respectively fixed to the upper ends of four guiding rods 75. The driving plate 73 is slidably installed on the guiding rods 75.

[0007] The upper end of the inserting needle guiding tube 77 is threadedly connected to the driving plate 73. The lower end of the inserting needle guiding tube 77 is provided with a sealing head 79. The sealing head 79 is threadedly connected to the inserting needle guiding tube 77. A central hole 710 for the inserting needle 78 to enter and exit is provided at the center of the bottom of the sealing head 79. A guiding plate 711 is installed on the inserting needle 78 at the position of the sealing head 79.

[0008] The length of the conical inserting head at the lower end of the inserting needle 78 is greater than the height of the cotton plug 100.

[0009] The first driving cylinder 71 is connected to the driving plate 73 through a driving rod 72.

[0010] The cotton plug inserting device for the mushroom spawn bag of the present utility model sets the number of the second driving cylinders and the inserting needles according to the number of mushroom spawn bags, and can insert cotton plugs into multiple mushroom spawn bags simultaneously at one time, with high working efficiency; the inserting needles can be comprehensively disinfected, and compared with manual operation of adding cotton plugs, the pollution is greatly reduced; the inserting needle guide tube and the sealing head play a role in limiting the cotton plug, so that the cotton plug will not stay in the mushroom spawn bag along with the movement of the inserting needle, and the cotton plugging is tight. Brief Description of the Drawings

[0011] Figure 1 is the structural diagram of the cotton plug inserting device for the mushroom spawn bag of the present utility model.

[0012] Figure 2 is the side view structural diagram of the cotton plug inserting device for the mushroom spawn bag of the present utility model.

[0013] Figure 3 is the overall structure sectional view of a cotton plug inserting device for the mushroom spawn bag of the present utility model.

[0014] Figure 4 is the first schematic diagram of the cotton plug inserting process of a cotton plug inserting device for the mushroom spawn bag of the present utility model.

[0015] Figure 5 is the second schematic diagram of the cotton plug inserting process of a cotton plug inserting device for the mushroom spawn bag of the present utility model.

[0016] Figure 6 is the third schematic diagram of the cotton plug inserting process of a cotton plug inserting device for the mushroom spawn bag of the present utility model.

[0017] Figure 7 is the fourth schematic diagram of the cotton plug inserting process of a cotton plug inserting device for the mushroom spawn bag of the present utility model.

[0018] Figure 8 is the assembly drawing of a cotton plug inserting device for the mushroom spawn bag of the present utility model on the cotton plug machine.

[0019] In the figures: 71, the first driving cylinder; 72, the driving rod; 73, the driving plate; 74, the support plate of the first driving cylinder; 75, the guiding rod; 76, the second driving cylinder; 77, the inserting needle guide tube; 78, the inserting needle; 79, the sealing head; 710, the central hole; 711, the guiding plate; 2, the cotton plug jitter conveying device; 3, the cotton plug conveying device; 31, the mounting plate of the cotton plug conveying assembly; 7, the cotton plug inserting device for the mushroom spawn bag; 100, the cotton plug; 200, the mushroom spawn bag; 300, the mushroom spawn bag basket. Detailed Embodiments

[0020] The structure of the cotton plug inserting device for the mushroom spawn bag of the present utility model is as Figures 1-3As shown in the figure, the four corners of the first driving cylinder support plate 74 are respectively fixed to the upper ends of four guide rods 75. The lower ends of the four guide rods 75 are installed on the cotton plug conveying component mounting plate 31. The first driving cylinder 71 is installed in the middle of the first driving cylinder support plate 74. The first driving cylinder 71 is connected to the driving plate 73 below through the driving rod 72. The driving plate 73 is slidably installed on the guide rods 75. The corresponding number of second driving cylinders 76 is installed on the driving plate 73 according to the number of the inserting needles 78. The inserting needle guide tubes 77 are installed on the driving plate 73 below the second driving cylinders 76. The upper ends of the inserting needle guide tubes 77 are threadedly connected to the driving plate 73. The inserting needles 78 are installed in the inserting needle guide tubes 77 and the upper ends of the inserting needles 78 are connected to the output ends of the second driving cylinders 76. The lower ends of the inserting needle guide tubes 77 are provided with sealing heads 79. The sealing heads 79 are threadedly connected to the inserting needle guide tubes 77. The center of the bottom of the sealing head 79 is provided with a central hole 710 for the inserting needles 78 to enter and exit. The guiding plates 711 are installed on the inserting needles 78 at the positions of the sealing heads 79. The length of the conical inserting needle heads at the lower ends of the inserting needles 78 is greater than the height of the cotton plugs 100.

[0021] A plurality of second driving cylinders 76 are arranged on the driving plate 73 and driven by the first driving cylinder 71 to move. The inserting needles 78 are arranged in the inserting needle guide tubes 77 and driven by the second driving cylinders 76 to move, so that the inserting needles 78 can be extended or retracted. For the cotton plug inserting device of the fungus bag of the present utility model, the number of the second driving cylinders 76 and the inserting needles 78 is set according to the number of the fungus bags. The cotton plugs can be inserted into a plurality of fungus bags at one time, and the working efficiency is high. In this embodiment, 12 second driving cylinders 76 are provided, and 12 corresponding inserting needles are provided, which exactly correspond to the number of the fungus bags 200 contained in a standard fungus basket 300. The corresponding number of the second driving cylinders 76 and the inserting needles 78 can also be set according to the specifications of the fungus bag basket 300 and the number of the fungus bags 200. And the inserting needles can be fully disinfected, which greatly reduces the pollution compared with the manual operation of adding cotton plugs.

[0022] The first driving cylinder support plate 74 is arranged at the upper ends of a plurality of guide rods 75. The first driving cylinder 71 is arranged on the first driving cylinder support plate 74. The driving plate 73 is movably arranged on the guide rods 75. In this embodiment, the first driving cylinder support plate 74 is a square plate, and the four guide rods 75 are arranged at the four corners of the square plate, which can form a stable support for the first driving cylinder 71. The first driving cylinder is arranged on the first driving cylinder support plate 74. The driving rod 72 is arranged at the output end of the first driving cylinder. The driving plate 73 is arranged on the guide rods 75 and connected to the driving rod 72. The second driving cylinders 76 are on the driving plate 73. When operating, the first driving cylinder 71 drives the driving rod 72 to make a reciprocating linear movement, drives the second driving cylinders 76 to move on the guide rods 75 through the driving plate 73. The guide rods 75 can ensure the stable movement of the driving plate 73 and the second driving cylinders 76, and then accurately position the cotton plug inserting needles.

[0023] The second driving cylinder 76 is arranged on the driving plate 73. The pin guiding tube 77 is arranged on the lower surface of the driving plate 73. The pin 78 is arranged at the output end of the second driving cylinder 76 and is located inside the pin guiding tube 77, and can extend or retract relative to the pin guiding tube 77. The pin guiding tube 77 can play the following roles: First, after the pin 78 performs the operation of inserting the cotton plug, when the pin 78 retracts into the pin guiding tube 77, there will be a squeezing friction force between the pin 78 and the cotton plug 100, and the cotton plug 100 will move upward with the pin 78. At this time, the end of the guiding tube 77 will abut against the cotton plug, so that the cotton plug will no longer move and remain in the fungus bag 200. The guiding tube 77 plays a role in limiting the cotton plug 100. Second, the inner wall of the pin guiding tube 77 will guide and limit the pin 78, so that the position is accurate when inserting the cotton plug and it is not easy to deflect. Third, when the device is not working usually, the pin 78 retracts into the pin guiding tube 77, so that the pin 78 is not interfered by dust and humid water vapor in the air and does not rust, prolonging the service life and maintenance and replacement time of the pin. The pin guiding tube 77 further includes a head 79. The head 79 is screwed to the end of the pin guiding tube 77. A central hole 710 is opened on the head 79. The pin 78 can pass through the central hole 710. When the pin 78 performs the operation of inserting the cotton plug, the cotton plug 100 will move upward with the pin 78, and the head 79 will abut against the cotton plug 100, so that the cotton plug 100 will no longer move and remain in the fungus bag 200. The guiding tube 77 plays a role in limiting the cotton plug 100. The length of the pin 78 is greater than the height of the cotton plug 100, and each time the pin operation is performed, it is ensured that the cotton plug 100 is inserted into the fungus bag 200. The guiding plate 711 is used to guide and limit the pin 78.

[0024] As Figures 4-8 shown, the fungus bag cotton plug inserting device 7 is installed on the cotton plug conveying component mounting plate 31 of the cotton plug conveying device 3. The fungus bag basket 300 is conveyed to the fungus bag operation section 52 below the cotton plug conveying device 3 through the fungus basket conveying device. A jack corresponding to the pin guiding tube 77 is provided on the cotton plug conveying component mounting plate 31. The cotton plug conveying device 3 is responsible for conveying the cotton plug 100 to the jack below the pin 78. When the fungus bag basket 300 is transported to the position directly below the fungus bag cotton plug inserting device 7 and positioned, the cotton plugs 100 corresponding to the number of fungus bags are located directly above the fungus bag 200. At this time, the pin 78 extends under the drive of the second driving cylinder 76, and the first driving cylinder 71 drives the first driving cylinder support plate 74 to descend, driving the pin 78 to pass through the jack to insert the cotton plug 100 into the opening of the fungus bag 200. Subsequently, the pin 78 retracts, and the cotton plug 100 is separated from the pin 78 under the action of the head 79.

Claims

1. A cotton plug inserting device for a mushroom bag, characterized in that: The first driving cylinder (71) is installed in the middle of the first driving cylinder support plate (74). The first driving cylinder (71) is connected to the driving plate (73) below. The second driving cylinder (76) is installed on the driving plate (73). The pin guiding tube (77) is installed on the driving plate (73) below the second driving cylinder (76). The pin (78) is installed in the pin guiding tube (77), and the upper end of the pin (78) is connected to the output end of the second driving cylinder (76).

2. The plug inserting device for mushroom spawn bags according to claim 1, wherein: The four corners of the first driving cylinder support plate (74) are respectively fixed to the upper ends of the four guiding rods (75). The driving plate (73) is slidably installed on the guiding rods (75).

3. The plug inserting device for mushroom bags according to claim 1, wherein: The upper end of the pin guiding tube (77) is threadedly connected to the driving plate (73). The lower end of the pin guiding tube (77) is provided with a sealing head (79). The sealing head (79) is threadedly connected to the pin guiding tube (77). A central hole (710) for the pin (78) to enter and exit is provided at the center of the bottom of the sealing head (79). A guiding plate (711) is installed on the pin (78) at the position of the sealing head (79).

4. The plug inserting device for fungus bags according to claim 1, characterized in that: The length of the conical pin head at the lower end of the pin (78) is greater than the height of the cotton plug (100).

5. A cotton plug inserting device for a mushroom bag, characterized in that: The first driving cylinder (71) is connected to the driving plate (73) through a driving rod (72).