Spraying equipment for automobile parts
By introducing pneumatic impurity removal components into the spraying equipment, the problem of impurity cleaning before spraying is solved, and higher spray quality is achieved.
Patent Information
- Application Number
- CN202421638636.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-11
AI Technical Summary
Existing automotive parts spraying equipment cannot effectively clean surface impurities before spraying, resulting in poor spraying quality.
A spraying device including a spraying robot arm, a spray gun, a loading conveying assembly and an air-pressure decompression assembly is designed to clean the surface of the automobile part through an exhaust decompression pipe and a decompression nozzle on the air-pressure decompression assembly.
Effectively clean impurities before spraying, improving the quality of spraying.
Smart Images

Figure CN223083082U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile part spraying equipment, and particularly relates to a spraying equipment for automobile parts. Background Art
[0002] Automobile part spraying equipment is a kind of equipment used for spraying and processing automobile parts. By spraying paint or protective coating on automobile parts, the aesthetics, corrosion resistance and other properties of automobiles are improved, which is an important step in the production process of automobile parts.
[0003] Automobile part spraying equipment can be divided into: manual spraying equipment, semi-automatic spraying equipment and fully automatic spraying equipment according to different automation levels. Among them, the spraying robot, as a kind of fully automatic spraying equipment, is applied in the production and processing field of automobile parts, and has the advantages of high spraying efficiency, high spraying freedom and high spraying accuracy. During the use of the spraying robot, a conveying assembly line is usually required to automatically convey automobile parts through the conveying assembly line, and the spraying robot sprays and processes the automobile parts conveyed on the conveying assembly line.
[0004] Most of the existing automobile part spraying equipment does not have the function of cleaning automobile parts, and cannot clean impurities such as dust and metal debris adhered to the surface during the conveying process of automobile parts before spraying, so that the impurities will still adhere to the surface of automobile parts during spraying. When impurities adhere to the surface of automobile parts, the paint or protective coating cannot shield and protect the positions where the impurities adhere, resulting in poor quality of the spraying and processing of automobile parts by the automobile part spraying equipment. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a spraying equipment for automobile parts, which can solve the technical problems in the existing technology.
[0006] To achieve the above purpose, a specific embodiment of the utility model provides a spraying equipment for automobile parts, including: a spraying robotic arm, a spray gun, a loading and conveying assembly, and a pneumatic impurity removal assembly.
[0007] One end of the spraying robotic arm is fixedly assembled with a spray gun.
[0008] The loading and conveying assembly is fixedly assembled below the spray gun. The loading and conveying assembly includes a conveyor belt, the conveyor belt is fixedly assembled below the spray gun, a plurality of groups of evenly distributed supporting bases are fixedly assembled on the outer side of the conveyor belt, a clamping fixture loading plate is rotatably connected to one side of each group of supporting bases away from the conveyor belt, and a rotary motor is fixedly assembled in each group of supporting bases, and the output shaft of the rotary motor is in transmission connection with the clamping fixture loading plate.
[0009] The pneumatic impurity removal assembly is fixedly assembled above the conveyor belt. The pneumatic impurity removal assembly includes an assembly rod, the assembly rod is fixedly assembled above the conveyor belt, a threaded slider is fixedly assembled on one side of the assembly rod, a lifting lead screw is in threaded connection with the threaded slider, and a pair of exhaust impurity removal pipes are slidably assembled on the side of the assembly rod away from the threaded slider. A impurity removal nozzle is fixedly connected to each side of the pair of exhaust impurity removal pipes that are close to each other.
[0010] In one or more embodiments of the present invention, a pair of driving rollers are assembled inside the conveyor belt. The pair of driving rollers play a role in tensioning, limiting and movement control of the conveyor belt. A plurality of evenly distributed auxiliary support rollers are arranged between the pair of driving rollers. The conveyor belt is supported and limited by the plurality of auxiliary support rollers, improving the stability of the conveyor belt for assembling and limiting the supporting base.
[0011] In one or more embodiments of the present invention, a conveyor frame is fixedly assembled on the outer side of the conveyor belt, and both the driving roller and the auxiliary support roller are rotatably connected to the conveyor frame. The conveyor frame is used for assembling and limiting the driving roller and the auxiliary support roller.
[0012] In one or more embodiments of the present invention, a lead screw fixing frame is rotatably assembled on the outer side of the lifting lead screw, and the lead screw fixing frame is fixedly assembled above the conveyor frame. The lead screw fixing frame plays a role in assembling and limiting the lifting lead screw.
[0013] In one or more embodiments of the present invention, a servo motor is fixedly assembled on the lead screw fixing frame, and the output shaft of the servo motor is in transmission connection with the lifting lead screw. The servo motor plays a role in providing power. By controlling the operation of the servo motor, the lifting lead screw is rotationally driven, so as to facilitate the lifting and movement control of the threaded slider.
[0014] In one or more embodiments of the present invention, sliding avoidance grooves are formed on both sides of the assembly rod, and the sliding avoidance grooves are matched with the exhaust impurity removal pipes. It is convenient to assemble and limit the exhaust impurity removal pipes through the sliding avoidance grooves. At the same time, the distance between the pair of exhaust impurity removal pipes can be adjusted by moving the exhaust impurity removal pipes in the sliding avoidance grooves.
[0015] In one or more embodiments of the present invention, external threads are formed at one end of the exhaust impurity removal pipe located in the sliding avoidance groove. It is convenient to lock and fix the exhaust impurity removal pipe by the mutual cooperation of the internal and external threads of the locking threaded block.
[0016] In one or more embodiments of the present utility model, a locking threaded block is threadedly connected to one end of the exhaust and impurity removal pipe located outside the sliding avoidance groove. The exhaust and impurity removal pipe is locked and fixed by the locking threaded block. A conveying air pipe is connected between a pair of the exhaust and impurity removal pipes. The conveying air pipe serves to connect the intake air pipe and the exhaust and impurity removal pipe, facilitating the conveyance of compressed gas into the exhaust and impurity removal pipe.
[0017] In one or more embodiments of the present utility model, a guiding air pipe is connected to the lower side of the conveying air pipe. The auxiliary impurity removal nozzle serves to connect the conveying air pipe and a plurality of groups of auxiliary impurity removal nozzles. A plurality of groups of auxiliary impurity removal nozzles are fixedly connected to one side of the guiding air pipe located below the conveyor belt, and the auxiliary impurity removal nozzles are arranged in cooperation with the fixture loading plate. It is convenient to clean the surface of the fixture loading plate by spraying compressed gas onto the fixture loading plate through the plurality of groups of auxiliary impurity removal nozzles.
[0018] In one or more embodiments of the present utility model, an intake air pipe is connected to one side of the conveying air pipe away from the lead screw fixing frame. It is convenient to convey compressed gas into the conveying air pipe and the guiding air pipe through the intake air pipe.
[0019] Compared with the prior art, a spraying device for automotive parts disclosed by the present utility model can clean impurities on automotive parts before spraying, reducing the situation of impurity adhesion during the spraying of automotive parts and improving the spraying effect of automotive parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0021] Figure 1 It is a three-dimensional view of a spraying device for automotive parts in an embodiment of the present utility model;
[0022] Figure 2 It is another three-dimensional view of a spraying device for automotive parts in an embodiment of the present utility model;
[0023] Figure 3 It is Figure 2 a schematic structural view of part A in
[0024] Figure 4 It is a partial structural cross-sectional view of a spraying device for automotive parts in an embodiment of the present utility model;
[0025] Figure 5 It isFigure 4 Schematic diagram of the structure at position B in the middle
[0026] Description of main reference numerals:
[0027] 1 - Spraying robot arm, 2 - Spray gun, 3 - Loading and conveying assembly, 301 - Conveyor belt, 302 - Support base, 303 - Fixture loading plate, 304 - Rotating motor, 305 - Driving roller, 306 - Auxiliary support roller, 307 - Conveyor frame, 308 - Conveyor motor, 4 - Pneumatic impurity removal assembly, 401 - Assembly rod, 402 - Threaded slider, 403 - Lifting screw rod, 404 - Exhaust impurity removal pipe, 405 - Impurity removal nozzle, 406 - Screw rod fixing frame, 407 - Servo motor, 408 - Locking threaded block, 409 - Conveying air pipe, 410 - Guiding air pipe, 411 - Auxiliary impurity removal nozzle, 412 - Air inlet pipe Specific implementation manners
[0028] In order to enable those skilled in the art to better understand the technical solutions in the present utility model, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0029] As Figures 1 to 5 shown, a spraying device for automobile parts in an embodiment of the present utility model includes: a spraying robot arm 1, a spray gun 2, a loading and conveying assembly 3, and a pneumatic impurity removal assembly 4.
[0030] As Figure 4 shown, one end of the spraying robot arm 1 is fixedly assembled with a spray gun 2. The automobile parts are spray - processed by spraying paint or coating through the spray gun 2.
[0031] As Figures 1 to 4 shown, the loading and conveying assembly 3 is fixedly assembled below the spray gun 2. The loading and conveying assembly 3 includes a conveyor belt 301, and the conveyor belt 301 is fixedly assembled below the spray gun 2. The multiple support bases 302 are assembled, fixed, and moved and controlled through the conveyor belt 301. Thus, it is convenient to perform cyclic movement control on the multiple support bases 302 through the movement of the conveyor belt 301.
[0032] As Figures 2 to 4 shown, a pair of driving rollers 305 are assembled inside the conveyor belt 301. The pair of driving rollers 305 play a role in tensioning, limiting, and moving control of the conveyor belt 301.
[0033] As Figures 2 to 4As shown, multiple groups of evenly distributed auxiliary support rollers 306 are arranged between a pair of driving rollers 305. The conveyor belt 301 is supported and limited by multiple groups of auxiliary support rollers 306, improving the stability of the conveyor belt 301 for assembling and limiting the support base 302.
[0034] As Figures 1 to 4 shown, a conveyor frame 307 is fixedly assembled on the outer side of the conveyor belt 301, and both the driving roller 305 and the auxiliary support roller 306 are rotatably connected to the conveyor frame 307. The conveyor frame 307 assembles and limits the driving roller 305 and the auxiliary support roller 306.
[0035] As Figures 1 to 2 shown, a conveyor motor 308 is fixedly assembled on one side of the conveyor frame 307, and the output shaft of the conveyor motor 308 is in transmission connection with the driving roller 305. By controlling the operation of the conveyor motor 308, the driving roller 305 is rotationally driven, thus facilitating the driving control of the conveyor belt 301.
[0036] As Figures 4 to 5 shown, multiple groups of evenly distributed support bases 302 are fixedly assembled on the outer side of the conveyor belt 301. The support base 302 plays a role in assembling and limiting the fixture loading plate 303.
[0037] As Figures 4 to 5 shown, multiple groups of support bases 302 are rotatably connected with a fixture loading plate 303 on the side away from the conveyor belt 301. It is convenient to assemble and fix the automotive part fixture through the fixture loading plate 303.
[0038] As Figures 4 to 5 shown, multiple groups of support bases 302 are fixedly assembled with a rotary motor 304 inside, and the output shaft of the rotary motor 304 is in transmission connection with the fixture loading plate 303. By controlling the operation of the rotary motor 304, the fixture loading plate 303 is rotationally driven, thus facilitating the multi-angle cleaning of automotive parts by the impurity removal nozzle 405 by controlling the rotation of the fixture loading plate 303.
[0039] As Figures 2 to 5 shown, the pneumatic impurity removal assembly 4 is fixedly assembled above the conveyor belt 301. The pneumatic impurity removal assembly 4 includes an assembly rod 401, and the assembly rod 401 is fixedly assembled above the conveyor belt 301. The assembly rod 401 plays a role in assembling and limiting the exhaust impurity removal pipe 404.
[0040] As Figures 2 to 5 shown, a threaded slider 402 is fixedly assembled on one side of the assembly rod 401. The threaded slider 402 supports and fixes the assembly rod 401. At the same time, it is convenient to control the lifting of the assembly rod 401 by controlling the lifting movement of the threaded slider 402.
[0041] AsFigure 4 As shown, a lifting lead screw 403 is internally threaded and connected to a threaded slider 402. The lifting lead screw 403 plays a role in supporting and limiting the threaded slider 402 and controlling its lifting.
[0042] As Figures 2 to 3 shown, a lead screw fixing bracket 406 is rotatably assembled on the outer side of the lifting lead screw 403, and the lead screw fixing bracket 406 is fixedly assembled above the conveyor frame 307. The lead screw fixing bracket 406 plays a role in assembling and limiting the lifting lead screw 403.
[0043] As Figures 2 to 3 shown, a servo motor 407 is fixedly assembled on the lead screw fixing bracket 406, and the output shaft of the servo motor 407 is in transmission connection with the lifting lead screw 403. The servo motor 407 plays a role in providing power. By controlling the operation of the servo motor 407, the lifting lead screw 403 is rotationally driven, so as to facilitate the lifting and movement control of the threaded slider 402.
[0044] As Figures 2 to 3 shown, a pair of exhaust and impurity removal pipes 404 are slidably assembled on the side of the assembly rod 401 away from the threaded slider 402. The exhaust and impurity removal pipes 404 play a role in assembling and fixing a plurality of impurity removal nozzles 405 and conducting gas. A plurality of impurity removal nozzles 405 are fixedly connected to the side of the pair of exhaust and impurity removal pipes 404 close to each other. It is convenient to clean the automotive parts assembled on the fixture loading plate 303 by spraying compressed gas through the plurality of impurity removal nozzles 405.
[0045] Specifically, sliding avoidance grooves are formed on both sides of the assembly rod 401, and the sliding avoidance grooves are matched with the exhaust and impurity removal pipes 404. It is convenient to limit the assembly of the exhaust and impurity removal pipes 404 through the sliding avoidance grooves. At the same time, the distance between the pair of exhaust and impurity removal pipes 404 can be adjusted by moving the exhaust and impurity removal pipes 404 in the sliding avoidance grooves.
[0046] Preferably, external threads are formed at one end of the exhaust and impurity removal pipe 404 located in the sliding avoidance groove. It is convenient to lock and fix the exhaust and impurity removal pipe 404 by the mutual cooperation of the internal and external threads of the locking thread block 408.
[0047] As Figures 2 to 3 shown, a locking thread block 408 is threadedly connected to one end of the exhaust and impurity removal pipe 404 located outside the sliding avoidance groove. The exhaust and impurity removal pipe 404 is locked and fixed by the locking thread block 408.
[0048] As Figures 2 to 3 shown, a conveying air pipe 409 is connected between the pair of exhaust and impurity removal pipes 404. The conveying air pipe 409 plays a role in connecting the inlet air pipe 412 and the exhaust and impurity removal pipes 404, and is convenient for conveying compressed gas into the exhaust and impurity removal pipes 404.
[0049] AsFigures 2 to 5 As shown, a guiding air pipe 410 is connected to the lower part of the conveying air pipe 409. The auxiliary impurity removal nozzle 411 serves to connect the conveying air pipe 409 with multiple groups of auxiliary impurity removal nozzles 411.
[0050] As Figures 2 to 5 shown, on one side of the guiding air pipe 410 located below the conveyor belt 301, multiple groups of auxiliary impurity removal nozzles 411 are fixedly connected. The auxiliary impurity removal nozzles 411 are arranged in cooperation with the fixture loading plate 303. It is convenient to clean the surface of the fixture loading plate 303 by spraying compressed gas from multiple groups of auxiliary impurity removal nozzles 411 towards the fixture loading plate 303.
[0051] As Figures 2 to 3 shown, an air inlet pipe 412 is connected to the side of the conveying air pipe 409 far from the screw rod fixing frame 406. It is convenient to convey compressed gas into the conveying air pipe 409 and the guiding air pipe 410 through the air inlet pipe 412.
[0052] During specific use, the automotive part spraying fixture is fixedly assembled on the fixture loading plate 303. Subsequently, the automotive part is assembled on the spraying fixture. By controlling the operation of the conveying motor 308 to drive the driving roller 305 to rotate, the conveyor belt 301 drives multiple groups of supporting bases 302 to move, and by controlling the movement of the conveyor belt 301, the automotive part moves along with the movement of the conveyor belt 301.
[0053] When the automotive part moves below the spray gun 2, by controlling the operation of the servo motor 407 to drive the lifting screw rod 403 to rotate, the threaded slider 402 drives the assembly rod 401 to move downward under the action of the internal and external threads. The downward movement of the assembly rod 401 drives a pair of exhaust impurity removal pipes 404 to move to the outside of the automotive part. At the same time, compressed gas can be sprayed towards the automotive part along the exhaust impurity removal pipes 404 and the impurity removal nozzles 405 by connecting an external compressed gas source through the air inlet pipe 412, and the impurities adhering to the outside of the automotive part are cleaned by spraying compressed gas.
[0054] Meanwhile, the compressed gas can be sprayed towards the fixture loading plate 303 located below the conveyor belt 301 along the guiding air pipe 410 and the auxiliary impurity removal nozzles 411. The fixture loading plate 303 is assisted in cleaning by spraying compressed gas towards it, reducing the situation where impurities on the fixture loading plate 303 adhere to the automotive part. After cleaning, the automotive part can be spray - painted or coated by spraying paint or coating through the spray gun 2.
[0055] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0056] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A spraying device for automotive parts, characterized in that, Including: A spraying robotic arm, with a spray gun fixedly assembled at one end of the spraying robotic arm; A loading and conveying assembly, fixedly assembled below the spray gun. The loading and conveying assembly includes a conveyor belt, which is fixedly assembled below the spray gun. A plurality of evenly distributed supporting bases are fixedly assembled on the outer side of the conveyor belt. A clamping fixture loading plate is rotatably connected to one side of each of the plurality of supporting bases away from the conveyor belt. A rotating motor is fixedly assembled in each of the plurality of supporting bases, and the output shaft of the rotating motor is in transmission connection with the clamping fixture loading plate; A pneumatic impurity removal assembly, fixedly assembled above the conveyor belt. The pneumatic impurity removal assembly includes an assembly rod, which is fixedly assembled above the conveyor belt. A threaded slider is fixedly assembled on one side of the assembly rod. A lifting lead screw is threadedly connected in the threaded slider. A pair of exhaust impurity removal pipes are slidably assembled on the side of the assembly rod away from the threaded slider. A impurity removal nozzle is fixedly connected to one side of each of the pair of exhaust impurity removal pipes that are close to each other.
2. The spraying device for automotive parts according to claim 1, wherein, A pair of driving rollers are assembled in the conveyor belt, and a plurality of evenly distributed auxiliary supporting rollers are arranged between the pair of driving rollers.
3. The spraying device for automotive parts according to claim 2, characterized in that, A conveyor frame is fixedly assembled on the outer side of the conveyor belt, and both the driving roller and the auxiliary supporting roller are rotatably connected to the conveyor frame.
4. A spraying device for automotive parts according to claim 1, characterized in that, A lead screw fixing frame is rotatably assembled on the outer side of the lifting lead screw, and the lead screw fixing frame is fixedly assembled above the conveyor frame.
5. The spraying device for automotive parts according to claim 4, characterized in that, A conveyor motor is fixedly assembled on one side of the conveyor frame, and the output shaft of the conveyor motor is in transmission connection with the driving roller.
6. The spraying device for automotive parts according to claim 4, characterized in that, A servo motor is fixedly assembled on the lead screw fixing frame, and the output shaft of the servo motor is in transmission connection with the lifting lead screw.
7. The spraying device for automotive parts according to claim 6, characterized in that, Sliding avoidance grooves are formed on both sides of the assembly rod, and the sliding avoidance grooves are matched with the exhaust impurity removal pipes. External threads are formed at one end of the exhaust impurity removal pipe located in the sliding avoidance groove.
8. A spraying device for automotive parts according to claim 7, characterized in that, A locking threaded block is threadedly connected to one end of the exhaust impurity removal pipe located outside the sliding avoidance groove. A conveying air pipe is connected between the pair of exhaust impurity removal pipes.
9. The spraying device for automobile parts according to claim 8, characterized in that, A guiding air pipe is connected to the lower side of the conveying air pipe. A plurality of auxiliary impurity removal nozzles are fixedly connected to one side of the guiding air pipe located below the conveyor belt. The auxiliary impurity removal nozzles are arranged in cooperation with the clamping fixture loading plate.
10. A spraying device for automotive parts according to claim 9, characterized in that, An air inlet pipe is connected to the side of the conveying air pipe away from the lead screw fixing frame.