Capacitor production conveying line

By using vertical sorting plates and shaft deflection to form a guide structure on the capacitor production and conveying line, the problem of low efficiency of capacitor sorting and cutting is solved, and efficient sorting of capacitors with large volume and mass is achieved, ensuring the stability and efficiency of normal conveying.

CN223083345UActive Publication Date: 2025-07-11AN HUI PU FEI TE XIN NENG YUAN KE JI YOU XIAN GONG SI
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422109592.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-07-11
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

During the sorting and unloading process of existing capacitor production conveying lines, especially for capacitors with large volume and mass, there are problems of low efficiency and limited normal conveying rate.

Method used

The vertically arranged sorting plate and sorting shaft are adopted to form an inclined guide structure by controlling the deflection of the sorting plate to realize the directional sorting and discharge of the capacitor, and combine the guide transmission device and the transfer device to ensure the rapid sorting of the capacitor during normal transportation.

Benefits of technology

The efficiency of capacitor sorting and cutting is improved, and the stability and efficiency of the normal conveying process is ensured, and it is especially suitable for capacitors with larger volume and mass.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223083345U_ABST
    Figure CN223083345U_ABST
Patent Text Reader

Abstract

The utility model discloses a capacitor production conveying line which comprises a conveying device used for controlling directional movement of capacitors, a detection device and a sorting device are installed at the upper end of the conveying device, and the conveying device comprises a conveying positioning frame and a conveying tail end. The surface of the conveying tail end is divided into a sorting area located in the middle and conveying areas located on the two sides, the capacitors are placed in the conveying areas at intervals, and the sorting device is arranged in the sorting area and comprises a vertically-arranged sorting plate and a vertically-arranged sorting rotating shaft. According to the capacitor sorting and blanking device, normal conveying of capacitors cannot be affected, the capacitor sorting and blanking device is particularly suitable for sorting and blanking capacitors with large mass and size, and the capacitor sorting and blanking efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of capacitor production, in particular to a capacitor production conveyor line. Background Art

[0002] For mass-produced capacitors, their processing and detection processes are automated through a conveyor line. During the production and detection processes, the capacitors are conveyed in a directed manner and sequentially pass through processing and detection equipment to complete the automated production of capacitors.

[0003] For capacitors that do not meet the quality requirements, it is necessary to select such capacitors to the outside on the continuously operating conveyor line to avoid the mixing of capacitors with different qualities and make them indistinguishable; some capacitor conveyor lines are provided with a horizontal push rod structure to apply a horizontal force to the capacitors on the conveyor line and push the capacitors out of the normally operating conveyor line to achieve the sorting and blanking of capacitors.

[0004] However, in order to ensure the stability during the pushing and blanking process of capacitors, the conveying speed of the conveyor line for normal capacitor transportation needs to be controlled slowly or even paused, which affects the production and conveying efficiency of capacitors. Especially for capacitors with larger volume and mass, their normal conveying efficiency is greatly limited. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a capacitor production conveyor line is proposed. It will not affect the normal transportation of capacitors, is especially suitable for sorting and blanking capacitors with larger mass and volume, and greatly improves the sorting and blanking efficiency of capacitors.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A capacitor production conveyor line includes a conveying device for controlling the directed movement of capacitors. A detection device and a sorting device are installed at the upper end of the conveying device. The conveying device includes a conveying positioning frame and a conveying end. The surface of the conveying end is divided into a sorting area at the middle position and conveying areas on both sides. The capacitors are placed at intervals in the conveying areas. The sorting device is arranged in the sorting area. The sorting device includes a vertically arranged sorting plate and a vertically arranged sorting rotating shaft. By controlling the sorting plate to deflect a predetermined angle through the sorting rotating shaft, the predetermined capacitors are controlled to deviate from the conveying end to achieve sorting and blanking.

[0008] Preferably, a first guiding and driving device is installed on the side wall of the sorting plate, and the first guiding and driving device realizes the guiding and conveying of the side wall of the capacitor through directional driving.

[0009] Preferably, a telescopic component is installed on the side wall of the sorting plate, and the telescopic component is located on the side away from the sorting rotating shaft.

[0010] Preferably, a transfer device opposite to the sorting device is installed outside the conveying device, and two transfer devices are symmetrically installed.

[0011] Preferably, an inclined guide plate is fixed at the upper end of the transfer device, and the horizontal projection plane of the guide plate partially coincides with the conveying area.

[0012] Preferably, a second guide transmission device is installed on the side wall of the guide plate, and the second guide transmission device realizes the guiding and conveying of the side wall of the capacitor through directional transmission.

[0013] Preferably, a guide component is installed at the first end of the conveying device, and the guide component is located above the sorting area.

[0014] Preferably, the guide component includes a guide block with an isosceles triangle horizontal cross-section and a control rod installed at the upper end of the guide block.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] Compared with the traditional push rod structure by controlling the deflection of the sorting device to form an inclined guide structure, the control process of the sorting device is simple and fast. By controlling the deflection of the sorting device to form a guide structure, the sorting and blanking of the capacitor are realized during the normal transportation of the capacitor, and this method will not affect the normal transportation of the capacitor, ensuring the efficiency of the normal transportation of the capacitor; moreover, by placing the capacitor at the two side edge positions, the moving distance and time limit of the capacitor blanking are shorter, especially suitable for sorting and blanking capacitors with larger mass and volume, and the sorting and blanking efficiency of the capacitor is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a three-dimensional structural schematic diagram of the present invention.

[0018] Figure 2 is a front view structural schematic diagram of the present invention.

[0019] Figure 3 is a top view structural schematic diagram of the present invention.

[0020] Figure 4 is the present invention Figure 3 is an enlarged structural schematic diagram at A of the present invention.

[0021] In the figure: 100, conveying device; 110, conveying positioning frame; 120, conveying end; 200, capacitor; 300, guiding assembly; 310, guiding block; 320, control rod; 400, detecting device; 410, detecting mounting frame; 420, detecting assembly; 500, sorting device; 510, sorting plate; 511, first guiding transmission device; 512, telescopic assembly; 520, sorting rotating shaft; 600, guiding plate; 610, second guiding transmission device; 700, transferring device. Specific embodiments

[0022] To make the above objects, features, and advantages of the present utility model more apparent and understandable, the following detailed description of the specific embodiments of the present utility model is provided in conjunction with the accompanying drawings. Many specific details are set forth in the following description to facilitate a thorough understanding of the present utility model. However, the present utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only embodiments.

[0024] During the production process of capacitors, operations such as potting, cutting, and surface treatment are required. Capacitors that do not meet the quality requirements need to be separately selected for repair processing or scrapped.

[0025] For capacitors produced in batches, their processing and detection processes are automated through a conveyor line. During the production and detection processes, the capacitors are conveyed in a directed manner through processing and detection equipment in sequence to complete the automated production of capacitors.

[0026] For capacitors that do not meet the quality requirements, it is necessary to select the capacitor to the outside on the continuously operating conveyor line to prevent the mixing of capacitors with different qualities and make them indistinguishable; some conveyor lines for capacitors are provided with a horizontal push rod structure to apply a horizontal force to the capacitors on the conveyor line and push the capacitors out of the normally operating conveyor line to achieve the sorting and blanking of capacitors; however, in order to ensure the stability of the capacitor pushing and blanking process, the conveying speed of the conveyor line for normally transporting capacitors needs to be controlled slowly or even paused, which affects the production and conveying efficiency of capacitors. Especially for capacitors with larger volume and mass, their normal conveying efficiency is greatly limited.

[0027] To solve the above problems, referring to the attached Figure 1 - attachment Figure 4 , a capacitor production conveyor line includes a conveying device 100. The conveying device 100 includes a conveying positioning frame 110 and a conveying end 120. Here, the conveying device 100 can be selected as a belt conveying device or a roller driving device; a detection device 400 and a sorting device 500 are sequentially installed on the upper end of the conveying device 100. Through the detection device 400, the surface state of the capacitor 200 can be detected to determine whether the capacitor 200 meets the production requirements; through the sorting device 500, the capacitors 200 can be sorted and discharged, and the capacitors 200 that do not meet the requirements are guided to the outside of the conveying device 100 to realize the sorting, discharging and conveying of the capacitors 200.

[0028] The conveying device 100, the detection device 400 and the sorting device 500 are electrically connected here. A plurality of capacitors 200 are placed at intervals. After the detection device 400 detects that the capacitor 200 does not meet the requirements, the conveying coordinates of the capacitor 200 are positioned. When the conveying device 100 conveys to a predetermined distance, the sorting device 500 is controlled to sort and discharge the corresponding capacitor 200.

[0029] Different from the traditional push rod blanking structure, the sorting device 500 here includes a sorting plate 510 and a sorting rotating shaft 520. The sorting plate 510 and the sorting rotating shaft 520 are both arranged vertically. By controlling the sorting rotating shaft 520, the sorting plate 510 can be controlled to deflect a predetermined angle. At this time, the sorting plate 510 forms an inclined guiding structure. The bottom of the capacitor 200 moves forward directionally under the action of the conveying device 100. At the same time, the side wall of the capacitor 200 is guided to the outside under the action of the sorting plate 510, and the capacitor 200 deviates from the surface of the conveying end 120 during the conveying process to realize the sorting and blanking of different capacitors 200.

[0030] The surface of the conveying end 120 is divided into a sorting area at the middle position and conveying areas on both sides. The capacitors 200 are alternately placed at intervals in the conveying areas on both sides. The sorting device 500 is arranged in the sorting area. Through the detection device 400, the capacitors 200 on both sides can be subjected to image detection for quality judgment; after the sorting device 500 deflects towards the corresponding side to form an inclined guiding structure, the capacitor 200 is offset to the outside under the dual action to realize the sorting and blanking of the capacitor 200; if there are capacitors 200 with unqualified quality in the conveying area on which side, the sorting device 500 is controlled to deflect to that side to complete the sorting and blanking of the capacitors 200 on both sides.

[0031] In summary, compared with the traditional push rod structure, by controlling the deflection of the sorting device 500 to form an inclined guiding structure, the control process of the sorting device 500 is simple and fast. By controlling the deflection of the sorting device 500 to form a guiding structure, the sorting and discharging of the capacitor 200 are realized during the normal transportation of the capacitor 200. This method will not affect the normal transportation of the capacitor 200 and ensures the efficiency of the normal transportation of the capacitor 200. Moreover, by placing the capacitor 200 at the two side edge positions, the moving distance of the capacitor 200 during discharging is shorter, which is especially suitable for sorting and discharging capacitors 200 with larger mass and volume, and the sorting and discharging efficiency of the capacitor 200 is greatly improved.

[0032] Transfer devices 700 can be installed on both sides of the sorting device 500, which can temporarily store or directionally transport the sorted and discharged capacitors 200. An inclined guiding plate 600 can be installed at the upper end of the transfer device 700, which can conduct relay guiding on the capacitor 200 to enable the capacitor 200 to quickly and stably move to a predetermined position on the surface of the transfer device 700.

[0033] Part of the horizontal projection plane of the guiding plate 600 extends to the surface of the conveying device 100, which will not affect the normally conveyed capacitor 200. The capacitors 200 that do not meet the quality requirements deviate outward under the intervention of the sorting plate 510 and fall into the capture range of the guiding plate 600. These capacitors 200 move along the inclined direction of the guiding plate 600 and finally move to the surface of the transfer device 700, realizing the sorting and discharging of the capacitors 200 with unqualified quality.

[0034] Furthermore, a second guiding and driving device 610 can be installed on the surface of the guiding plate 600. The continuously rotating second guiding and driving device 610 can further guide the capacitor 200 to enable it to quickly move outward, accelerating the sorting and discharging efficiency of the capacitor 200.

[0035] Furthermore, a first guiding and driving device 511 and a telescopic assembly 512 can be installed on the surface of the sorting device 500. The first guiding and driving device 511 is located on the side close to the sorting rotating shaft 520. The function of the first guiding and driving device 511 is the same as that of the second guiding and driving device 610, which can apply a force to the capacitor 200 to enable it to move quickly, and at the same time can reduce the wear between the sorting plate 510 and the capacitor 200. The telescopic assembly 512 here can be selected as an airbag or a telescopic rod structure, which applies a force to the sorted and discharged capacitor 200 at the end, further accelerating the movement of the capacitor 200 towards the transfer device 700 and further improving the sorting and discharging efficiency of the capacitor 200.

[0036] The second guiding and driving device 610 and the first guiding and driving device 511 here can be selected as self-powered rollers, or can also be selected as guiding belts arranged vertically to reduce the contact friction with the capacitor 200 and improve the efficiency of its sorting and discharging.

[0037] The detection device 400 includes a detection mounting frame 410 and a detection component 420. The detection component 420 can be set into two groups, which can face the capacitors 200 in the two side conveying areas to achieve separate efficient and accurate detection.

[0038] A guiding component 300 can be installed at the first end of the conveying device 100. The horizontal cross-section of the guiding component 300 is an isosceles triangle. The guiding component 300 is located in the sorting area and can guide the capacitors 200 on both sides to prevent the capacitors 200 from moving into the sorting area and interfering with the sorting device 500, ensuring the normal progress of the subsequent detection and sorting and discharging of the capacitors 200.

[0039] Similarly, the guiding component 300 includes a guiding block 310 and a control rod 320. The height position of the guiding block 310 can be adjusted through the control rod 320 to achieve adaptive guiding adjustment for capacitors 200 of different height and size types.

[0040] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A capacitor production conveyor line, comprising a conveying device (100) for controlling the directional movement of capacitors (200). A detection device (400) and a sorting device (500) are installed at the upper end of the conveying device (100). It is characterized in that: The conveying device (100) includes a conveying positioning frame (110) and a conveying end (120). The surface of the conveying end (120) is divided into a sorting area at the middle position and conveying areas on both sides. The capacitors (200) are placed at intervals in the conveying areas. The sorting device (500) is arranged in the sorting area. The sorting device (500) includes a vertically arranged sorting plate (510) and a vertically arranged sorting rotating shaft (520). By controlling the sorting rotating shaft (520) to deflect the sorting plate (510) by a predetermined angle, a predetermined capacitor (200) is controlled to deviate from the conveying end (120) to achieve sorting and discharging.

2. The capacitor production conveyor line according to claim 1, wherein, A first guiding and driving device (511) is installed on the side wall of the sorting plate (510). The first guiding and driving device (511) performs directional transmission to achieve guiding and conveying of the side wall of the capacitor (200).

3. A capacitor production conveyor line according to claim 1, characterized in that, A telescopic assembly (512) is installed on the side wall of the sorting plate (510). The telescopic assembly (512) is located on the side away from the sorting rotating shaft (520).

4. A capacitor production conveyor line according to claim 1, characterized in that, Two transfer devices (700) opposite to the sorting device (500) are installed outside the conveying device (100).

5. A capacitor production conveyor line according to claim 4, characterized in that, An inclined guiding plate (600) is fixed at the upper end of the transfer device (700). The horizontal projection plane of the guiding plate (600) partially coincides with the conveying area.

6. A capacitor production conveyor line according to claim 5, characterized in that, A second guiding and driving device (610) is installed on the side wall of the guiding plate (600). The second guiding and driving device (610) performs directional transmission to achieve guiding and conveying of the side wall of the capacitor (200).

7. A capacitor production conveyor line according to claim 1, characterized in that, A guiding assembly (300) is installed at the first end of the conveying device (100). The guiding assembly (300) is located above the sorting area.

8. A capacitor production conveyor line according to claim 7, characterized in that, The guiding assembly (300) includes a guiding block (310) with an isosceles triangle horizontal cross-section and a control rod (320) installed at the upper end of the guiding block (310).