Shaping device for aluminum alloy shell machining

Abstract

The shaping device for aluminum alloy shell machining comprises an equipment case and a top seat arranged at the top end of the equipment case, support plates are arranged at the tops of the left end and the right end of the top seat, and the top ends of the two support plates are connected with a top frame plate. A stamping shaping air cylinder is fixed to the center of the top end of the top frame plate through a flange and a screw, and a novel scrap removing device is additionally arranged on a stamping shaping table of the shaping device for aluminum alloy shell machining. The aluminum alloy shell needs to be subjected to stamping and shaping machining through the stamping and shaping block at the bottom end of the stamping plate, metal chippings can be generated during machining, and the chipping removing device can rapidly remove the metal chippings generated during machining through manual operation. In this way, the situation that metal chippings affect stamping and shaping of the aluminum alloy shell when stamping and shaping machining is conducted on the next aluminum alloy shell can be avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field related to the processing of aluminum alloy shells, and particularly relates to a shaping device for processing aluminum alloy shells. Background Technique

[0002] The processing of aluminum alloy shells is an important processing technology in modern manufacturing, and its products are widely used in fields such as electronic equipment and automotive parts. In order to improve the processing efficiency and quality of aluminum alloy shells, it is very necessary to design a shaping device for processing aluminum alloy shells. The design purpose of this new shaping device is to perform shaping processing on the aluminum alloy shell with a precise shape through mechanical stamping, so that it meets specific design requirements. The shaping device for processing aluminum alloy shells includes an equipment chassis, a top seat, a top frame plate, a stamping and shaping cylinder, a stamping and shaping table, etc. By connecting a cylinder booster pump and the stamping and shaping cylinder, the pressure boosting and pressure relief control of the shaping cylinder is realized, so as to control the up and down movement of the stamping plate. The structure design of the shaping device is reasonable, the operation is simple and convenient, and it can effectively perform stamping and shaping processing on aluminum alloy shells, improving production efficiency and processing quality.

[0003] However, when the shaping device for processing aluminum alloy shells processes the aluminum alloy shell by stamping and shaping, metal chips will be generated during the processing because of continuously stamping and shaping the aluminum alloy shell. When a new aluminum alloy shell needs to be placed on the stamping and shaping table for stamping and shaping processing, because there are metal chips remaining on the stamping and shaping table, the metal chips will affect the stamping and shaping processing effect of the new aluminum alloy shell, and it is easy to cause the aluminum alloy shell to become defective after processing. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a shaping device for processing aluminum alloy shells, so as to solve the problem that metal chips will be generated during the processing because of continuously stamping and shaping the aluminum alloy shell, and when a new aluminum alloy shell needs to be placed on the stamping and shaping table for stamping and shaping processing, the metal chips will affect the stamping and shaping processing effect of the new aluminum alloy shell as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A shaping device for processing aluminum alloy shells, including an equipment chassis and a top seat arranged at the top of the equipment chassis. At the top of the left and right ends of the top seat, support plates are respectively arranged. At the top ends of the two support plates, a top frame plate is connected. At the center of the top end of the top frame plate, a stamping and shaping cylinder is fixed through a flange and screws. In the middle section of the top of the top seat, a stamping and shaping table is arranged. Outside the top end of the stamping and shaping table, a chip removal device is arranged;

[0006] The chip removal device includes an anti - detachment slider, a U - shaped removal frame, a removal brush, a slide rail, and an anti - detachment chute. There are two slide rails, and the two slide rails are respectively fixed on the outer walls of the left and right ends of the top of the stamping and shaping table. Anti - detachment chutes are arranged inside both of the two slide rails. The U - shaped removal frame is connected to the outside of the two slide rails and the top of the stamping and shaping table. Anti - detachment sliders are fixed on the inner walls of the left and right ends of the U - shaped removal frame, and the two anti - detachment sliders are respectively inserted into the two anti - detachment chutes. A removal brush is arranged on the inner wall of the top of the U - shaped removal frame.

[0007] Preferably, the anti - detachment slider can move back and forth in the anti - detachment chute. The length of the slide rail is greater than the longitudinal length of the stamping and shaping table, and the front end of the slide rail is flush with the front end of the stamping and shaping table. The bottom end of the removal brush is closely attached to the outer wall of the top of the stamping and shaping table.

[0008] Preferably, the chip removal device further includes an anti - detachment stop bar and an operating rod. The operating rod is fixed on the outer wall of the front end of the right side of the U - shaped removal frame. Anti - detachment stop bars are arranged outside the front and rear ends of both of the two anti - detachment chutes. The anti - detachment stop bar can prevent the anti - detachment slider from sliding out of the openings at the front and rear ends of the anti - detachment chute.

[0009] Preferably, placement feet are arranged at the four corners of the bottom end of the equipment chassis. A maintenance door is arranged inside the front end of the equipment chassis. A cylinder booster pump is arranged inside the equipment chassis. The cylinder booster pump is connected to the stamping and shaping cylinder through an air pipe.

[0010] Preferably, lifting guide columns are arranged on both the left and right sides at the center of the stamping and shaping table. The bottom ends of the two lifting guide columns are fixed on the outer wall of the top end of the top seat through flanges and screws. The top ends of the two lifting guide columns are fixed on the inner wall of the bottom end of the top frame plate through flanges and screws.

[0011] Preferably, a stamping plate is arranged below the top frame plate. The stamping plate is located between two support plates, and the outer wall of the bottom end of the stamping plate is parallel to the outer wall of the top of the stamping and shaping table. Lifting guide holes are arranged inside both the left and right sides at the center of the stamping plate. The two lifting guide holes are respectively sleeved outside the two lifting guide columns.

[0012] Preferably, a cylinder plunger is arranged inside the stamping and shaping cylinder. The bottom end of the cylinder plunger is fixed with a stamping shaft, and the bottom end of the stamping shaft is located below the inner wall of the top end of the top frame plate. A fixed flange is arranged at the top end of the stamping shaft.

[0013] Preferably, the fixed flange is fixed on the outer wall of the top end of the stamping plate through a plurality of screws. The lifting guide hole can move up and down outside the lifting guide column. The stamping and shaping cylinder can drive the stamping plate to move up and down through the stamping shaft.

[0014] Compared with the prior art, the present utility model provides a shaping device for processing an aluminum alloy shell, having the following beneficial effects:

[0015] The utility model adds a new chip removal device on the stamping and shaping table of the shaping device for processing aluminum alloy shells. After the aluminum alloy shell is placed on the stamping and shaping table, the stamping and shaping block at the bottom of the stamping plate is required to perform stamping and shaping processing on the aluminum alloy shell. Metal chips will be generated during the processing, and the chip removal device can quickly remove the metal chips generated during the processing through manual operation, which can avoid the situation that the metal chips affect the stamping and shaping of the aluminum alloy shell when the next aluminum alloy shell is stamped and shaped. Moreover, after the chip removal device slides backward to the limit distance, it will not hinder the stamping and shaping operation of the aluminum alloy shell by the stamping and forming block at the bottom of the stamping plate. Description of the Drawings

[0016] Figure 1 It is a schematic perspective view of the overall structure of a shaping device for processing aluminum alloy shells of the present utility model.

[0017] Figure 2 It is a schematic perspective view of a partial structure of a shaping device for processing aluminum alloy shells of the present utility model.

[0018] Figure 3 It is a schematic perspective view of the chip removal device of the present utility model.

[0019] In the figure: 1, placement feet; 2, equipment chassis; 3, top seat; 4, chip removal device; 5, stamping and shaping table; 6, support plate; 7, top frame plate; 8, stamping and shaping cylinder; 9, lifting guide hole; 10, stamping plate; 11, fixed flange; 12, stamping shaft; 13, lifting guide column; 14, anti-disengagement strip; 15, anti-disengagement slider; 16, U-shaped removal frame; 17, removal brush; 18, slide rail; 19, operating rod; 20, anti-disengagement chute. Detailed Embodiment

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0021] The present utility model provides as Figures 1 - 3An aluminum alloy shell processing shaping device shown in the figure includes an equipment chassis 2 and a top seat 3 arranged at the top of the equipment chassis 2. Support plates 6 are arranged at the top of both the left and right ends of the top seat 3. A top frame plate 7 is connected to the tops of the two support plates 6. A stamping and shaping cylinder 8 is fixed at the center of the top of the top frame plate 7 through a flange and screws. A stamping and shaping table 5 is arranged in the middle section of the top of the top seat 3. Placement feet 1 are arranged at the four corners of the bottom end of the equipment chassis 2. A maintenance door is arranged inside the front end of the equipment chassis 2. An air cylinder booster pump is arranged inside the equipment chassis 2. The air cylinder booster pump is connected to the stamping and shaping cylinder 8 through an air pipe. When using this aluminum alloy shell processing shaping device, first, it is necessary to firmly place this aluminum alloy shell processing shaping device on the workshop floor through the placement feet 1 at the bottom end of the equipment chassis 2. Then, it is necessary to connect the air cylinder booster pump inside the equipment chassis 2 to the stamping and shaping cylinder 8 on the top frame plate 7 through an air pipe, so that the air cylinder booster pump can control the working state of the stamping and shaping cylinder 8 in real time by pressurizing and depressurizing the stamping and shaping cylinder 8. Then, place the aluminum alloy shell to be shaped on the stamping and shaping table 5, and accurately start the stamping and shaping cylinder 8 to perform stamping and shaping processing on the aluminum alloy shell through the stamping and shaping block.

[0022] As Figure 1 and Figure 2 shown, lifting guide columns 13 are arranged on both the left and right sides of the center of the stamping and shaping table 5. The bottom ends of the two lifting guide columns 13 are fixed on the outer wall of the top of the top seat 3 through a flange and screws. The top ends of the two lifting guide columns 13 are fixed on the inner wall of the bottom of the top frame plate 7 through a flange and screws. A stamping plate 10 is arranged below the top frame plate 7. The stamping plate 10 is located between the two support plates 6, and the outer wall of the bottom end of the stamping plate 10 is parallel to the outer wall of the top of the stamping and shaping table 5. Lifting guide holes 9 are arranged inside both the left and right sides of the center of the stamping plate 10. The two lifting guide holes 9 are respectively sleeved outside the two lifting guide columns 13. A cylinder plunger is arranged inside the stamping and shaping cylinder 8. A stamping shaft 12 is fixed at the bottom end of the cylinder plunger, and the bottom end of the stamping shaft 12 is located below the inner wall of the top of the top frame plate 7. A fixed flange 11 is arranged at the top end of the stamping shaft 12. The fixed flange 11 is fixed on the outer wall of the top of the stamping plate 10 through multiple screws. The lifting guide holes 9 can move up and down outside the lifting guide columns 13. The stamping and shaping cylinder 8 can drive the stamping plate 10 to move up and down through the stamping shaft 12. After the aluminum alloy shell is placed on the stamping and shaping table 5, it is necessary to start the air cylinder booster pump to increase the pressure inside the stamping and shaping cylinder 8. The increased pressure will push down the cylinder plunger, and the cylinder plunger will push the stamping shaft 12 downward. The stamping shaft 12 will quickly push down the stamping plate 10, so that the stamping plate 10 can perform stamping and shaping processing on the aluminum alloy shell on the stamping and shaping table 5 through the stamping and shaping block at the bottom end. By performing stamping and shaping processing on the aluminum alloy shell multiple times through the stamping and shaping block, the aluminum alloy shell can be processed into the required style. Then, the processed aluminum alloy shell can be normally taken out, and the new aluminum alloy shell can be subjected to stamping and shaping processing according to the above processing method.

[0023] As Figure 1 and Figure 3 shown, a debris removal device 4 is provided outside the top end of the stamping and shaping table 5. The debris removal device 4 includes anti-disengagement sliders 15, a U-shaped removal frame 16, removal brushes 17, slide rails 18, and anti-disengagement chutes 20. There are two slide rails 18, and the two slide rails 18 are respectively fixed to the outer walls of the left and right ends of the top of the stamping and shaping table 5. Anti-disengagement chutes 20 are provided inside both of the two slide rails 18. A U-shaped removal frame 16 is connected to the outside of the two slide rails 18 and the outside of the top end of the stamping and shaping table 5. Anti-disengagement sliders 15 are fixed to the inner walls of the left and right ends of the U-shaped removal frame 16, and the two anti-disengagement sliders 15 are respectively inserted into the two anti-disengagement chutes 20. Removal brushes 17 are provided on the inner wall of the top end of the U-shaped removal frame 16. The anti-disengagement sliders 15 can move back and forth in the anti-disengagement chutes 20. The length of the slide rails 18 is greater than the longitudinal length of the stamping and shaping table 5, and the front end of the slide rails 18 is flush with the front end of the stamping and shaping table 5. The bottom ends of the removal brushes 17 are closely attached to the outer wall of the top end of the stamping and shaping table 5.

[0024] As Figure 1 and Figure 3 shown, the debris removal device 4 further includes anti-disengagement bars 14 and an operating rod 19. The operating rod 19 is fixed to the outer wall of the front end on the right side of the U-shaped removal frame 16. Anti-disengagement bars 14 are provided outside the front and rear ends of both of the two anti-disengagement chutes 20. The anti-disengagement bars 14 can prevent the anti-disengagement sliders 15 from sliding out of the openings at the front and rear ends of the anti-disengagement chutes 20. When the stamping plate 10 punches and shapes the aluminum alloy shell on the stamping and shaping table 5 through the stamping and shaping blocks at the bottom end multiple times, metal debris will be generated. After the stamping and shaping of the aluminum alloy shell is completed, the stamping and shaping process of a new aluminum alloy shell needs to be carried out. However, the remaining metal debris will affect the stamping and shaping process of the aluminum alloy shell. Therefore, before placing a new aluminum alloy shell on the stamping and shaping table 5, it is necessary to quickly remove the metal debris on the stamping and shaping table 5 through the debris removal device 4. During specific operation, it is necessary to hold the front end of the operating rod 19 and then pull the U-shaped removal frame 16 forward. The U-shaped removal frame 16 will move forward through the anti-disengagement sliders 15 inserted into the two anti-disengagement chutes 20, and at the same time, there will be no derailment. When the U-shaped removal frame 16 moves forward, because the removal brushes 17 on the inner wall of the top end of the U-shaped removal frame 16 can be closely attached to the stamping and shaping table 5, the metal debris on the stamping and shaping table 5 can be removed while moving forward. After the removal, it is necessary to push the U-shaped removal frame 16 backward through the operating rod 19 until the U-shaped removal frame 16 is pushed backward to the rear side of the stamping and shaping table 5, so that it will not hinder the stamping and shaping of the aluminum alloy shell by the stamping plate 10 through the stamping and shaping blocks at the bottom end.

[0025] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A shaping device for processing an aluminum alloy shell, comprising an equipment chassis (2) and a top seat (3) arranged at the top of the equipment chassis (2). At the top of the left and right ends of the top seat (3), support plates (6) are arranged. The tops of the two support plates (6) are connected to a top frame plate (7). At the center of the top of the top frame plate (7), a stamping and shaping cylinder (8) is fixed by a flange and screws, and it is characterized in that: A stamping and shaping table (5) is provided in the middle section of the top of the top seat (3), and a debris removing device (4) is provided outside the top end of the stamping and shaping table (5); The debris removing device (4) includes an anti - detachment slider (15), a U - shaped removing frame (16), a removing brush (17), a slide rail (18), and an anti - detachment chute (20). There are two slide rails (18), and the two slide rails (18) are respectively fixed on the outer walls of the left and right ends of the top of the stamping and shaping table (5). Anti - detachment chutes (20) are arranged inside both of the two slide rails (18). The U - shaped removing frame (16) is connected to the outside of the two slide rails (18) and the outside of the top end of the stamping and shaping table (5). Anti - detachment sliders (15) are fixed on the inner walls of the left and right ends of the U - shaped removing frame (16), and the two anti - detachment sliders (15) are respectively inserted into the two anti - detachment chutes (20). A removing brush (17) is arranged on the inner wall of the top end of the U - shaped removing frame (16).

2. The shaping device for processing an aluminum alloy shell according to claim 1, wherein: The anti - detachment slider (15) can move back and forth in the anti - detachment chute (20). The length of the slide rail (18) is greater than the longitudinal length of the stamping and shaping table (5), and the front end of the slide rail (18) is flush with the front end of the stamping and shaping table (5). The bottom end of the removing brush (17) is closely attached to the outer wall of the top end of the stamping and shaping table (5).

3. The shaping device for processing aluminum alloy shells according to claim 2, characterized in that: The debris removing device (4) further includes an anti - detachment stop bar (14) and an operating rod (19). The operating rod (19) is fixed on the outer wall of the front end of the right side of the U - shaped removing frame (16). Anti - detachment stop bars (14) are arranged outside the front and rear ends of the two anti - detachment chutes (20), and the anti - detachment stop bars (14) can prevent the anti - detachment sliders (15) from sliding out of the openings at the front and rear ends of the anti - detachment chutes (20).

4. A shaping device for processing aluminum alloy shells according to claim 1, characterized in that: Placement feet (1) are arranged at the four corners of the bottom end of the equipment chassis (2). A maintenance door is arranged inside the front end of the equipment chassis (2). A cylinder booster pump is arranged inside the equipment chassis (2), and the cylinder booster pump is connected to the stamping and shaping cylinder (8) through an air pipe.

5. The shaping device for processing an aluminum alloy housing according to claim 1, wherein: Lifting guide columns (13) are arranged on both the left and right sides at the center of the stamping and shaping table (5). The bottom ends of the two lifting guide columns (13) are fixed on the outer wall of the top end of the top seat (3) through flanges and screws, and the top ends of the two lifting guide columns (13) are fixed on the inner wall of the bottom end of the top frame plate (7) through flanges and screws.

6. The shaping device for processing aluminum alloy shells according to claim 5, characterized in that: A stamping plate (10) is arranged below the top frame plate (7). The stamping plate (10) is located between the two support plates (6), and the outer wall of the bottom end of the stamping plate (10) is parallel to the outer wall of the top end of the stamping and shaping table (5). Lifting guide holes (9) are arranged inside both the left and right sides at the center of the stamping plate (10), and the two lifting guide holes (9) are respectively sleeved outside the two lifting guide columns (13).

7. An aligning device for processing an aluminum alloy shell according to claim 6, characterized in that: A cylinder plunger is arranged inside the stamping and shaping cylinder (8). The bottom end of the cylinder plunger is fixed with a stamping shaft (12), and the bottom end of the stamping shaft (12) is located below the inner wall of the top end of the top frame plate (7). A fixed flange (11) is arranged at the top end of the stamping shaft (12).

8. The shaping device for processing aluminum alloy shells according to claim 7, wherein: The fixed flange (11) is fixed on the outer wall of the top end of the stamping plate (10) by a plurality of screws. The lifting guide hole (9) can move up and down outside the lifting guide post (13). The stamping and shaping cylinder (8) can drive the stamping plate (10) to move up and down through the stamping shaft (12).

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