Automatic induction production device for sleeper steel die

Abstract

The utility model discloses a sleeper steel mould auto-induction production device, which relates to the technical field of sleeper production, and comprises a mould cleaning station and a pressurizing and vibrating station, the mould cleaning station is connected with one side of a tensioning station through a threading station arranged on one side, a hoop placing station is arranged on one side of the tensioning station, and the pressurizing and vibrating station is arranged on the other side of the tensioning station. The hoop placing station is connected with one side of the discharging station through a steel mold spraying station arranged on one side, a vibration station is arranged on the other side of the discharging station, and an automatic induction control module is connected to the outer side of the vibration station through an electric wire. The whole structure is automatically produced, the labor intensity is reduced, and the working efficiency is greatly improved. The sleeper automatic induction production device has the advantages of being efficient, accurate and stable, labor use can be greatly reduced, time is saved, labor cost is reduced, time is saved, labor cost is reduced, and meanwhile the product quality problem caused by human errors can be reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of sleeper production, in particular to a production device for automatic induction of sleeper steel molds. Background Technique

[0002] As one of the important means of transportation in modern cities, the construction and operation of railways have an important impact on urban development and people's lives. The production efficiency and quality of railway sleepers are directly related to the progress and safety of railway construction. The traditional production method of national railway sleepers has problems such as high labor intensity of workers, low production efficiency, and difficult quality assurance. With the development of automation technology, the automated production line for sleepers has become an important means to improve production efficiency and ensure quality.

[0003] The traditional production method of sleepers is completed through manual operation. The production process requires multiple links, including demoulding, tensioning, blanking, vibration, edge cleaning, curing, etc. In the traditional production method, the production efficiency of sleepers is low, the production cost is high, and the production quality is easily affected by manual operation and is unstable. Summary of the Invention

[0004] The purpose of the utility model is to provide a production device for automatic induction of sleeper steel molds to solve the above-mentioned defects in the prior art.

[0005] The production device for automatic induction of sleeper steel molds includes a mold cleaning station and a pressure vibration station. The mold cleaning station is connected to one side of the tensioning station through a wire threading station provided on one side. A hoop placing station is provided on one side of the tensioning station. The hoop placing station is connected to one side of the blanking station through a steel mold spraying station provided on one side. A vibration station is provided on the other side of the blanking station. An automatic induction control module is electrically connected to the outside of the vibration station.

[0006] Preferably, the pressure vibration station is connected to one side of the steel mold placing station through an edge cleaning and ash cleaning station provided on one side.

[0007] Preferably, the mold cleaning station, the tensioning station and the steel mold spraying station are all provided with automatic induction control modules.

[0008] Preferably, the pressure vibration station includes a motor, a vibration cavity, an eccentric wheel, a ball screw and a printing panel. The motor is installed at the bottom end of the pressure vibration station. The output end of the motor is axially connected to the ball screw and the eccentric wheel. The ball screw penetrates and connects to the printing panel. The eccentric wheel is arranged inside the vibration cavity. The vibration cavity is opened at the bottom end of the pressure vibration station.

[0009] Preferably, the pressure vibration station is connected to one side of the printing panel through a penetrating ball screw.

[0010] Preferably, the motor is connected to the vibration cavity via an eccentric wheel connected to the output end shaft.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. The utility model of automatic induction production device technology for sleepers can be widely used in railway sleeper production lines. The steel mold passes through the mold cleaning station, wire threading station, tensioning station, hoop releasing station, steel mold spraying station, material unloading station, vibration embossing station and edge cleaning and dust removal station in sequence through the automatic induction control system. It can be operated without manual operation and can complete tasks that traditional production methods require manual operation to complete. It is mainly used for the transportation of steel molds in the mold cleaning station, wire threading station, tensioning station, hoop releasing station, steel mold spraying station, material unloading station, vibration embossing station and edge cleaning and dust removal station.

[0013] 2. The entire structure is automated, which reduces labor intensity and greatly improves work efficiency. The sleeper automatic induction production device is efficient, accurate and stable, which can not only greatly reduce the use of manpower, save time and reduce labor costs, but also reduce product quality problems caused by human errors, thus improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the operation flow of the utility model.

[0015] Figure 2 It is a schematic structural diagram of the pressurized vibrating station itself in the utility model.

[0016] Figure 3 It is a schematic diagram of the structure of the pressurizing and vibrating station in the utility model when viewed from above.

[0017] Figure 4 It is a schematic diagram of the top view structure of the pressurized vibrating station in the utility model.

[0018] in:

[0019] 1. Mould cleaning station; 2. Wire threading station; 3. Tensioning station; 4. Hoop placing station; 5. Steel mould spraying station; 6. Material unloading station; 7. Vibration station; 8. Pressurization and vibration station; 9. Edge cleaning and dust removal station; 10. Steel mould placing station; 11. Automatic sensing control module; 12. Motor; 13. Vibration cavity; 14. Eccentric wheel; 15. Ball screw; 16. Printing panel. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] As Figures 1 to 4 shown, the production device with automatic induction for sleeper steel molds includes a mold cleaning station 1 and a pressure vibration station 8. The mold cleaning station 1 is connected to one side of a tensioning station 3 through a wire threading station 2 provided on one side. A hoop placing station 4 is provided on one side of the tensioning station 3. The hoop placing station 4 is connected to one side of a blanking station 6 through a steel mold spraying station 5 provided on one side. A vibration station 7 is provided on the other side of the blanking station 6. An automatic induction control module 11 is electrically connected to the outside of the vibration station 7.

[0022] In this embodiment, the pressure vibration station 8 is connected to one side of a steel mold placing station 10 through an edge cleaning and ash cleaning station 9. The edge cleaning and ash cleaning station 9 is used to clean the debris on the surface of the material.

[0023] In this embodiment, automatic induction control modules 11 are provided in the mold cleaning station 1, the tensioning station 3, and the steel mold spraying station 5. The mold cleaning station 1, the tensioning station 3, and the steel mold spraying station 5 are automatically controlled through the automatic induction control modules 11.

[0024] In this embodiment, the pressure vibration station 8 includes a motor 12, a vibration cavity 13, an eccentric wheel 14, a ball screw 15, and a printing panel 16. The motor 12 is installed at the bottom of the pressure vibration station 8. The output end of the motor 12 is axially connected to the ball screw 15 and the eccentric wheel 14. The ball screw 15 penetrates and is connected to the printing panel 16. The eccentric wheel 14 is arranged inside the vibration cavity 13. The vibration cavity 13 is opened at the bottom of the pressure vibration station 8.

[0025] In this embodiment, the pressure vibration station 8 is connected to one side of the printing panel 16 through the penetrating ball screw 15. The ball screw 15 drives the printing panel 16 to descend vertically to perform printing treatment on the surface of the concrete.

[0026] In this embodiment, the motor 12 is connected to the vibration cavity 13 through the eccentric wheel 14 axially connected to the output end. The inside of the vibration cavity 13 is struck by the rotation of the eccentric wheel 14, thereby accelerating the air discharge speed in the material.

[0027] When this production device with automatic induction for sleeper steel molds is actually applied, it includes the following working contents:

[0028] Step 1: The automatic induction control module 11 controls various devices such as driving motors 12 and hydraulic pump stations, enabling them to start, stop, and operate according to preset programs and sequences, achieving automated production of the production line. The automatic induction control module 11 sets the running time, running speed of the steel mold, and is equipped with sensors. The sensors installed in the automatic induction control module 11 can successively pass through the wire threading station 2, tensioning station 3, hoop placing station 4, steel mold spraying station 5, blanking station 6, vibrating station 7, pressure vibration station 8, edge and ash cleaning station 9. When the current station is in the idle state, the sensors in the automatic induction device of the automatic induction control module 11 start the movement of the steel mold, automatically transporting the steel mold to the next designated station.

[0029] Step 2: After the sleeper is demolded, the steel mold passes through the mold cleaning station 1 through the track or roller path for grinding and cleaning of the sleeper steel mold; after the process is completed, it is automatically transported by the automatic induction control module 11 to the mold release agent spraying station for spraying the mold release agent on the sleeper steel mold; after the process is completed, it is automatically transported by the automatic induction control module 11 to the wire threading station 2, and the prestressed steel bars and ordinary steel bars are put into the sleeper steel mold together; after the process is completed, it is automatically transported by the automatic induction control module 11 to the tensioning station 3, and then tensioning is carried out; after the process is completed, it is automatically transported by the automatic induction control module 11 to the hoop placing station 4 to arrange the stirrups and spiral bars in the sleeper steel mold in place.

[0030] Step 3: After the process is completed, it is automatically transported by the automatic induction control module 11 to the steel mold spraying station 5, and the automatic spraying device is started to spray the steel mold for cooling treatment; after the process is completed, it is automatically transported by the automatic induction control module 11 to the blanking station 6. The cloth feeder on the station starts to receive the concrete transported from the concrete mixing station and sequentially carry out concrete cloth laying on the sleeper steel mold according to the sleeper sorting. The motor 12 drives the ball screw 15 to rotate, and the ball screw 15 drives the printing panel 16 to descend vertically. At the same time, the eccentric wheel 14 vibrates the bottom of the pressure vibration station 8 to accelerate the air discharge speed in the material, and the printing panel 16 performs printing on the concrete.

[0031] Step 4: After the process is completed, it is automatically transported by the automatic induction control module 11 to the pressure vibration station 8. After all the cloth laying is completed, the vibrator under the station starts to vibrate the sleeper steel mold. When the concrete is dense, the cloth feeder replenishes the concrete for the sleepers lacking concrete, and starts the pouring and vibration of the concrete in the sleeper steel mold, and at the same time performs embossing and vibration on the poured concrete. After the process is completed, it is automatically transported by the automatic induction control module 11 to the edge and ash cleaning station 9 to remove the excess and spilled concrete on the edge of the sleeper steel mold. The above-mentioned stations are connected through the automatic induction control module 11.

[0032] Therefore, the above-disclosed embodiments are illustrative in all respects and not exclusive. All changes within the scope of the present utility model or within the scope equivalent to the present utility model are encompassed by the present utility model.

Claims

1. The production device with automatic induction of sleeper steel molds is characterized in that: It includes a mold cleaning station (1) and a pressure vibration station (8). The mold cleaning station (1) is connected to one side of a tensioning station (3) through a wire threading station (2) provided on one side. A hoop placing station (4) is provided on one side of the tensioning station (3). The hoop placing station (4) is connected to one side of a blanking station (6) through a steel mold spraying station (5) provided on one side. A vibration station (7) is provided on the other side of the blanking station (6). An automatic induction control module (11) is electrically connected to the outside of the vibration station (7).

2. The production device with automatic induction for sleeper steel molds according to claim 1, characterized in that: The pressure vibration station (8) is connected to one side of a steel mold placing station (10) through an edge and ash cleaning station (9) provided on one side.

3. The production device for automatically sensing a sleeper steel mold according to claim 1, characterized in that: Automatic induction control modules (11) are provided in the mold cleaning station (1), the tensioning station (3), and the steel mold spraying station (5).

4. The production device for automatic induction of sleeper steel molds according to claim 1, wherein: The pressure vibration station (8) includes a motor (12), a vibration cavity (13), an eccentric wheel (14), a ball screw (15), and a printing panel (16). The motor (12) is installed at the bottom end of the pressure vibration station (8). The output end of the motor (12) is axially connected to the ball screw (15) and the eccentric wheel (14). The ball screw (15) penetrates and is connected to the printing panel (16). The eccentric wheel (14) is arranged inside the vibration cavity (13). The vibration cavity (13) is opened at the bottom end of the pressure vibration station (8).

5. The production device with automatic induction for sleeper steel molds according to claim 4, characterized in that: The pressure vibration station (8) is connected to one side of the printing panel (16) through the penetrating ball screw (15).

6. The production device with automatic induction for sleeper steel molds according to claim 4, characterized in that: The motor (12) is connected to the vibration cavity (13) through the eccentric wheel (14) axially connected to the output end.

Images