EVA foamed cotton production equipment
By adopting a combination of heating, rotation and stirring mechanisms in the EVA foam cotton production equipment, the problem of low stirring and mixing efficiency is solved, and faster material mixing and higher production efficiency is achieved.
Patent Information
- Application Number
- CN202422374444.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The mixing mechanism structure of the existing EVA foam cotton production equipment is relatively single, resulting in poor mixing efficiency and affecting production efficiency.
The raw materials in the melt drum are heated and melted by heating and melting, and the rotating mechanism is used to control the rotation of the melt drum and use it in conjunction with the stirring mechanism to enhance the stirring effect and extrude the mixed material through the extrusion mechanism.
It speeds up the mixing speed of materials, improves production efficiency, prevents material splashing, reduces material waste, and extends the service life of the equipment.
Smart Images

Figure CN223085260U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of EVA production, and particularly relates to an EVA foam cotton production device. Background Art
[0002] Ethylene-vinyl acetate copolymer (EVA) is a general-purpose polymer, which is flammable and has no irritating smell when burning. When the content of vinyl acetate in EVA is less than 20%, it can be used as a plastic. EVA has good low-temperature resistance, and its thermal decomposition temperature is relatively low, about 230 °C. As the molecular weight increases, the softening point of EVA rises, the processability and the surface gloss of plastic parts decrease, but the strength increases, and the impact toughness and environmental stress cracking resistance improve. EVA is slightly worse than polyethylene and polyvinyl chloride in terms of chemical resistance and oil resistance, and the change is more obvious with the increase of vinyl acetate content.
[0003] Currently, a stirring mechanism is usually provided in EVA foam cotton production equipment. The stirring mechanism is used to stir and mix various raw materials after melting evenly. However, the stirring mechanism of most EVA foam cotton production equipment has a relatively simple structure, which easily leads to poor stirring and mixing efficiency, resulting in a long time spent on stirring and mixing, and affecting production efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide an EVA foam cotton production device for solving the above-mentioned existing technical problems, so as to improve the stirring and mixing efficiency.
[0005] In view of this, the utility model provides an EVA foam cotton production device, including:
[0006] A fixed frame;
[0007] A melting material barrel, which is rotatably installed on the fixed frame and includes an opening structure and a discharge port;
[0008] A heating mechanism, which is installed on the fixed frame for heating the melting material barrel;
[0009] A rotating mechanism, which is installed on the fixed frame for controlling the rotation of the melting material barrel;
[0010] A stirring mechanism, which is used to stir the materials in the melting material barrel;
[0011] An extrusion mechanism, which is installed on the fixed frame for extruding the materials discharged from the discharge port.
[0012] Furthermore, it further includes a capping mechanism, and the capping mechanism includes:
[0013] A movable cover plate, which is used to cover the opening of the melting material barrel;
[0014] Lifting assembly, which is installed on the fixed frame and used to control the movement of the movable cover plate in the first direction;
[0015] Among them, the stirring mechanism is installed on the movable cover plate.
[0016] Furthermore, the lifting assembly includes:
[0017] The first driving member, which is installed on the fixed frame;
[0018] The connecting rod, one end of which is connected to the output end of the first driving member and the other end is connected to the movable cover plate;
[0019] Among them, the first driving member is used to control the connecting rod to move in the first direction.
[0020] Furthermore, the stirring mechanism includes:
[0021] The stirring paddle, which is rotatably installed on the movable cover plate;
[0022] The second driving member, which is installed on the movable cover plate and used to control the rotation of the stirring paddle.
[0023] Furthermore, the capping mechanism further includes:
[0024] The feed hopper, which is installed on the movable cover plate.
[0025] Furthermore, the rotating mechanism includes:
[0026] The third driving member, which is installed on the fixed frame;
[0027] The driving gear, which is installed on the output end of the third driving member;
[0028] The driven gear ring, which is installed on the melt barrel;
[0029] Among them, the driving gear and the driven gear ring are meshed, and the third driving member is used to control the rotation of the driving gear.
[0030] Furthermore, the melt barrel further includes:
[0031] A plurality of stirring blades, which are installed on the inner wall of the melt barrel.
[0032] Furthermore, the extrusion mechanism includes:
[0033] The extrusion barrel, which is installed on the fixing machine and includes a feed inlet and an extrusion outlet;
[0034] The extrusion screw, which is rotatably installed in the extrusion barrel;
[0035] The fourth driving member is installed on the fixing frame and is used to control the rotation of the material extrusion screw;
[0036] Wherein, the feed inlet is communicated with the discharge outlet.
[0037] The beneficial effects of the present utility model are as follows:
[0038] The heating mechanism is used to heat and melt various raw materials in the melting barrel, and the stirring mechanism is used to stir and mix various raw materials in the melting barrel. At the same time, the rotating mechanism controls the rotation of the melting barrel and is used in cooperation with the stirring mechanism, effectively enhancing the stirring effect, accelerating the material mixing speed, and improving the production efficiency. Description of the Drawings
[0039] Figure 1 is the overall structural schematic diagram of the present utility model;
[0040] Figure 2 is the structural schematic diagram of the melting barrel in the present utility model;
[0041] The marks in the figure are shown as:
[0042] 1. Fixing frame; 2. Melting barrel; 201. Discharge outlet; 202. Stirring blades; 3. Heating mechanism; 4. Moving cover plate; 5. First driving member; 6. Connecting rod; 7. Stirring paddle; 8. Second driving member; 9. Feed hopper; 10. Third driving member; 11. Driving gear; 12. Driven gear ring; 13. Extrusion barrel; 1301. Feed inlet; 1302. Extrusion port; 14. Extrusion screw; 15. Fourth driving member; Z. First direction. Specific Embodiments
[0043] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the scope of protection of the present application.
[0044] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the said technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar reference numerals and letters denote similar items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0045] Embodiment 1:
[0046] This embodiment provides an EVA foam production device, including:
[0047] Fixing frame 1;
[0048] Melting material barrel 2, which is rotatably installed on the fixing frame 1 and includes an opening structure and a discharge port 201;
[0049] Heating mechanism 3, which is installed on the fixing frame 1 for heating the melting material barrel 2;
[0050] Rotating mechanism, which is installed on the fixing frame 1 for controlling the rotation of the melting material barrel 2;
[0051] Stirring mechanism, which is used for stirring the materials in the melting material barrel 2;
[0052] Extrusion mechanism, which is installed on the fixing frame 1 and is used for extruding the materials discharged from the discharge port 201.
[0053] In this technical solution, EVA resin is mixed with a foaming agent, a plasticizer, and other additives in a certain proportion, and then added into the melting material barrel 2 through the opening structure of the melting material barrel 2. The heating mechanism 3 heats the melting material barrel 2 so that the raw materials in the melting material barrel 2 are melted, and then the stirring mechanism works to stir various raw materials. At the same time, the rotating mechanism controls the rotation of the melting material barrel 2, driving the materials in the melting material barrel 2 to flow. The rotation direction of the melting material barrel 2 is opposite to the stirring rotation direction of the stirring mechanism, causing a turbulent flow in the fluid in the melting material barrel 2, strengthening the stirring effect, and enabling various raw materials to be mixed together faster. After the mixing is completed, the materials in the melting material barrel 2 are discharged through the discharge port 201 into the extrusion mechanism, and then extruded by the extrusion mechanism onto the production mold for use.
[0054] In summary, the heating mechanism 3 is used to heat and melt various raw materials in the melting barrel 2, the stirring mechanism is used to stir and mix various raw materials in the melting barrel 2, and at the same time, the rotating mechanism controls the rotation of the melting barrel 2 and is used in cooperation with the stirring mechanism, effectively enhancing the stirring effect, accelerating the material mixing speed, and improving the production efficiency.
[0055] Embodiment 2:
[0056] This embodiment provides an EVA foam cotton production device. In addition to including the technical solutions of the above embodiment, it also has the following technical features.
[0057] Furthermore, it further includes a capping mechanism, and the capping mechanism includes:
[0058] A moving cover plate 4, and the moving cover plate 4 is used to cover the opening of the melting barrel 2;
[0059] A lifting assembly, which is installed on the fixed frame 1 and is used to control the moving cover plate 4 to move along the first direction Z;
[0060] Among them, the stirring mechanism is installed on the moving cover plate 4.
[0061] Furthermore, the lifting assembly includes:
[0062] A first driving member 5, and the first driving member 5 is installed on the fixed frame 1;
[0063] A connecting rod 6, one end of the connecting rod 6 is connected to the output end of the first driving member 5, and the other end is connected to the moving cover plate 4;
[0064] Among them, the first driving member 5 is used to control the connecting rod 6 to move along the first direction Z.
[0065] Furthermore, the stirring mechanism includes:
[0066] A stirring paddle 7, and the stirring paddle 7 is rotatably installed on the moving cover plate 4;
[0067] A second driving member 8, and the second driving member 8 is installed on the moving cover plate 4 and is used to control the rotation of the stirring paddle 7.
[0068] In this technical solution, the first driving member 5 can be a cylinder. The cylinder is installed on the fixed frame 1, the output end of the cylinder is connected to the connecting rod 6, and the piston of the cylinder extends to push the connecting rod 6 to move downward along the first direction Z. The connecting rod 6 drives the moving cover plate 4 to move downward along the first direction Z, so that the moving cover plate 4 can cover the opening of the melting barrel 2.
[0069] The second driving member 8 can be a motor, which is installed on the movable cover plate 4. After the movable cover plate 4 moves downward along the first direction Z to a specified position to seal the melting material barrel 2, the motor drives the stirring paddle 7 to rotate to stir and mix the materials in the melting material barrel 2.
[0070] Through this structural design, it effectively prevents the materials in the melting material barrel 2 from splashing out during the stirring and mixing process, avoiding material waste and environmental pollution; in addition, the stirring paddle 7 can be lifted and lowered with the movable cover plate 4, facilitating the staff to clean the stirring paddle 7 during the subsequent production.
[0071] Embodiment 3:
[0072] This embodiment provides an EVA foam production device. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0073] Furthermore, the capping mechanism further includes:
[0074] A feed hopper 9, and the feed hopper 9 is installed on the movable cover plate 4.
[0075] Through this structural design, when all the materials in the melting material barrel 2 are discharged from the discharge port 201 into the extrusion mechanism and various raw materials need to be added to the melting material barrel 2 again, the raw materials can be directly added to the melting material barrel 2 through the feed hopper 9. In addition, when the production and preparation are completed, cleaning liquid can also be added to the melting material barrel 2 through the feed hopper 9, and in cooperation with the stirring operation of the stirring mechanism, the inside of the melting material barrel 2 can be cleaned.
[0076] In summary, without the lifting component controlling the movable cover plate 4 to move upward along the first direction Z, raw materials or cleaning liquid can be added to the melting material barrel 2, reducing the working frequency of the lifting component, reducing the loss of the lifting component, extending the service life, and having high practicability.
[0077] Embodiment 4:
[0078] This embodiment provides an EVA foam production device. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0079] Furthermore, the rotating mechanism includes:
[0080] A third driving member 10, and the third driving member 10 is installed on the fixed frame 1;
[0081] A driving gear 11, and the driving gear 11 is installed on the output end of the third driving member 10;
[0082] A driven gear ring 12, and the driven gear ring 12 is installed on the melting material barrel 2;
[0083] Among them, the driving gear 11 meshes with the driven gear ring 12, and the third driving member 10 is used to control the rotation of the driving gear 11.
[0084] In this technical solution, the third driving member 10 can be a motor. The driving gear 11 is installed on the output shaft of the motor and meshes with the driven gear ring 12 installed on the melting barrel 2. By controlling the rotation of the driving gear 11 with the motor, the driven gear ring 12 is driven to rotate, thereby driving the melting barrel 2 to rotate.
[0085] Embodiment 5:
[0086] This embodiment provides an EVA foam production device. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0087] Furthermore, the melting barrel 2 further includes:
[0088] A plurality of stirring blades 202, and the plurality of stirring blades 202 are installed on the inner wall of the melting barrel 2.
[0089] In this technical solution, the plurality of stirring blades 202 are arranged in a circular array on the inner wall of the melting barrel 2. Through holes arranged in a linear array along the first direction Z are further provided on the stirring blades 202. During the rotation of the melting barrel 2 to drive the material to rotate, the stirring blades 202 play a role in stirring the material. At the same time, the material can also flow through the through holes on the stirring blades 202, further enhancing the stirring effect, thereby effectively accelerating the mixing of various raw materials and improving production efficiency.
[0090] Embodiment 6:
[0091] This embodiment provides an EVA foam production device. In addition to including the technical solutions of the above embodiments, it also has the following technical features.
[0092] Furthermore, the extrusion mechanism includes:
[0093] An extrusion barrel 13, which is installed on the fixing machine and includes a feed inlet 1301 and an extrusion outlet 1302;
[0094] An extrusion screw 14, which is rotatably installed in the extrusion barrel 13;
[0095] A fourth driving member 15, which is installed on the fixing frame 1 and is used to control the rotation of the extrusion screw 14;
[0096] Among them, the feed inlet 1301 is communicated with the discharge port 201.
[0097] In this technical solution, the fourth driving member 15 can be a motor. The material prepared in the melting barrel 2 is discharged through the discharge port 201 and enters the feeding cylinder through the feeding port 1301. The fourth driving member 15 controls the rotation of the extrusion screw 14, and the extrusion screw 14 pushes the material out of the extrusion cylinder 13 from the extrusion port 1302 along the axial direction of the extrusion cylinder 13, realizing the extrusion operation of the material.
[0098] The embodiments of the present application have been described above with reference to the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific embodiments. The above specific embodiments are merely illustrative rather than restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.
Claims
1. An EVA foam production device, characterized in that, Comprising: A fixing frame (1); A melting material barrel (2), which is rotatably mounted on the fixing frame (1) and includes an opening structure and a discharging port (201); A heating mechanism (3), which is mounted on the fixing frame (1) for heating the melting material barrel (2); A rotating mechanism, which is mounted on the fixing frame (1) for controlling the rotation of the melting material barrel (2); A stirring mechanism, which is used for stirring the materials in the melting material barrel (2); An extrusion mechanism, which is mounted on the fixing frame (1) for extruding the materials discharged from the discharging port (201).
2. An EVA foam production device according to claim 1, characterized in that, It further includes a capping mechanism, and the capping mechanism includes: A movable cover plate (4), which is used for covering the opening of the melting material barrel (2); A lifting assembly, which is mounted on the fixing frame (1) for controlling the movement of the movable cover plate (4) along the first direction (Z); Wherein, the stirring mechanism is mounted on the movable cover plate (4).
3. An EVA foam production device according to claim 2, characterized in that, The lifting assembly includes: A first driving member (5), which is mounted on the fixing frame (1); A connecting rod (6), one end of which is connected to the output end of the first driving member (5), and the other end is connected to the movable cover plate (4); Wherein, the first driving member (5) is used for controlling the movement of the connecting rod (6) along the first direction (Z).
4. An EVA foam production device according to claim 2, characterized in that, The stirring mechanism includes: A stirring paddle (7), which is rotatably mounted on the movable cover plate (4); A second driving member (8), which is mounted on the movable cover plate (4) for controlling the rotation of the stirring paddle (7).
5. An EVA foam production device according to claim 2, characterized in that, The capping mechanism further includes: A feed hopper (9), which is mounted on the movable cover plate (4).
6. The EVA foam production equipment according to claim 1, characterized in that The rotating mechanism includes: A third driving member (10), which is mounted on the fixing frame (1); A driving gear (11), which is mounted on the output end of the third driving member (10); A driven gear ring (12), which is mounted on the melting material barrel (2); Wherein, the driving gear (11) and the driven gear ring (12) are meshed with each other, and the third driving member (10) is used for controlling the rotation of the driving gear (11).
7. An EVA foam production device according to claim 1, characterized in that, The melting material barrel (2) further includes: A plurality of stirring blades (202), which are mounted on the inner wall of the melting material barrel (2).
8. An EVA foam production device according to claim 1, characterized in that, The extrusion mechanism includes: An extrusion barrel (13), which is mounted on the fixing machine and includes a feed inlet (1301) and an extrusion outlet (1302); An extrusion screw (14), which is rotatably mounted in the extrusion barrel (13); A fourth driving member (15), which is mounted on the fixing frame (1) for controlling the rotation of the extrusion screw (14); Wherein, the feed inlet (1301) is communicated with the discharging port (201).