Wet material crushing and sucking gun

By designing a wet material crushing suction gun, the blockage problem during the wet material transportation process is solved by using a crushing blade and a negative pressure suction system, and efficient and stable material transportation and energy consumption control are achieved.

CN223087118UActive Publication Date: 2025-07-11XIAMEN AMEXIN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422333036.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-11
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

When transporting humidity-sensitive materials, traditional dry material transport methods are prone to forming mass due to humidity and viscosity, resulting in blockage of the suction port and affecting the conveying efficiency and material quality.

Method used

Design a wet material crushing and suction gun, including a servo motor, spindle, crushing blade and negative pressure suction system, crushing large pieces of materials to a suitable size through crushing blades, and transporting them using negative pressure to reduce agglomeration and improve conveying efficiency and uniformity.

Benefits of technology

It improves the efficiency of wet material transportation, reduces agglomeration, ensures material quality stability, reduces energy consumption and processing costs, and simplifies subsequent processing processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wet material crushing and sucking gun. A servo motor is arranged at the upper end of a mounting seat, a sucking pipe is connected with the lower end of the mounting seat, a main shaft penetrates through the mounting seat and is connected with the servo motor through a coupler, a discharging pipe is connected with the upper end side of the sucking pipe, and a crushing blade is arranged at a lower port of the sucking pipe and is connected with the main shaft. According to the device, materials are sucked in from the material suction pipe through negative pressure at the end of the discharging pipe, large materials are crushed into proper sizes through the crushing blades in the feeding process, the rotating speed of the servo motor is adjusted, and the crushing sizes of the materials are controlled; according to the material suction gun, the conveying efficiency of wet materials is greatly improved, the caking phenomenon of the materials in the conveying process is effectively reduced, and the uniformity and the quality stability of the materials are ensured; due to the unique negative pressure conveying mechanism, direct contact between the materials and air is reduced, a large amount of energy consumption needed by drying treatment is reduced, meanwhile, the follow-up treatment process is simplified, remarkable advantages are shown in the aspects of energy consumption and treatment cost, and therefore effective control over the cost is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material conveying, and particularly relates to a wet material crushing and suction gun. Background Art

[0002] Conveying equipment plays a crucial role in modern industrial production. It has shown extraordinary background value in improving production efficiency, ensuring product quality, optimizing energy utilization and cost control, and dealing with special working environments. As an indispensable core equipment in many industries, the traditional dry material conveying method for humidity-sensitive materials such as fly ash and slag often needs to maintain a specific humidity during transportation to prevent quality deterioration. During the operation of the wet material conveying system, materials often form large lumps due to humidity and viscosity, causing blockages at the suction port and other problems. Content of the Utility Model

[0003] The utility model provides a wet material crushing and suction gun, which can effectively solve the above problems.

[0004] The utility model is implemented as follows:

[0005] A wet material crushing and suction gun includes a mounting seat, a support seat, a servo motor, a main shaft, a coupling, a suction pipe, a discharge pipe, and a crushing blade. The servo motor is arranged at the upper end of the mounting seat, the support seat is arranged on the side of the mounting seat, the suction pipe is connected to the lower end of the mounting seat, the main shaft passes through the mounting seat and is connected to the servo motor through the coupling, the discharge pipe is connected to the upper side of the upper end of the suction pipe, and the crushing blade is arranged at the lower port of the suction pipe and connected to the main shaft.

[0006] As a further improvement, the included angle between the discharge pipe and the upstream section of the suction pipe is 120° - 160°. Preferably, it is 150°.

[0007] As a further improvement, air supplement holes are provided on the pipe wall of the suction pipe.

[0008] As a further improvement, the upstream side of the air supplement holes is recessed inward.

[0009] As a further improvement, the crushing blade is inclined downward.

[0010] As a further improvement, the inclination angle of the crushing blade is 30° - 60°. Preferably, it is 45°.

[0011] As a further improvement, a cutting edge is provided on the outer side of the crushing blade.

[0012] As a further improvement, a feeding notch is provided on the side of the lower port of the suction pipe.

[0013] As a further improvement, the feeding notch is in an arch shape.

[0014] As a further improvement, there are two groups of the crushing blades, and the two groups of crushing blades are symmetrically arranged up and down at the lower end of the main shaft.

[0015] The beneficial effects of the present utility model are as follows: the device sucks materials from the suction pipe through the negative pressure at the end of the discharge pipe. During the feeding process, the crushing blades break large materials into appropriate sizes. The rotation speed of the servo motor is adjusted according to the crushing requirement to control the size of the crushed materials; the suction gun greatly improves the conveying efficiency of wet materials, effectively reduces the caking phenomenon of materials during the conveying process, and ensures the uniformity and quality stability of the materials; its unique negative pressure conveying mechanism reduces the direct contact between materials and air, reduces the large amount of energy consumption required for drying treatment, simplifies the subsequent treatment process, shows significant advantages in energy consumption and treatment cost, and thus realizes the effective control of costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained based on these drawings without creative efforts.

[0017] Figure 1 is a schematic structural diagram provided by an embodiment of a wet material crushing suction gun of the present utility model;

[0018] Figure 2 is an exploded view provided by an embodiment of a wet material crushing suction gun of the present utility model;

[0019] Figure 3 is a partial schematic structural diagram provided by an embodiment of a wet material crushing suction gun of the present utility model;

[0020] Figure 4 is a schematic structural diagram of the crushing blade provided by an embodiment of a wet material crushing suction gun of the present utility model;

[0021] Figure 5 is another schematic diagram of the crushing blade provided by an embodiment of a wet material crushing suction gun of the present utility model.

[0022] Reference numerals:

[0023] Mounting seat 1; support seat 2; servo motor 3; main shaft 4; coupling 5; suction pipe 6; air supplement hole 61; feeding notch 62; discharge pipe 7; crushing blade 8; blade edge 81. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model. Therefore, the detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model.

[0025] In the description of the present utility model, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "a plurality" means two or more unless otherwise specifically defined.

[0026] In the description of the present utility model, the orientation or positional relationship indicated by the terms "upper", "middle", "side", "lateral side", "upper side", "end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation of the present utility model.

[0027] Referring to Figures 1-5 As shown, a wet material crushing and suction gun includes a mounting base 1, a support base 2, a servo motor 3, a main shaft 4, a coupling 5, a suction pipe 6, a discharge pipe 7 and a crushing blade 8. The servo motor 3 is provided at the upper end of the mounting base 1, the support base 2 is provided at the side of the mounting base 1, the suction pipe 6 is connected to the lower end of the mounting base 1, the main shaft 4 passes through the mounting base 1 and is connected to the servo motor 3 through the coupling 5, the discharge pipe 7 is connected to the upper side of the upper end of the suction pipe 6, and the crushing blade 8 is provided at the lower port of the suction pipe 6 and is connected to the main shaft 4.

[0028] The main shaft 4 of the crushing and suction gun is connected to the servo motor 3 through the coupling 5. The crushing blade 8 is installed at the bottom of the main shaft 4 to crush the material by rotation for convenient suction of the material; the main shaft 4 in the suction pipe 6 is fixed by the mounting base 1 to prevent the main shaft 4 from shaking during crushing rotation, which may cause damage to it and reduce the working efficiency of the crushing suction gun; the discharge pipe 7 forms a negative pressure through the connected equipment to suck the material.

[0029] Further, the included angle between the discharge pipe 7 and the upstream section of the suction pipe 6 is 120° - 160°. Preferably, it is 150°.

[0030] If the angle is too small, it will be disadvantageous for discharging the material, while if the angle is too large, it will be disadvantageous for the discharging pipe 7 to be connected with other equipment through structures such as chucks.

[0031] Furthermore, an air supply hole 61 is provided on the tube wall of the suction tube 6 .

[0032] The air holes 61 are for air flow when sucking materials, so as to better drive the material to be sucked in. If all the materials are sucked in, there may be a material blockage. The air holes 61 cannot be too large, otherwise it will affect the negative pressure effect, so the holes should be small and numerous.

[0033] Furthermore, the upstream side of the air supplement hole 61 is recessed inwards.

[0034] The upstream end side of the air replenishing hole 61 is recessed inwardly, which can prevent the material from being squeezed out of the air replenishing hole 61, and can also increase the air replenishing effect and avoid being blocked when the material is sucked.

[0035] Furthermore, the crushing blade 8 is inclined downward.

[0036] The contact area between the broken blade and the material is increased, and the material is also prevented from being thrown out of the suction pipe 6 as much as possible.

[0037] Furthermore, the inclination angle of the crushing blade 8 is 30°-60°, preferably 45°.

[0038] Furthermore, a blade edge 81 is provided on the outer side of the crushing blade 8 .

[0039] The outer side is provided with a blade 81 so that the material moves inwards during cutting.

[0040] Furthermore, a feeding notch 62 is provided on the lower end side of the suction pipe 6 .

[0041] On the one hand, it is to prevent the suction pipe 6 from being adsorbed on the barrel, and on the other hand, it is conducive to feeding and prevents the material from being thrown out.

[0042] Furthermore, the feed notch 62 is in an arch shape.

[0043] The feeding is convenient, the structure is firm, and the blocking area is increased.

[0044] Furthermore, the crushing blades 8 are provided with two groups, and the two groups of crushing blades 8 are symmetrically arranged at the lower end of the main shaft 4.

[0045] Realize secondary cutting and crushing of materials to improve crushing effect.

[0046] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, various modifications and variations can be made to the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A wet material crushing and suction gun, characterized in that, It includes a mounting base, a support base, a servo motor, a main shaft, a coupling, a suction pipe, a discharge pipe and a crushing blade. The servo motor is arranged at the upper end of the mounting base, the support base is arranged at the side of the mounting base, the suction pipe is connected to the lower end of the mounting base, the main shaft passes through the mounting base and is connected to the servo motor through the coupling, the discharge pipe is connected to the upper side of the upper end of the suction pipe, and the crushing blade is arranged at the lower port of the suction pipe and connected to the main shaft.

2. The wet material crushing and suction gun according to claim 1, characterized in that, The included angle between the discharge pipe and the upstream section of the suction pipe is 120°-160°.

3. A wet material crushing and suction gun according to claim 1 or 2, characterized in that, Air supplement holes are provided on the pipe wall of the suction pipe.

4. The wet material crushing and suction gun according to claim 3, characterized in that, The upstream side of the air supplement hole is recessed inward.

5. The wet material crushing and suction gun according to claim 1, characterized in that The crushing blade inclines downward.

6. The wet material crushing and suction gun according to claim 5, characterized in that, The inclination angle of the crushing blade is 30°-60°.

7. A wet material crushing and suction gun according to claim 1, 5 or 6, characterized in that, Cutting edges are provided on the outer side surface of the crushing blade.

8. A wet material crushing and suction gun according to claim 1 or 2, characterized in that, A feeding notch is provided on the side of the lower port of the suction pipe.

9. The wet material crushing and suction gun according to claim 8, characterized in that, The feeding notch is in an arch shape.

10. A wet material crushing and suction gun according to claim 1, 5 or 6, characterized in that, There are two groups of crushing blades, and the two groups of crushing blades are symmetrically arranged up and down at the lower end of the main shaft.