Intelligent material transferring and caching device

Abstract

The utility model belongs to the technical field of material loading, and relates to an intelligent material transferring and buffering device which is characterized by comprising a buffering chamber, a material receiving mechanism, a material pushing mechanism and a first-stage buffering feeding mechanism, the tail end of the buffering chamber is provided with two installation arms which are arranged up and down, the material receiving mechanism is installed on the installation arm at the lower end, and the material pushing mechanism is installed on the first-stage buffering feeding mechanism. A material pushing mechanism is installed on the installation arm at the upper end, a first-stage buffering feeding mechanism is installed at the front end of the material receiving mechanism, the first-stage buffering feeding mechanism is a conveying belt, partition plates are evenly distributed on the belt face of the conveying belt at intervals, the conveying belt is driven by a servo motor, and a discharging port detection switch and a vehicle detection switch are arranged at the tail of the conveying belt. The intelligent material transferring and caching device is scientific and reasonable in design, has the advantages of saving manpower and labor, improving loading efficiency, reducing loading cost and being easy to achieve, and has high innovativeness.

Description

Technical Field

[0001] The utility model belongs to the technical field of material loading, and relates to a buffer device, in particular to an intelligent material transfer buffer device. Background Technique

[0002] After the materials are packed, they need to be transported by a transport vehicle. The existing operation is as follows: the materials directly fall from the blanking channel to the blanking place, and then the workers manually load the blanked materials. If there is no loading work for a period of time, it will cause the workers to be idle; if there is a lot of loading work, it will cause congestion of the transport vehicle due to the low efficiency of manual loading. Therefore, the existing loading work has problems such as being laborious and time-consuming and low loading efficiency.

[0003] In view of the above problems, it is very necessary to propose an intelligent material transfer buffer device. Summary of the Invention

[0004] The purpose of the utility model is to provide an intelligent material transfer buffer device with a scientific and reasonable structural design, which is labor-saving, improves the loading efficiency, reduces the loading cost and is easy to implement.

[0005] The utility model solves its technical problems through the following technical solutions:

[0006] The intelligent material transfer buffer device is characterized in that it includes a buffer chamber, a material receiving mechanism, a material pushing mechanism and a first-stage buffer feeding mechanism. At the tail end of the buffer chamber, there are two mounting arms arranged up and down. A material receiving mechanism is installed on the lower mounting arm, a material pushing mechanism is installed on the upper mounting arm, and a first-stage buffer feeding mechanism is installed at the front end of the material receiving mechanism. The first-stage buffer feeding mechanism is a conveyor belt with partitions evenly distributed at intervals on the belt surface. The conveyor belt is driven by a servo motor, and a discharge port detection switch and a vehicle detection switch are respectively arranged at the tail of the conveyor belt.

[0007] Moreover, the buffer chamber includes a blanking sub-chamber and a feeding sub-chamber arranged at the rear of the blanking sub-chamber. The blanking sub-chamber is a cube structure, and a blanking port is arranged at the position close to the rear of the top of the cube structure. The front end of the conveyor belt extends into the blanking sub-chamber and is placed below the blanking port. A material receiving mechanism and a material pushing mechanism are respectively arranged in the blanking sub-chamber at the front end of the conveyor belt. The feeding sub-chamber is a housing covering the conveyor belt rack.

[0008] Moreover, an observation window is arranged at the position corresponding to the blanking port on the side wall of the blanking sub-chamber.

[0009] Moreover, the material receiving mechanism includes a lower servo slide and a material receiving plate. The lower servo slide is installed on the lower mounting arm, and the material receiving plate is driven and installed on the lower servo slide.

[0010] Moreover, the pusher mechanism includes an upper servo slide and a pusher plate. The upper servo slide is installed on the mounting arm at the upper end, and the pusher plate is driven and installed on the upper servo slide. The pusher plate is composed of a horizontal mounting part and a vertical pusher part. The horizontal mounting part is installed on the upper servo slide, and the vertical pusher part is vertically installed at the rear end of the horizontal mounting part. The vertical pusher part is located above the receiving plate.

[0011] Moreover, an auxiliary sliding mechanism is further included. The auxiliary sliding mechanism includes a sliding seat and a slider. Sliding seats are provided in the buffer chambers on both sides of the receiving mechanism and the pusher mechanism, and sliders are slidably provided on the sliding seats. The receiving plate of the receiving mechanism and the vertical pusher part of the pusher mechanism are both provided on the sliders.

[0012] Moreover, a three-stage buffer feeding mechanism is further included. The three-stage buffer mechanism includes a longitudinal servo slide and a longitudinal moving plate. Longitudinal servo slides are oppositely arranged on the inner wall of the buffer chamber, and the longitudinal moving plate is slidably installed on the longitudinal servo slides. The mounting arm and the auxiliary sliding mechanism are both installed on the longitudinal moving plate.

[0013] The advantages and beneficial effects of the present utility model are as follows:

[0014] The intelligent material transfer and buffer device of the present utility model can realize three-stage buffering of the materials to be transferred, that is, when the receiving plate fully extends, the pusher plate pushes the material into the empty space on the conveyor belt. The conveyor belt moves one grid in the discharging direction. After the material falls onto the receiving plate, the pusher plate pushes the material into the empty space on the conveyor belt. The conveyor belt moves one grid in the discharging direction again, and the first-stage buffering is completed during the conveying process of the conveyor belt; if the material arrival detection switch at the discharging port detects that the material reaches the end of the conveyor belt and the vehicle detection switch detects that the transport vehicle has not arrived yet, then the receiving plate gradually retracts forward, and under the action of the pusher plate, the material is discharged into the front several empty spaces on the conveyor belt, thus completing the second-stage buffering; when the frontmost empty space on the conveyor belt is also filled and the transport vehicle still has not arrived, then the third-stage buffering is started, that is, under the action of the longitudinal servo slide, the material can be stacked and discharged into the front several empty spaces; if the interval time for the transport vehicle to arrive for loading is relatively long, then the three-stage buffer feeding mechanism can also be started at the beginning, that is, the materials are stacked in each empty space to increase the buffer quantity. After the transport vehicle is in place, the vehicle detection switch sends a signal to the servo motor driving the conveyor belt, and the conveyor belt operates to complete the loading work into the transport vehicle. The present utility model does not require manual participation, greatly improves the loading efficiency, reduces the loading cost, and saves manpower. Description of the Drawings

[0015] Figure 1 is a structural schematic diagram of the present utility model;

[0016] Figure 2Schematic structural diagram of the structure of the present utility model with part of the buffer chamber structure omitted;

[0017] Figure 3 Schematic structural diagram of the assembly of the material receiving mechanism, material pushing mechanism and three-stage buffer feeding mechanism of the present utility model in the buffer chamber.

[0018] Reference numerals

[0019] 1 - blanking sub-chamber, 2 - observation window, 3 - feeding sub-chamber, 4 - conveyor belt frame, 5 - upper servo slide, 6 - lower servo slide, 7 - horizontal mounting part, 8 - material receiving plate, 9 - material pushing plate, 10 - partition board, 11 - conveyor belt, 12 - longitudinal servo slide, 13 - longitudinal moving plate, 14 - slider, 15 - slide seat, 16 - mounting arm. Specific embodiments

[0020] The present utility model will be further described in detail below through specific embodiments. The following embodiments are only descriptive and not restrictive, and the protection scope of the present utility model cannot be limited thereby.

[0021] The intelligent material transfer and buffering device is innovative in that it includes a buffer chamber, a material receiving mechanism, a material pushing mechanism and a primary buffer feeding mechanism. The buffer chamber includes a blanking sub-chamber 1 and a feeding sub-chamber 3 provided at the rear of the blanking sub-chamber. The blanking sub-chamber is a cube structure, and a blanking port is provided at the position near the rear of the top of the cube structure. The front end of the conveyor belt extends into the blanking sub-chamber and is placed below the blanking port. A material receiving mechanism and a material pushing mechanism are respectively arranged in the blanking sub-chamber at the front end of the conveyor belt. The feeding sub-chamber is a housing covering the conveyor belt frame 4. In order to facilitate the observation of the blanking situation, an observation window 2 is provided at the position corresponding to the blanking port on the side wall of the blanking sub-chamber.

[0022] At the end of the blanking compartment of the cuboid structure, that is, at the position corresponding to the rear end of the blanking port, there are two mounting arms 16 arranged vertically. A material receiving mechanism is installed on the lower mounting arm, and a material pushing mechanism is installed on the upper mounting arm. A primary buffer feeding mechanism is installed at the front end of the material receiving mechanism. The primary buffer feeding mechanism is a conveyor belt 11 with partitions 10 evenly distributed at intervals on the belt surface. Each partition divides the conveyor belt into several empty spaces for holding materials. The conveyor belt is driven by a servo motor and consists of a first horizontal part, a lifting part, and a second horizontal part connected in sequence. The front end of the lifting part is placed above, and the rear end of the lifting part is placed below. The lower end of the lifting part is connected to the first horizontal part, and the higher end of the lifting part is connected to the second horizontal part. An outlet detection switch and a vehicle detection switch are respectively arranged at the end of the second horizontal part of the conveyor belt. The outlet detection switch is used to detect whether there is material at the end of the conveyor belt and send a signal to the servo motor of the conveyor belt; the vehicle detection switch is used to detect whether a vehicle has reached below the conveyor belt and send a signal to the servo motor of the conveyor belt.

[0023] The material receiving mechanism includes a lower servo slide 6 and a material receiving plate 8. A lower servo slide is installed on the lower mounting arm, and a material receiving plate is driven and installed on the lower servo slide. The material pushing mechanism includes an upper servo slide 5 and a material pushing plate 9. An upper servo slide is installed on the upper mounting arm, and a material pushing plate is driven and installed on the upper servo slide. The material pushing plate consists of a horizontal mounting part and a vertical material pushing part. A horizontal mounting part 7 is installed on the upper servo slide, and a vertical material pushing part is vertically installed at the rear end of the horizontal mounting part. The vertical material pushing part is placed above the material receiving plate and is used to push the material placed on the material receiving plate out.

[0024] To ensure the stability of the material receiving plate and the material pushing plate during movement, the present invention also designs an auxiliary sliding mechanism. The auxiliary sliding mechanism includes a slide base 15 and a slider 14. Slide bases are arranged in the buffer chambers on both sides of the material receiving mechanism and the material pushing mechanism, and sliders are slidably arranged on the slide bases. The material receiving plate of the material receiving mechanism and the vertical material pushing part of the material pushing mechanism are both arranged on the sliders.

[0025] The present invention can achieve three - level caching of the materials to be transferred, that is, when the material receiving plate fully extends, the material pushing plate pushes the material into the empty spaces in the latter several grids on the conveyor belt, and the first - level caching is completed during the conveyor belt transportation;

[0026] If the material reaches the end of the conveyor belt and the detection switch detects that the transport vehicle has not arrived yet, then the material receiving plate gradually retracts forward on the material receiving plate, and under the action of the material pushing plate, the blanking in the front several empty spaces on the conveyor belt is completed, thus completing the second - level caching;

[0027] It further includes a three - stage buffer feeding mechanism. The three - stage buffer mechanism includes a longitudinal servo slide 12 and a longitudinal moving plate 13. Longitudinal servo slides are oppositely arranged on the inner wall of the buffer chamber. A longitudinal moving plate is slidably mounted on the longitudinal servo slide. The mounting arm and the auxiliary sliding mechanism are both mounted on the longitudinal moving plate. When the three - stage buffer feeding mechanism is in use, partitions with corresponding heights need to be adapted on the conveyor belt to ensure the stability of the material conveyance on the conveyor belt.

[0028] When the frontmost empty spaces on the conveyor belt are also filled and the transport vehicle still hasn't arrived, then the three - stage buffer is activated. That is, under the action of the longitudinal servo slide, the previous empty spaces can be stacked and fed. If the arrival interval of the transport vehicle for loading is relatively long, then the three - stage buffer feeding mechanism can also be started at the beginning, that is, the stacking of materials in each empty space is increased to increase the buffer quantity. After the transport vehicle is in place, the vehicle detection switch sends a signal to the servo motor driving the conveyor belt, and the conveyor belt operates to complete the loading work into the transport vehicle. The utility model does not require manual participation, greatly improving the loading efficiency, reducing the loading cost, and saving manpower.

[0029] Although the embodiments and drawings of the present utility model are disclosed for illustrative purposes, those skilled in the art can understand that: within the spirit and scope of the present utility model and the appended claims, various substitutions, changes, and modifications are possible. Therefore, the scope of the present utility model is not limited to the content disclosed in the embodiments and drawings.

Claims

1. Intelligent material transfer and caching device, characterized in that: It includes a buffer chamber, a material receiving mechanism, a material pushing mechanism and a primary buffer feeding mechanism. At the tail end of the buffer chamber, there are two mounting arms arranged vertically. The material receiving mechanism is mounted on the lower mounting arm, and the material pushing mechanism is mounted on the upper mounting arm. The primary buffer feeding mechanism is mounted at the front end of the material receiving mechanism. The primary buffer feeding mechanism is a conveyor belt with partitions evenly distributed on the belt surface. The conveyor belt is driven by a servo motor. An outlet detection switch and a vehicle detection switch are respectively arranged at the tail of the conveyor belt.

2. The intelligent material transfer and caching device according to claim 1, wherein: The buffer chamber includes a blanking sub-chamber and a feeding sub-chamber arranged at the rear of the blanking sub-chamber. The blanking sub-chamber is a cube structure. There is a blanking port at the position near the rear of the top of the cube structure. The front end of the conveyor belt extends into the blanking sub-chamber and is placed below the blanking port. The material receiving mechanism and the material pushing mechanism are respectively arranged in the blanking sub-chamber at the front end of the conveyor belt. The feeding sub-chamber is a housing covering the conveyor belt frame.

3. The intelligent material transfer and caching device according to claim 2, characterized in that: An observation window is arranged on the side wall of the blanking sub-chamber corresponding to the position of the blanking port.

4. The intelligent material transfer and caching device according to claim 1, characterized in that: The material receiving mechanism includes a lower servo slide and a material receiving plate. The lower servo slide is mounted on the lower mounting arm, and the material receiving plate is driven and mounted on the lower servo slide.

5. The intelligent material transfer and caching device according to claim 4, wherein: The material pushing mechanism includes an upper servo slide and a material pushing plate. The upper servo slide is mounted on the upper mounting arm, and the material pushing plate is driven and mounted on the upper servo slide. The material pushing plate is composed of a horizontal mounting part and a vertical material pushing part. The horizontal mounting part is mounted on the upper servo slide, and the vertical material pushing part is vertically mounted at the rear end of the horizontal mounting part. The vertical material pushing part is placed above the material receiving plate.

6. The intelligent material transfer and caching device according to claim 5, wherein: It also includes an auxiliary sliding mechanism. The auxiliary sliding mechanism includes a sliding seat and a sliding block. Sliding seats are arranged in the buffer chambers on both sides of the material receiving mechanism and the material pushing mechanism. The sliding block is slidably arranged on the sliding seat. The material receiving plate of the material receiving mechanism and the vertical material pushing part of the material pushing mechanism are both arranged on the sliding block.

7. The intelligent material transfer and caching device according to claim 6, wherein: It also includes a tertiary buffer feeding mechanism. The tertiary buffer feeding mechanism includes a longitudinal servo slide and a longitudinal moving plate. Longitudinal servo slides are oppositely arranged on the inner wall of the buffer chamber. The longitudinal moving plate is slidably mounted on the longitudinal servo slide. The mounting arm and the auxiliary sliding mechanism are both mounted on the longitudinal moving plate.

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