Fermentation stirring device for sulfur-based compound fertilizer
By designing a fermentation and turning device of sulfur-based composite fertilizer, the motor drives the transmission rod to drive the connecting rod and the flip blades to roll around, the problem of inconsistent quality of the top and bottom raw materials in fermentation of sulfur-based composite fertilizers is solved, and the uniform mixing of raw materials and the improvement of fermentation quality is achieved.
Patent Information
- Application Number
- CN202421992963.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-16
AI Technical Summary
During the fermentation of sulfur-based composite fertilizers, the molding quality of the top and bottom raw materials is different, and mixing and flipping is required to ensure the consistency of internal quality, but it is difficult for the prior art to achieve efficient and stable flipping.
A sulfur-based composite fertilizer fermentation and turning device is designed, including a main mechanism, a capping mechanism and a fixing mechanism. The connecting rod and the flipped blade are driven by a motor to roll the circumferentially. Combined with the bottom of the arc-shaped fermentation chamber, it ensures that the flipped blades are turned stably and the raw materials are fully mixed.
The full rolling fermentation of sulfur-based composite fertilizer raw materials is achieved, ensuring uniform mixing of the top and bottom raw materials is improved, fermentation quality and stability are improved, and the device maintains good fixity during use.
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Figure CN223087767U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of turnover devices, in particular to a turnover device for the fermentation of sulfur-based compound fertilizers. Background Technique
[0002] As an important agricultural fertilizer, sulfur-based compound fertilizer plays a crucial role in agricultural production. Due to the presence of sulfur, an important element, sulfur-based compound fertilizer can effectively improve the yield and quality of crops that have a relatively high demand for sulfur. The production process of sulfur-based compound fertilizer is complex, involving various chemical reactions and physical processes, including multiple links such as sulfuric acid production, sulfuric acid production from sulfur, and potassium bisulfate reaction. In recent years, with the increasingly strict environmental protection requirements, the sulfur-based compound fertilizer industry has been continuously carrying out technological innovation and upgrading to reduce pollutant emissions during the production process and improve resource utilization efficiency.
[0003] Before the production process of sulfur-based compound fertilizer, fermentation of sulfur-based compound fertilizer is required to obtain suitable raw materials for use. In conventional use, during fermentation, the quality of the raw materials at the top and bottom is different. Therefore, during fermentation, the raw materials at the bottom need to be mixed and turned over with the raw materials at the top to ensure that the internal quality meets the standards. Content of the Utility Model
[0004] To solve the above technical problems, the utility model provides a turnover device for the fermentation of sulfur-based compound fertilizers, including a main body mechanism, a cover mechanism, and a fixing mechanism. The cover mechanism is located at the top of the main body mechanism, and the fixing mechanism is located on the surface of the main body mechanism;
[0005] The main body mechanism includes a turnover fermentation tank. A horizontal shaft one is fixedly connected to the inner wall of the turnover fermentation tank. A transmission rod is fixedly connected to the inside of the horizontal shaft one. A motor is fixedly connected to the right end of the transmission rod. A connecting rod one is fixedly connected to the surface of the transmission rod. A turnover blade is fixedly connected to the left end of the connecting rod one. A connecting rod two is fixedly connected to the left end of the turnover blade. A connecting rod is fixedly connected to the inside of the connecting rod two. A horizontal shaft two is fixedly connected to the surface of the connecting rod. Moving wheels are fixedly connected to the bottom of the turnover fermentation tank. A motor box is fixedly connected to the surface of the motor.
[0006] Through the above technical solution, by setting the connecting rod one, when the motor is started, the motor drives the transmission rod to rotate, the transmission rod drives the connecting rod one to rotate, and the connecting rod one drives the turnover blade to perform circular tumbling inside the turnover fermentation tank. Driven by the connecting rod one, the turnover blade performs circular tumbling inside the turnover fermentation tank, lifting the raw materials inside the turnover fermentation tank from the bottom to the top position, so that the internal raw materials can be fully tumbled for fermentation.
[0007] As a further improvement of the above solution, the first horizontal shaft is arranged inside the inner wall of the flipping fermentation box, the transmission rod penetrates through the inner wall of the flipping fermentation box, the flipping blade is arranged on the side of the first connecting rod away from the transmission rod, the second horizontal shaft is arranged on the inner wall of the flipping fermentation box, the first horizontal shaft and the second horizontal shaft are symmetric about the center of the top of the flipping fermentation box, one end of the motor box is fixedly connected to the surface of the flipping fermentation box, and the bottom of the flipping fermentation box is an arc surface.
[0008] Through the above technical solution, by arranging the first horizontal shaft and the second horizontal shaft at both ends of the flipping fermentation box, the first connecting rod and the second connecting rod are in the same plane, so that when flipping, the flipping blade flips more stably. By setting the inner bottom of the flipping fermentation box as an arc surface, the raw materials are flipped more thoroughly when the flipping blade flips.
[0009] As a further improvement of the above solution, the cover mechanism includes a hinge, a protective cover is fixedly connected to the surface of the hinge, a flipping handle is fixedly connected to the surface of the protective cover, and an observation window is arranged on the surface of the hinge.
[0010] Through the above technical solution, the situation inside the flipping fermentation box can be observed at any time by setting the observation mirror.
[0011] As a further improvement of the above solution, the hinge is arranged on the top of the flipping fermentation box, the number of the hinges is two, and the two hinges are symmetrically and evenly distributed on the surface about the center of the top of the flipping fermentation box, and the flipping handle is arranged at the end far from the hinge.
[0012] As a further improvement of the above solution, the fixing mechanism includes a mounting plate, a threaded sleeve is fixedly connected to the top of the mounting plate, a threaded rod is threadedly connected inside the threaded sleeve, a rotating handle is fixedly connected to the top of the threaded rod, and a fixing plate is fixedly connected to the bottom of the threaded rod.
[0013] Through the above technical solution, by setting the fixing plate, when fixing the whole device, the threaded rod is rotated by the rotating handle, and the threaded rod moves downward until the fixing plate contacts the ground, so that the whole is kept more stable and will not shift with the moving wheels.
[0014] As a further improvement of the above solution, the number of the mounting plates is two, and the two mounting plates are symmetrically and evenly distributed at both ends about the center of the top of the flipping fermentation box, and the bottom of the threaded rod penetrates through the mounting plate.
[0015] Compared with the prior art, the beneficial effects of the present utility model are:
[0016] In this utility model, by setting the first connecting rod, when the motor starts, the motor drives the transmission rod to rotate, the transmission rod drives the first connecting rod to rotate, and the first connecting rod drives the flipping blade to perform circular tumbling inside the flipping fermentation box. Driven by the first connecting rod, the flipping blade performs circular tumbling inside the flipping fermentation box, lifting the raw materials inside the flipping fermentation box from the bottom to the top position, enabling the raw materials inside to fully tumble and ferment. Through the cooperation of the second connecting rod and the first connecting rod, the overall driving makes the flipping of the flipping blade more stable. By setting the inner bottom of the flipping fermentation box as an arc surface, the flipping of the raw materials by the flipping blade is more thorough.
[0017] In this utility model, by setting the fixing plate, when fixing the overall device, by rotating the handle to rotate the threaded rod, the threaded rod moves downward until the fixing plate contacts the ground, making the overall device more stable and not shifting with the moving wheels. Brief Description of the Drawings
[0018] Figure 1 is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 is a schematic diagram of the overall internal structure of this utility model;
[0020] Figure 3 is this utility model Figure 2 an enlarged schematic diagram of the structure at A;
[0021] Figure 4 is a schematic diagram of the overall bottom of this utility model;
[0022] Figure 5 is a schematic diagram of the overall structure of the fixing mechanism of this utility model.
[0023] In the figure: 1. Main body mechanism; 101. Flipping fermentation box; 102. First horizontal axis; 103. Transmission rod; 104. Motor; 105. First connecting rod; 106. Flipping blade; 107. Second connecting rod; 108. Connecting rod; 109. Second horizontal axis; 110. Moving wheel; 111. Fixed box; 2. Covering mechanism; 201. Hinge; 202. Protective cover; 203. Flipping handle; 204. Observation window; 3. Fixing mechanism; 301. Mounting plate; 302. Threaded sleeve; 303. Threaded rod; 304. Rotating handle; 305. Fixing plate. Detailed Description of the Embodiment
[0024] Next, in combination with the drawings and the specific implementation manners, a further description of this utility model will be given. It should be noted that on the premise of no conflict, the following described embodiments or technical features can be arbitrarily combined with each other to form new embodiments.
[0025] Embodiment 1:
[0026] Please combine with Figures 1-5 , a sulfur-based compound fertilizer fermentation turning device of this embodiment includes a main body mechanism 1, a cover mechanism 2 and a fixing mechanism 3. The cover mechanism 2 is located at the top of the main body mechanism 1, and the fixing mechanism 3 is located on the surface of the main body mechanism 1;
[0027] The main body mechanism 1 includes a turning fermentation box 101. A horizontal shaft 102 is fixedly connected to the inner wall of the turning fermentation box 101. A transmission rod 103 is fixedly connected inside the horizontal shaft 102. A motor 104 is fixedly connected to the right end of the transmission rod 103. A connecting rod 105 is fixedly connected to the surface of the transmission rod 103. A turning blade 106 is fixedly connected to the left end of the connecting rod 105. A connecting rod 107 is fixedly connected to the left end of the turning blade 106. A connecting rod 108 is fixedly connected inside the connecting rod 107. A horizontal shaft 109 is fixedly connected to the surface of the connecting rod 108. A moving wheel 110 is fixedly connected to the bottom of the turning fermentation box 101. A motor box 111 is fixedly connected to the surface of the motor 104.
[0028] The horizontal shaft 102 is arranged inside the inner wall of the turning fermentation box 101. The transmission rod 103 penetrates through the inner wall of the turning fermentation box 101. The turning blade 106 is arranged on the side of the connecting rod 105 away from the transmission rod 103. The horizontal shaft 109 is arranged on the inner wall of the turning fermentation box 101. The horizontal shaft 102 and the horizontal shaft 109 are symmetric about the center of the top of the turning fermentation box 101. One end of the motor box 111 is fixedly connected to the surface of the turning fermentation box 101. The bottom of the turning fermentation box 101 is an arc surface.
[0029] The cover mechanism 2 includes a hinge 201. A protective cover 202 is fixedly connected to the surface of the hinge 201. A turning handle 203 is fixedly connected to the surface of the protective cover 202. An observation window 204 is arranged on the surface of the hinge 201.
[0030] The hinge 201 is arranged on the top of the turning fermentation box 101. The number of the hinges 201 is set to two. The two hinges 201 are symmetrically and evenly distributed on the surface about the center of the top of the turning fermentation box 101. The turning handle 203 is arranged at the end away from the hinge 201.
[0031] The fixing mechanism 3 includes a mounting plate 301. A threaded sleeve 302 is fixedly connected to the top of the mounting plate 301. A threaded rod 303 is threadedly connected inside the threaded sleeve 302. A turning handle 304 is fixedly connected to the top of the threaded rod 303. A fixing plate 305 is fixedly connected to the bottom of the threaded rod 303.
[0032] The number of the mounting plates 301 is set to two. The two mounting plates 301 are symmetrically and evenly distributed at both ends about the center of the top of the turning fermentation box 101. The bottom of the threaded rod 303 penetrates through the mounting plate 301.
[0033] In the embodiment of the present application, the implementation principle of a sulfur-based compound fertilizer fermentation turning device is as follows: When performing the turning work of sulfur-based compound fermentation, first open the protective cover 202 through the hinge 201, and then pour the raw materials into the inside of the turning fermentation box 101. Start the motor 104, the motor 104 drives the transmission rod 103 to rotate, the transmission rod 103 drives the first connecting rod 105 to rotate, and the first connecting rod 105 drives the turning blade 106 to perform circular tumbling inside the turning fermentation box 101. Driven by the first connecting rod 105, the turning blade 106 tumbles circularly inside the turning fermentation box 101, lifting the raw materials inside the turning fermentation box 101 from the bottom to the top position, so that the raw materials inside can fully tumble and ferment. The cooperation of the second connecting rod 107 and the first connecting rod 105 drives the whole to make the turning blade 106 more stable when turning. And through the fixing plate 305, when fixing the whole device, rotate the threaded rod 303 by turning the handle 304, the threaded rod 303 moves downward until the fixing plate 305 contacts the ground, making the whole more stable and not offsetting with the moving wheel 110.
[0034] The above implementation manners are only the preferred implementation manners of the present utility model, and cannot be used to limit the protection scope of the present utility model. Any non-substantial changes and substitutions made by those skilled in the art based on the present utility model belong to the protection scope required by the present utility model.
Claims
1. A sulfur-based compound fertilizer fermentation turning device, characterized in that: It includes a main body mechanism (1), a cover mechanism (2) and a fixing mechanism (3). The cover mechanism (2) is located at the top of the main body mechanism (1), and the fixing mechanism (3) is located on the surface of the main body mechanism (1). The main body mechanism (1) includes a flipping fermentation box (101). A first horizontal shaft (102) is fixedly connected to the inner wall of the flipping fermentation box (101). A transmission rod (103) is fixedly connected inside the first horizontal shaft (102). A motor (104) is fixedly connected to the right end of the transmission rod (103). A first connecting rod (105) is fixedly connected to the surface of the transmission rod (103). A flipping blade (106) is fixedly connected to the left end of the first connecting rod (105). A second connecting rod (107) is fixedly connected to the left end of the flipping blade (106). A connecting rod (108) is fixedly connected inside the second connecting rod (107). A second horizontal shaft (109) is fixedly connected to the surface of the connecting rod (108). Moving wheels (110) are fixedly connected to the bottom of the flipping fermentation box (101). A motor box (111) is fixedly connected to the surface of the motor (104).
2. The sulfur-based compound fertilizer fermentation turning device according to claim 1, characterized in that: The first horizontal shaft (102) is arranged inside the inner wall of the flipping fermentation box (101). The transmission rod (103) penetrates through the inner wall of the flipping fermentation box (101). The flipping blade (106) is arranged on the side of the first connecting rod (105) away from the transmission rod (103). The second horizontal shaft (109) is arranged on the inner wall of the flipping fermentation box (101). The first horizontal shaft (102) and the second horizontal shaft (109) are symmetric about the center of the top of the flipping fermentation box (101). One end of the motor box (111) is fixedly connected to the surface of the flipping fermentation box (101). The bottom of the flipping fermentation box (101) is an arc surface.
3. The sulfur-based compound fertilizer fermentation turning device according to claim 1, characterized in that: The cover mechanism (2) includes a hinge (201). A protective cover (202) is fixedly connected to the surface of the hinge (201). A flipping handle (203) is fixedly connected to the surface of the protective cover (202). An observation window (204) is arranged on the surface of the hinge (201).
4. A sulfur-based compound fertilizer fermentation turning device according to claim 3, characterized in that: The hinge (201) is arranged on the top of the flipping fermentation box (101). The number of the hinges (201) is two. The two hinges (201) are symmetrically and evenly distributed on the surface about the center of the top of the flipping fermentation box (101). The flipping handle (203) is arranged at the end away from the hinge (201).
5. A sulfur-based compound fertilizer fermentation turning device according to claim 1, characterized in that: The fixing mechanism (3) includes a mounting plate (301). A threaded sleeve (302) is fixedly connected to the top of the mounting plate (301). A threaded rod (303) is threadedly connected inside the threaded sleeve (302). A rotating handle (304) is fixedly connected to the top of the threaded rod (303). A fixing plate (305) is fixedly connected to the bottom of the threaded rod (303).
6. The sulfur-based compound fertilizer fermentation turning device according to claim 5, wherein: The number of the mounting plates (301) is two. The two mounting plates (301) are symmetrically and evenly distributed at both ends about the center of the top of the flipping fermentation box (101). The bottom of the threaded rod (303) penetrates through the mounting plate (301).