Direct insertion type one-way internal circulation cooling pipe device applicable to concrete pouring
By designing a straight-pull-type one-way inward circulation cooling pipe device, the problems of complex installation and side leakage of U-shaped cooling pipes are solved, and efficient hydration and heat management is achieved, reducing material costs and reducing concrete cracks.
Patent Information
- Application Number
- CN202421697218.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing U-shaped circulation cooling pipes are difficult to install in large volume concrete construction, have high material investment and are prone to side leakage, and cannot effectively take away the hydration heat, resulting in poor crack control effect.
A straight-inserted one-way inward circulation cooling pipe device is designed, including the main pipe and the branch pipe. The branch pipe is connected to the main pipe through a three-way joint. The end of the branch pipe is wedge-shaped inserted into the thin-walled steel pipe, and an anti-bumping spacer layer is installed at a specific position, fixed in the pier column steel cage, and the hydration heat is taken away through the thin-walled steel pipe.
The installation process is simplified, the material cost is reduced, the cooling effect is improved, the side leakage is avoided, the efficient hydration and heat management is achieved, and the occurrence of concrete cracks is reduced.
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Figure CN223088949U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of building concrete construction, in particular to a direct insertion type unidirectional internal circulation cooling pipe device applicable to concrete pouring. Background Technique
[0002] In building construction, during the pouring of mass concrete, the cooling circulating water of the cooling pipe plays a crucial role in controlling the cracks of the concrete. The mass concrete structure is extremely prone to temperature cracks under the action of hydration heat. Embedding cooling pipes, as one of the common technical measures for controlling cracks in mass concrete, has a relatively wide application in actual projects. Its principle is mainly to take away a part of the heat inside the structure through the cooling water flowing inside the water pipe, reduce the peak temperature value of the structure, and reduce the temperature stress caused by temperature changes in the structure, so as to achieve the control of cracks in mass concrete. The main means is the U-shaped circulating cooling pipe, which is set back by embedding a φ51mm acoustic detection pipe in the concrete structure, 50cm away from the concrete surface, and spirally arranged at intervals of 80cm in a U-shape, with circulating water flow to take away the hydration heat temperature.
[0003] The above device has the following disadvantages: (1) The overall U-shaped circulation setting has great laying difficulty and high technical requirements; (2) The overall suspended setting requires separate additional fixing steel bars, increasing the material input; (3) The overall is a thin-walled acoustic detection pipe, which is prone to side leakage, and it is easy for cement-based materials to enter and block the acoustic detection pipe. The self-flowing water cannot achieve the cooling effect of the circulating water on the hydration heat of the concrete, cannot take away the excess heat, and cannot achieve the existing goal (crack control). Summary of the Invention
[0004] The utility model solves the problems of the existing cooling pipe being not installed and fixed in place, difficult to install, the installation spacing being easily offset due to the scouring of the poured concrete, and being prone to side leakage and blockage of the cooling pipe, and provides a direct insertion type unidirectional internal circulation cooling pipe device applicable to concrete pouring.
[0005] The utility model is realized by the following technical solutions: A direct insertion type unidirectional internal circulation cooling pipe device applicable to concrete pouring includes a main pipe and multiple branch pipes. The remaining branch pipes except the last branch pipe are all connected to the main pipe through three-way joints, and the last branch pipe is connected to the main pipe through an adapter joint. The end of each branch pipe is wedge-shaped, and the end of each branch pipe is inserted into a corresponding thin-walled steel pipe. Moreover, an anti-collision interval layer is sleeved on the outer periphery of each branch pipe at the positions where 1 / 3 and 2 / 3 of the inserted length from its end are located, and the branch pipe is clamped and installed in the thin-walled steel pipe through the anti-collision interval layer; the bottom end of the thin-walled steel pipe is sealed by a sealing component.
[0006] A direct-insert type one-way internal circulation cooling pipe device applicable to concrete pouring designed by the utility model includes a main pipe and multiple branch pipes. The main pipe is used to supply cooling water to each branch pipe. The remaining branch pipes except the last one are connected to the main pipe through three-way joints, and the last branch pipe is connected to the main pipe through an adapter joint. During the actual operation process, the thin-walled steel pipe is fixed in the pier cage and concrete pouring is carried out to avoid bending. The end of each branch pipe is wedge-shaped. The wedge shape is mainly to increase the opening of the pipe, and it is easier for water to flow into the thin-walled steel pipe through this opening. At the same time, the end of each branch pipe is inserted into a corresponding thin-walled steel pipe, and an anti-collision interval layer is sleeved on the outer periphery of each branch pipe at the positions of 1 / 3 and 2 / 3 of the inserted length from its end. The branch pipe is clamped and installed in the thin-walled steel pipe through the anti-collision interval layer; the anti-collision interval layer plays a buffering role when placing the branch pipe, avoiding the fracture of the branch pipe caused by strong friction, and can also squeeze and limit the flow of tap water to a certain extent, so as to fully contact with the cooling pipe and take away the hydration heat to the greatest extent. The bottom end of the thin-walled steel pipe is sealed by a sealing component. The distance between adjacent branch pipes is determined according to the actual use requirements. After being fixed at equal intervals, the position of the three-way connection port on the main pipe is determined, so as to match the distance of multiple branch pipes.
[0007] The specific operation of the utility model is as follows: First, the bottom of the thin-walled steel pipe is sealed by a sealing component, the thin-walled steel pipe is fixed in the pier cage and concrete pouring is carried out to avoid bending; an anti-collision interval layer is sleeved at the positions of 1 / 3 and 2 / 3 of the inserted length from the wedge-shaped end of the branch pipe, and then it is inserted into the thin-walled steel pipe, and the branch pipe is connected to the main pipe through a three-way joint or an adapter joint to form a whole. After that, water flows out from the main pipe, flows into the thin-walled steel pipe through the branch pipe, the water source enters the concrete through the branch pipe, and at the same time flows out through the bottom wedge opening. The circulating water enters through the branch pipe, flows out through the wedge opening and enters the thin-walled steel pipe, and finally overflows from the outlet of the thin-walled steel pipe, taking away the hydration heat during the concrete solidification process.
[0008] Preferably, the water inlet of the main pipe is connected to a water flow meter, and a connecting ball valve is also arranged at the water inlet end; the main pipe is supplied with water by a water pump.
[0009] Preferably, the branch pipe adopts a φ20 PVC pipe, the butt sleeve joint adopts a φ20 PVC pipe butt sleeve joint, and the three-way joint adopts a φ20 PVC pipe three-way joint.
[0010] Preferably, the connecting ball valve adopts a φ20 PVC pipe connecting ball valve.
[0011] Preferably, the length of the thin-walled steel pipe is the height of the concrete pier - 50 cm, and the inner diameter is 51 mm; the total length of the branch pipe is the height of the concrete pier - 30 cm.
[0012] Preferably, the outer diameter of the anti-wall-collision spacer layer is within 45 mm.
[0013] Preferably, both the anti-wall-collision spacer layer and the plugging component are made of multiple elastic adhesive tape layers.
[0014] Preferably, each branch pipe is divided into two sections. The first section pipe is located at the end of the branch pipe, and the second section pipe is connected to the main pipe. The first section pipe and the second section pipe are connected into one body through a butt sleeve joint. The end of the first section pipe is wedge-shaped, and the first section pipe of each branch pipe is inserted into a corresponding thin-walled steel pipe. Moreover, an anti-wall-collision spacer layer is sleeved on the outer periphery of each first section pipe at the positions of 1 / 3 and 2 / 3 of its length from the end. The first section pipe is clamped and installed in the thin-walled steel pipe through the anti-wall-collision spacer layer, and the second section pipe is connected to the main pipe.
[0015] Compared with the prior art, the present invention has the following beneficial effects: The direct-insertion type unidirectional internal circulation cooling pipe device applicable to concrete pouring provided by the present invention has a reasonable and reliable structural design, saves a large amount of manpower and material resources. The cold and hot pipes are located in a set of pipes. Cold water is input through the middle branch pipes, and the water source between the external thin-walled steel pipe and the branch pipes absorbs and discharges the hydration heat of the concrete to carry out the concrete curing work. The overall branch pipes and other components are in a directly sleeved form and can be disassembled and reused; it has the advantages of simple structural parts and convenient operation. Description of the Drawings
[0016] Figure 1 It is a structural schematic diagram of a specific embodiment of the present invention.
[0017] Figure 2 It is a usage effect diagram of a specific embodiment of the present invention.
[0018] Figure 3 It is a detail diagram of the branch pipe of the present invention.
[0019] Figure 4 It is Figure 3 The cross-sectional view at A-A in
[0020] The markings in the figure are as follows: 1-main pipe, 2-branch pipe, 3-three-way joint, 4-transition joint, 5-thin-walled steel pipe, 6-anti-wall-collision spacer layer, 7-plugging component, 8-connecting ball valve, 9-water flow meter, 10-concrete pier, 11-butt sleeve joint, 201-first section pipe, 202-second section pipe. Specific Embodiments
[0021] The specific embodiments of the present invention will be described below with reference to the accompanying drawings.
[0022] A direct-insertion type unidirectional internal circulation cooling pipe device applicable to concrete pouring, as Figures 1 to 4As shown in the figure: It includes a main pipe 1 and multiple branch pipes 2. The remaining branch pipes 2 except the outermost branch pipe 2 are connected to the main pipe 1 through three-way joints 3, and the outermost branch pipe 2 is connected to the main pipe 1 through an adapter joint 4. The end of each branch pipe 2 is wedge-shaped, and the end of each branch pipe 2 is inserted into a corresponding thin-walled steel pipe 5. Moreover, an anti-collision interval layer 6 is sleeved on the outer periphery of each branch pipe 2 at the positions of 1 / 3 and 2 / 3 of the inserted length from its end. The branch pipe 2 is clamped and installed in the thin-walled steel pipe 5 through the anti-collision interval layer 6; the bottom end of the thin-walled steel pipe 5 is sealed by a sealing component 7.
[0023] The following preferred solutions are adopted in this embodiment: The water inlet of the main pipe 1 is connected to a water flow meter 9, and a connecting ball valve 8 is also provided at the water inlet end; the main pipe 1 is supplied with water by a water pump; the branch pipe 2 is made of a φ20 PVC pipe, the butt sleeve joint 8 is made of a φ20 PVC pipe butt sleeve joint, and the three-way joint 3 is made of a φ20 PVC pipe three-way joint; the connecting ball valve 8 is made of a φ20 PVC pipe connecting ball valve; the length of the thin-walled steel pipe 5 is the height of the concrete pier - 50 cm, and the inner diameter is 51 mm; the total length of the branch pipe 2 is the height of the concrete pier - 30 cm; the outer diameter of the anti-collision interval layer 6 is within 45 mm; both the anti-collision interval layer 6 and the sealing component 7 are made of multiple elastic adhesive layers. In this embodiment, each branch pipe 2 is divided into two sections. The first section of the pipe 201 is located at the end of the branch pipe 2, and the second section of the pipe 202 is connected to the main pipe 1. The first section of the pipe 201 and the second section of the pipe 202 are connected into one body through a butt sleeve joint 11. The end of the first section of the pipe 201 is wedge-shaped, and the first section of each branch pipe 2 is inserted into a corresponding thin-walled steel pipe 5. Moreover, an anti-collision interval layer 6 is sleeved on the outer periphery of each first section of the pipe 201 at the positions of 1 / 3 and 2 / 3 of the length from its end. The first section of the pipe 201 is clamped and installed in the thin-walled steel pipe 5 through the anti-collision interval layer 6, and the second section of the pipe 202 is connected to the main pipe 1.
[0024] The specific operation of the utility model is as follows: First, the bottom of the thin-walled steel pipe 5 is blocked by a blocking component 7, that is, it is wrapped with adhesive tape, and the thin-walled steel pipe 5 is fixed in the pier cage and concrete is poured to avoid bending. An anti-collision interval layer 6 is sleeved at the 1 / 3 and 2 / 3 lengths from the end of the first section of pipe 201, that is, it is wrapped with adhesive tape to meet the dimensional requirements, and then a reverse triangular wedge-shaped opening is cut at its bottom. Then the first section of pipe 201 is inserted into the thin-walled steel pipe 5, and the first section of pipe 201 and the second section of pipe 202 are connected into a whole through a butt joint sleeve joint 11. Then the second section of pipe 202 is connected to the main pipe 1 through a three-way joint 3 or an adapter joint 4 to form a whole. After that, the water outlet of the main pipe 1 is controlled by a connecting ball valve 8, and the flow rate is controlled by a water flow meter 9. The water source flows in through the branch pipe 2, flows out through the wedge-shaped opening and enters the thin-walled steel pipe 5, and finally overflows from the outlet of the thin-walled steel pipe 5, taking away the hydration heat during the concrete setting process. When disassembling, the joints are opened and the first section of pipe 201 and the second section of pipe 202 are removed.
[0025] The scope of protection required by the utility model is not limited to the above specific embodiments. Moreover, for those skilled in the art, the utility model can have various deformations and modifications. Any modification, improvement and equivalent replacement made within the concept and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A direct-inserted unidirectional internal circulation cooling pipe device applicable to concrete pouring, characterized in that: It includes a main pipe (1) and multiple branch pipes (2). The remaining branch pipes (2) except the last branch pipe (2) are all connected to the main pipe (1) through three-way joints (3), and the last branch pipe (2) is connected to the main pipe (1) through an adapter joint (4). The end of each branch pipe (2) is wedge-shaped, and the end of each branch pipe (2) is inserted into a corresponding thin-walled steel pipe (5). Moreover, an anti-collision spacer layer (6) is sleeved on the outer periphery of each branch pipe (2) at the positions of 1 / 3 and 2 / 3 of the inserted length from its end. The branch pipe (2) is clamped and installed in the thin-walled steel pipe (5) through the anti-collision spacer layer (6); the bottom end of the thin-walled steel pipe (5) is blocked by a blocking component (7).
2. The direct-inserted unidirectional internal circulation cooling pipe device applicable to concrete pouring according to claim 1, wherein: The water inlet of the main pipe (1) is connected to a water flow meter (9), and a connecting ball valve (8) is also arranged at the water inlet end; the main pipe (1) is supplied with water by a water pump.
3. A direct-insertion one-way internal circulation cooling pipe device applicable to concrete pouring according to claim 1, characterized in that: The branch pipe (2) is made of a φ20 PVC pipe, the butt sleeve joint (11) is a φ20 PVC pipe butt sleeve joint, and the three-way joint (3) is a φ20 PVC pipe three-way joint.
4. The direct-inserted unidirectional internal circulation cooling pipe device applicable to concrete pouring according to claim 2, characterized in that: The connecting ball valve (8) is a φ20 PVC pipe connecting ball valve.
5. A direct-inserted unidirectional internal circulation cooling pipe device applicable to concrete pouring according to claim 1, characterized in that: The length of the thin-walled steel pipe (5) is the height of the concrete pier column - 50 cm, and the inner diameter is 51 mm; the total length of the branch pipe (2) is the height of the concrete pier column - 30 cm.
6. The direct-insertion unidirectional internal circulation cooling pipe device applicable to concrete pouring according to claim 1, wherein: The outer diameter of the anti-collision spacer layer (6) is within 45 mm.
7. The direct-inserted unidirectional internal circulation cooling pipe device applicable to concrete pouring according to claim 1, characterized in that: Both the anti-collision spacer layer (6) and the blocking component (7) are made of multiple elastic adhesive tape layers.
8. The direct-insertion type unidirectional internal circulation cooling pipe device applicable to concrete pouring according to claim 1, characterized in that: Each branch pipe (2) is divided into two sections. The section at the end of the branch pipe (2) is the first section pipe (201), and the section connected to the main pipe (1) is the second section pipe (202). The first section pipe (201) and the second section pipe (202) are connected into one body through a butt sleeve joint (11). The end of the first section pipe (201) is wedge-shaped, and the first section pipe (201) of each branch pipe (2) is inserted into a corresponding thin-walled steel pipe (5). Moreover, an anti-collision spacer layer (6) is sleeved on the outer periphery of each first section pipe (201) at the positions of 1 / 3 and 2 / 3 of its length from the end. The first section pipe (201) is clamped and installed in the thin-walled steel pipe (5) through the anti-collision spacer layer (6), and the second section pipe (202) is connected to the main pipe (1).