Compressor testing device
By designing a combined structure of slide rail and mounting block, combined with motor drive gear and vibration device, the problems of compressor model adaptability and extreme condition detection are solved, and stable installation and efficient detection effects are achieved.
Patent Information
- Application Number
- CN202422378092.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing compressor testing device cannot adapt to the installation of different models of compressors, and cannot detect the operating conditions of the gas and liquid inside the compressor under extreme conditions.
A compressor testing device is designed to fix different types of compressors through the combination of slide rails and mounting blocks, and the circular motion and jitter detection of the compressor is carried out through the motor drive gear system and vibration device. Combined with the fixing structure of the limit and the vibration motor, the stable test is ensured.
It realizes stable installation of different types of compressors and internal gas and liquid operation detection under extreme conditions, improves detection efficiency and accuracy, and prevents loss of the device during the excitation process.
Smart Images

Figure CN223089516U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of compressor production, in particular to a testing device for a compressor. Background Technique
[0002] In the related art, it is necessary to test the performance parameters of a compressor to determine whether the specific performance of the compressor meets the standards.
[0003] In the prior art, for example, a compressor test bench disclosed in the patent publication number CN209979254U includes a motor, a gas-liquid separation barrel, a pump and a test bench base. The pump and the gas-liquid separation barrel are connected and respectively arranged at the left front end and the right front end of the test bench base. A bracket is arranged at the rear end of the test bench base, and a motor mounting plate for mounting the motor is arranged on the bracket. A central bracket for connecting the compressor is arranged at the front end of the motor. A compressor test base is arranged in front of the central bracket on the test bench base. A moving mechanism capable of moving relative to the compressor test base is arranged under the motor mounting plate. During the alignment process of the motor shaft and the compressor shaft, the motor shaft can be adjusted by moving. When replacing the compressor to be tested, the disassembly and installation of the compressor will not be difficult due to the existence of the central bracket and the coupling with tight fit, which can greatly improve the detection progress of the compressor, thereby improving the production efficiency of the main engine factory.
[0004] Although the above patent can solve the problem of difficult disassembly and installation of the compressor, the foot positions of each model are different, resulting in the inability to install compressors of various models. Moreover, when the compressor operates under extreme conditions, the operating conditions of the gas and liquid inside the compressor cannot be detected. Therefore, the above problems need to be improved. Content of the Utility Model
[0005] The purpose of the utility model is to provide a testing device for a compressor, which has the effect of being able to detect the operating conditions of gas and liquid.
[0006] The above technical purpose of the utility model is achieved through the following technical solutions: A testing device for a compressor includes a test frame. A connecting rod is fixedly connected to the outside of the test frame. A connecting shaft is fixedly connected to the inside of the connecting rod. A first gear is fixedly installed at the top of the connecting shaft. A second gear is meshed with the outside of the first gear. A motor is arranged outside the second gear. The second gear is fixedly connected to the output end of the motor. A bearing seat is fixedly installed at the bottom of the test frame. A bearing is fixedly installed inside the bearing seat. A rotating shaft is rotatably connected to the inside of the bearing. A wheel is arranged at the bottom of the rotating shaft. Slide rails are fixedly connected to both sides inside the test frame. A mounting block is slidably connected to the inside of the slide rail. An excitation block is arranged inside the mounting block. A positioning bracket is lapped on the top of the excitation block. A bolt is threadedly connected to the inside of the positioning bracket.
[0007] By adopting the above technical solution, the mounting blocks are slid inside the test stand through the slide rails. According to the positions of the bottom feet of the compressor, the four mounting blocks are respectively moved below the four feet. Through the displacement of the four mounting blocks, the device can install compressors of different models. The positioning bracket is lapped on the top of the excitation block. The positioning bracket wraps the feet of the compressor, and the positioning bracket is fixed by bolts. Thus, the compressor can be fixed above the test stand, and the fixing effect is good. When testing the compressor, start the motor, so that the motor drives the second gear to rotate. The first gear and the second gear are meshed, and then the first gear drives the connecting rod, the connecting shaft and the test stand to rotate. The compressor inside the test stand moves in a circular motion around the second gear. By the high-speed swing of the compressor, the operation conditions of the gas and liquid inside the compressor can be detected. When the test stand rotates, the wheels will rotate inside the bearings through the rotating shafts. The wheels support the other side of the test stand and maintain the effect of rotating support.
[0008] A further setting of the present utility model is that: the number of the positioning brackets is four, and limiting plates are fixedly connected to the inner sides of the four positioning brackets.
[0009] By adopting the above technical solution, the limiting plates are respectively limited on the left and right sides of the feet of the compressor. The positioning brackets wrap the feet, and the limiting plates lock the feet, achieving a fixing effect.
[0010] A further setting of the present utility model is that: a vibration machine is arranged on the inner bottom wall of the excitation block. A spring is fixedly installed on the top of the vibration machine, and the spring is fixedly connected to the bottom of the excitation block.
[0011] By adopting the above technical solution, start the vibration machine, so that the vibration machine drives the excitation block to vibrate through the spring. The excitation force drives the compressor on the top of the test stand to shake. By the shaking of the compressor, the operation conditions of the gas and liquid inside the compressor under the condition of shaking can be detected.
[0012] A further setting of the present utility model is that: L-shaped plates are fixedly connected to both sides of the vibration machine, and screws are threadedly connected to the inside of the L-shaped plates.
[0013] By adopting the above technical solution, the L-shaped plates are on the left and right sides of the vibration machine. Thread the screws into the inside of the L-shaped plates, and then extend the screws into the inside of the mounting blocks. Thus, the vibration machine can be fixed inside the mounting blocks. By fixing the vibration machine, the phenomenon that the internal components are damaged during excitation can be prevented.
[0014] A further setting of the present utility model is that both sides of the inner wall of the mounting block are fixedly connected with linear tracks, and a slide bar is slidably connected inside the linear tracks.
[0015] By adopting the above technical solution, the slide bar is slidably connected to both sides inside the mounting block through the linear tracks, and the slide bars are distributed on the left and right sides of the excitation block, achieving the effect of limiting the excitation block, so that the excitation block can only vibrate vertically, preventing the excitation block from shifting.
[0016] A further setting of the present utility model is that both sides of the outside of the test stand are provided with chutes, and a screw rod is fixedly connected to the outside of the mounting block, and a nut is threadedly connected to the outside of the screw rod.
[0017] By adopting the above technical solution, when it is necessary to fix the mounting block, turn the nut so that the nut rotates on the outside of the screw rod, and the nut contacts the outer wall of the test stand, thereby being able to lock the mounting block.
[0018] A further setting of the present utility model is that an anti-slip layer is fixedly connected to the outside of the wheel, and anti-slip patterns are provided on the outside of the anti-slip layer.
[0019] By adopting the above technical solution, the anti-slip layer and the anti-slip patterns increase the friction during the rotation of the wheel, preventing slipping.
[0020] A further setting of the present utility model is that the number of the linear tracks is two, and the two linear tracks are symmetrical to each other.
[0021] By adopting the above technical solution, the two linear tracks are on both sides of the mounting block, and the two slide bars are slidably connected inside the two linear tracks.
[0022] A further setting of the present utility model is that a steel shell is fixedly connected to the outside of the motor, and heat dissipation holes are provided inside the steel shell.
[0023] By adopting the above technical solution, the steel shell protects the motor, and the heat dissipation holes dissipate heat from the motor.
[0024] A further setting of the present utility model is that a grille is fixedly connected to the top of the steel shell.
[0025] By adopting the above technical solution, the grille covers the heat dissipation holes, preventing dust from entering the inside of the heat dissipation holes.
[0026] The beneficial effects of the present utility model are:
[0027] 1. In this utility model, through the settings among the test stand, connecting rod, connecting shaft, first gear, second gear, motor, bearing seat, bearing, rotating shaft, wheels, slide rail, mounting block, excitation block, positioning bracket and bolts, the mounting block slides inside the test stand through the slide rail. According to the positions of the bottom feet of the compressor, the four mounting blocks are respectively moved below the four feet. Through the displacement of the four mounting blocks, this device can install compressors of different models. The positioning bracket is lapped on the top of the excitation block, the positioning bracket wraps the feet of the compressor, and the positioning bracket is fixed by bolts, so that the compressor can be fixed above the test stand with good fixing effect. When testing the compressor, start the motor, so that the motor drives the second gear to rotate. The first gear and the second gear are meshed, so that the first gear drives the connecting rod, connecting shaft and test stand to rotate. The compressor inside the test stand makes a circular motion around the second gear. By the high-speed swing of the compressor, the operation conditions of gas and liquid inside the compressor can be detected. When the test stand rotates, the wheels will rotate inside the bearing through the rotating shaft, and the wheels support the other side of the test stand and maintain the effect of rotating support.
[0028] 2. In this utility model, through the settings among the vibrator, spring, L-shaped plate, screw and linear track, start the vibrator, so that the vibrator drives the excitation block to vibrate through the spring. The excitation force drives the compressor on the top of the test stand to shake. By the shaking of the compressor, the operation conditions of gas and liquid inside the compressor under the condition of shaking can be detected. On the left and right sides of the vibrator are L-shaped plates. Thread the screw into the inside of the L-shaped plate, and then extend the screw into the inside of the mounting block, so that the vibrator can be fixed inside the mounting block. By fixing the vibrator, the phenomenon that internal components are damaged during vibration can be prevented. The slide bars are slidably connected to both sides inside the mounting block through the linear track, and the slide bars are distributed on the left and right sides of the excitation block, achieving the effect of limiting the excitation block, so that the excitation block can only vibrate vertically up and down, preventing the excitation block from shifting. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0030] Figure 1 It is a schematic structural diagram of the present utility model;
[0031] Figure 2 It is a schematic structural diagram of the motor of the present utility model;
[0032] Figure 3 Structural schematic diagram of the wheel of the present utility model;
[0033] Figure 4 Internal structural schematic diagram of the mounting block of the present utility model.
[0034] In the figure, 1, test stand; 2, connecting rod; 3, connecting shaft; 4, first gear; 5, second gear; 6, motor; 7, bearing seat; 8, bearing; 9, rotating shaft; 10, wheel; 11, slide rail; 12, mounting block; 13, excitation block; 14, positioning bracket; 15, bolt; 16, limiting plate; 17, vibrator; 18, spring; 19, L-shaped plate; 20, screw; 21, linear track; 22, slide bar; 23, chute; 24, screw rod; 25, nut; 26, steel shell; 27, grille. Specific embodiments
[0035] The technical solutions of the present utility model will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0036] Refer to Figures 1-4, A testing device for a compressor, comprising a test stand 1. A connecting rod 2 is fixedly connected to the outside of the test stand 1. A connecting shaft 3 is fixedly connected to the inside of the connecting rod 2. A first gear 4 is fixedly installed at the top of the connecting shaft 3. A second gear 5 is meshed with the outside of the first gear 4. A motor 6 is arranged outside the second gear 5. The second gear 5 is fixedly connected to the output end of the motor 6. A bearing seat 7 is fixedly installed at the bottom of the test stand 1. A bearing 8 is fixedly installed inside the bearing seat 7. A rotating shaft 9 is rotatably connected to the inside of the bearing 8. A wheel 10 is arranged at the bottom of the rotating shaft 9. Slide rails 11 are fixedly connected to both sides inside the test stand 1. Mounting blocks 12 are slidably connected to the inside of the slide rails 11. An excitation block 13 is arranged inside the mounting block 12. A positioning bracket 14 is lapped on the top of the excitation block 13. A bolt 15 is threadedly connected to the inside of the positioning bracket 14. Slide the mounting block 12 inside the test stand 1 through the slide rail 11. According to the positions of the bottom feet of the compressor, make the four mounting blocks 12 move to the positions below the four feet respectively. Through the displacement of the four mounting blocks 12, the device can install compressors of different models. Lap the positioning bracket 14 on the top of the excitation block 13. The positioning bracket 14 wraps the feet of the compressor, and the positioning bracket 14 is fixed by the bolt 15. Thus, the compressor can be fixed above the test stand 1, and the fixing effect is good. When testing the compressor, start the motor 6, so that the motor 6 drives the second gear 5 to rotate. The first gear 4 and the second gear 5 are meshed, so that the first gear 4 drives the connecting rod 2, the connecting shaft 3 and the test stand 1 to rotate. The compressor inside the test stand 1 makes a circular motion around the second gear 5. By the high-speed swing of the compressor, the running conditions of gas and liquid inside the compressor can be detected. When the test stand 1 rotates, the wheel 10 will rotate inside the bearing 8 through the rotating shaft 9. The wheel 10 supports the other side of the test stand 1 and maintains the effect of rotational support. The number of positioning brackets 14 is four, and limit plates 16 are fixedly connected to the inner sides of the four positioning brackets 14. The limit plates 16 are respectively limited on the left and right sides of the feet of the compressor. The positioning bracket 14 forms a wrap around the feet, and the limit plate 16 locks the feet to achieve a fixing effect. A vibrator 17 is arranged on the inner bottom wall of the excitation block 13. A spring 18 is fixedly installed at the top of the vibrator 17. The spring 18 is fixedly connected to the bottom of the excitation block 13. Start the vibrator 17, so that the vibrator 17 drives the excitation block 13 to vibrate through the spring 18. The excitation force drives the compressor on the top of the test stand 1 to vibrate. By the vibration of the compressor, the running conditions of gas and liquid inside the compressor under the condition of vibration can be detected. L-shaped plates 19 are fixedly connected to both sides of the vibrator 17. Screws 20 are threadedly connected to the inside of the L-shaped plates 19. The L-shaped plates 19 are on the left and right sides of the vibrator 17. Thread the screw 20 into the inside of the L-shaped plate 19, and then extend the screw 20 into the inside of the mounting block 12. Thus, the vibrator 17 can be fixed inside the mounting block 12. Through the fixing of the vibrator 17,It can prevent the internal components of the vibrator 17 from being damaged during vibration excitation. On both sides of the inner wall of the mounting block 12, linear tracks 21 are fixedly connected. A slide bar 22 is slidably connected inside the linear track 21. The slide bar 22 is slidably connected to both sides inside the mounting block 12 through the linear track 21, and the slide bars 22 are distributed on the left and right sides of the excitation block 13, achieving the effect of limiting the excitation block 13, so that the excitation block 13 can only vibrate vertically up and down, preventing the excitation block 13 from shifting. On both sides of the outside of the test stand 1, chutes 23 are provided. The outside of the mounting block 12 is fixedly connected with a screw 24. A nut 25 is threadedly connected to the outside of the screw 24. When it is necessary to fix the mounting block 12, the nut 25 is twisted so that the nut 25 rotates on the outside of the screw 24 and the nut 25 contacts the outer wall of the test stand 1, thereby being able to lock the mounting block 12. An anti-slip layer is fixedly connected to the outside of the wheel 10, and anti-slip patterns are provided on the outside of the anti-slip layer. The anti-slip layer and the anti-slip patterns increase the friction of the wheel during rotation and prevent slipping. The number of linear tracks 21 is two, and the two linear tracks 21 are symmetric with each other. The two linear tracks 21 are on both sides of the mounting block 12 inside, and the two slide bars 22 are slidably connected inside the two linear tracks 21. A steel shell 26 is fixedly connected to the outside of the motor 6, and heat dissipation holes are provided inside the steel shell 26. The steel shell 26 protects the motor 6, and the heat dissipation holes dissipate heat from the motor 6. A grille 27 is fixedly connected to the top of the steel shell 26, and the grille 27 covers the heat dissipation holes to prevent dust from entering the inside of the heat dissipation holes.,
[0037] In the present utility model, the mounting block 12 is slid inside the test stand 1 through the slide rail 11. According to the positions of the bottom feet of the compressor, the four mounting blocks 12 are respectively moved below the four feet. By displacing the four mounting blocks 12, the device can mount compressors of different models. The positioning bracket 14 is lapped on the top of the excitation block 13. The positioning bracket 14 wraps the feet of the compressor, and the positioning bracket 14 is fixed by bolts 15. Thus, the compressor can be fixed above the test stand 1 with good fixing effect. When testing the compressor, the motor 6 is started, so that the motor 6 drives the second gear 5 to rotate. The first gear 4 and the second gear 5 are meshed, so that the first gear 4 drives the connecting rod 2, the connecting shaft 3 and the test stand 1 to rotate. The compressor inside the test stand 1 moves in a circular motion around the second gear 5. By the high-speed swinging of the compressor, the operation conditions of the gas and liquid inside the compressor can be detected. When the test stand 1 rotates, the wheel 10 will rotate inside the bearing 8 through the rotating shaft 9. The wheel 10 supports the other side of the test stand 1 and maintains the effect of rotational support. The vibrator 17 is started, so that the vibrator 17 drives the excitation block 13 to vibrate through the spring 18. The exciting force drives the compressor on the top of the test stand 1 to shake. By the shaking of the compressor, the operation conditions of the gas and liquid inside the compressor under the condition of shaking can be detected. The L plates 19 are on the left and right sides of the vibrator 17. The screws 20 are threadedly connected into the L plates 19, and then the screws 20 are extended into the mounting block 12. Thus, the vibrator 17 can be fixed inside the mounting block 12. By fixing the vibrator 17, the phenomenon that the internal components are damaged during vibration can be prevented. The slide bars 22 are slidably connected to both sides inside the mounting block 12 through the linear tracks 21, and the slide bars 22 are distributed on the left and right sides of the excitation block 13, achieving the effect of limiting the excitation block 13, so that the excitation block 13 can only vibrate vertically up and down, preventing the excitation block 13 from shifting.
[0038] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A testing device for a compressor, comprising a testing rack (1), characterized in that: A connecting rod (2) is fixedly connected to the outside of the test stand (1). A connecting shaft (3) is fixedly connected to the inside of the connecting rod (2). A first gear (4) is fixedly installed at the top of the connecting shaft (3). A second gear (5) is meshed with the outside of the first gear (4). A motor (6) is arranged outside the second gear (5). The second gear (5) is fixedly connected to the output end of the motor (6). A bearing seat (7) is fixedly installed at the bottom of the test stand (1). A bearing (8) is fixedly installed inside the bearing seat (7). A rotating shaft (9) is rotatably connected to the inside of the bearing (8). A wheel (10) is arranged at the bottom of the rotating shaft (9). Slide rails (11) are fixedly connected to both sides inside the test stand (1). A mounting block (12) is slidably connected to the inside of the slide rail (11). An excitation block (13) is arranged inside the mounting block (12). A positioning bracket (14) is lapped on the top of the excitation block (13). A bolt (15) is threadedly connected to the inside of the positioning bracket (14).
2. The test device for a compressor according to claim 1, characterized in that: The number of the positioning brackets (14) is four, and limiting plates (16) are fixedly connected to the inner sides of the four positioning brackets (14).
3. The test device for a compressor according to claim 1, characterized in that: A vibrator (17) is arranged on the inner bottom wall of the excitation block (13). A spring (18) is fixedly installed at the top of the vibrator (17). The spring (18) is fixedly connected to the bottom of the excitation block (13).
4. The test device for a compressor according to claim 3, characterized in that: L-shaped plates (19) are fixedly connected to both sides of the vibrator (17). Screws (20) are threadedly connected to the inside of the L-shaped plates (19).
5. The test device for a compressor according to claim 4, characterized in that: Linear tracks (21) are fixedly connected to both sides of the inner wall of the mounting block (12). Slide bars (22) are slidably connected to the inside of the linear tracks (21).
6. The test device for a compressor according to claim 1, characterized in that: Chutes (23) are opened on both sides of the outside of the test stand (1). A screw rod (24) is fixedly connected to the outside of the mounting block (12). A nut (25) is threadedly connected to the outside of the screw rod (24).
7. The testing device for a compressor according to claim 1, wherein: An anti-slip layer is fixedly connected to the outside of the wheel (10), and anti-slip lines are opened on the outside of the anti-slip layer.
8. The test device for a compressor according to claim 5, characterized in that: The number of the linear tracks (21) is two, and the two linear tracks (21) are symmetrical to each other.
9. The test device for a compressor according to claim 1, characterized in that: A steel shell (26) is fixedly connected to the outside of the motor (6), and heat dissipation holes are opened in the inside of the steel shell (26).
10. The test device for a compressor according to claim 9, characterized in that: A grille (27) is fixedly connected to the top of the steel shell (26).
Citation Information
Patent Citations
Compressor test bench
CN209979254U