Smelting device for metal ingot
Through the sliding components and gear transmission system, combined with motor drive and spring structure, the problems of inconvenience and shaking of the melting device are solved, and stable discharge and uniform smelting of the melting furnace are achieved, and efficiency and safety are improved.
Patent Information
- Application Number
- CN202422055303.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing smelting devices are inconvenient to operate during the discharge process, especially when there is a shield or insufficient distance, which leads to a reduction in the operating efficiency of the ingot, and the smelting furnace is prone to shake during the handling process, posing a safety hazard.
The sliding assembly and gear transmission system are adopted to achieve precise movement and fixation of the melting furnace through the cooperation of the sliding box and rack. Combined with the rotating rod and spring structure driven by the motor, the stability of the melting furnace during the pouring and unloading process is ensured, and the movement flexibility is improved through the universal wheel and slide rail system.
The stable discharge of the smelting furnace is achieved, avoiding shaking and splashing, improving the efficiency and safety of the discharge, and ensuring the uniformity of the composition and temperature during the smelting process, improving the overall working efficiency and accuracy.
Smart Images
Figure CN223091024U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting devices, in particular to a smelting device for metal ingot making. Background Art
[0002] The smelting device for metal ingot making is a crucial piece of equipment in the field of metal processing. In modern industrial production, metal ingot making is the process of transforming metal raw materials into ingots with specific shapes and properties, and the smelting device is the key tool to achieve this process. For example, in the production of metals such as steel, aluminum, and copper, in order to obtain high-quality metal ingots that meet specific specification requirements, an efficient and precise smelting device is required. This device is indispensable in metal foundries, metal processing plants, and some large industrial manufacturing enterprises. It can heat the metal raw materials above the melting point to make them liquid, so as to carry out subsequent casting and forming processes.
[0003] In the process of feeding the existing smelting device, it is very inconvenient. The smelting furnace that has been smelted is carried by a hook, which is difficult to adapt to various situations, such as the presence of obstacles or insufficient distance, resulting in a reduction in the ingot-making operation efficiency. Therefore, a smelting device for metal ingot making is proposed to solve the above problems. Content of the Utility Model
[0004] In order to make up for the above deficiencies, the utility model provides a smelting device for metal ingot making, aiming to improve the problem that the molten metal that has been smelted is fed. Since it is carried by a hook, but it will be unstable during the transportation process due to the hook, resulting in shaking and unable to be transported.
[0005] To achieve the above object, the utility model provides the following technical solution: A melting device for metal ingot making, including a bottom plate, on the upper surface of which a slide rail is fixedly connected. A base is slidably connected to the upper surface of the slide rail. A melting furnace is arranged on the upper surface of the base. One side of the melting furnace is rotatably connected with a handle, and an operation box is fixedly connected to one side of the handle. A first rotating shaft is rotatably connected inside the operation box. One end of the first rotating shaft is fixedly connected with a second sliding plate. One side of the outer wall of the second sliding plate is fixedly connected with a universal wheel. A second rotating shaft is rotatably connected to the inner wall of the operation box, and one end of the second rotating shaft is rotatably connected to the inner wall of the melting furnace. A second gear is fixedly connected to the outer wall of the second rotating shaft. A second rotating rod is rotatably connected to the inner wall of the operation box, and a third gear is fixedly connected to the outer wall of the second rotating rod. The second gear is meshed with the third gear. One end of the second rotating rod is fixedly connected with a turntable. Another side of the handle is fixedly connected with a sliding box. A first gear is rotatably connected inside the sliding box. A rack is slidably connected inside the sliding box. The first gear is meshed with the rack. A first sliding plate is fixedly connected to the outer wall of the first gear. A connecting plate is fixedly connected to one side of the inner walls of the first sliding plate and the second sliding plate. A sliding component is arranged inside the rack for fixing the movement and fixation of the rack.
[0006] Further, the sliding component includes a sliding rod, one end of which is fixedly connected to one side of the outer wall of the rack. A bolt is slidably connected inside the sliding rod, and one end of the bolt is slidably connected inside the sliding box.
[0007] Further, a first fixing block is slidably connected to the inner wall of the base, and a second fixing rod is fixedly connected to the lower surface of the first fixing block.
[0008] Further, a first spring is fixedly connected to the lower surface of the first fixing block, and one end of the first spring is fixedly connected to a spring box.
[0009] Further, a second fixing block is fixedly connected to the lower surface of the spring box. One side of the inner wall of the second fixing block is rotatably connected with a fourth rotating rod. A motor is arranged on one side of the second fixing block, and the output end of the motor is rotatably connected to one end of the fourth rotating rod.
[0010] Further, the other end of the fourth rotating rod is rotatably connected with a rotating disc, and a third rotating rod is fixedly connected to one side of the inner wall of the rotating disc.
[0011] Further, the third rotating rod is rotatably connected to a third fixing block, and a third connecting rod is rotatably connected to the inner wall of the third fixing block.
[0012] Further, the third connecting rod is rotatably connected to a frame. A first fixing rod is fixedly connected to the upper surface of the frame. A second spring is sleeved on the first fixing rod. A rectangular box is arranged on the outer wall of the first fixing rod, and one end of the second spring is fixedly connected to the lower surface of the second fixing rod.
[0013] The utility model has the following beneficial effects:
[0014] 1. In the utility model, when the smelting furnace after smelting is adjusted by the sliding box to control the rack to drive the first gear, the first gear then drives the first sliding plate. Driven by the first sliding plate, the connecting plate moves the second sliding plate, so that the smelting furnace can be better moved and fixed according to the adjusted scale, saving the handling efficiency time. The turntable drives the third gear to drive the second gear, and the second rotating shaft drives the smelting furnace to discharge materials, so as to achieve convenient discharging and prevent splashing due to shaking during the discharging process, thereby making the discharging safe and efficient.
[0015] 2. In the utility model, during the smelting process, the motor drives the fourth rotating rod to rotate the brake disc. The rotating disc then drives the third rotating rod to drive the frame, the second spring and the first fixing rod to move, so that the second fixing rod drives the first fixing block to shake, thereby realizing the mixing effect of the smelting furnace during the smelting process. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional structural schematic diagram of a smelting device for metal ingot making proposed by the utility model;
[0017] Figure 2 is a partial structural schematic diagram of the turntable of a smelting device for metal ingot making proposed by the utility model;
[0018] Figure 3 is a partial anatomical schematic diagram of the second rotating rod of a smelting device for metal ingot making proposed by the utility model;
[0019] Figure 4 is a partial anatomical schematic diagram of the rack of a smelting device for metal ingot making proposed by the utility model;
[0020] Figure 5 is a schematic diagram of the structural disassembly of the first fixing block of a smelting device for metal ingot making proposed by the utility model;
[0021] Figure 6 is a schematic diagram of the structural disassembly of the fourth rotating rod of a smelting device for metal ingot making proposed by the utility model.
[0022] Legend:
[0023] 1. Bottom plate; 2. Slide rail; 3. Base; 4. Melting furnace; 5. Handle; 6. Universal wheel; 7. First sliding plate; 8. Connecting plate; 9. Second sliding plate; 10. Slide bar; 11. Plug; 12. Slide box; 13. Turntable; 14. Rack; 15. First gear; 16. Operation box; 17. First rotating shaft; 18. Second gear; 19. Second rotating shaft; 20. Third gear; 21. Second rotating rod; 22. First fixing block; 23. First spring; 24. Spring box; 25. Rectangular box; 26. Motor; 27. Second fixing block; 28. First fixing rod; 29. Second spring; 30. Frame; 31. Third connecting rod; 32. Third fixing block; 33. Third rotating rod; 34. Rotating disc; 35. Fourth rotating rod; 36. Second fixing rod. Detailed implementation manners
[0024] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0025] Refer to Figure 1 , Figure 2 , Figure 3 and Figure 4, an embodiment provided by the utility model: a melting device for metal ingot making, including a bottom plate 1, a slide rail 2 is fixedly connected to the upper surface of the bottom plate 1, a base 3 is slidably connected to the upper surface of the slide rail 2, a melting furnace 4 is arranged on the upper surface of the base 3, a handle 5 is rotatably connected to one side of the melting furnace 4, an operation box 16 is fixedly connected to one side of the handle 5, a first rotating shaft 17 is rotatably connected to the inside of the operation box 16, a second sliding plate 9 is fixedly connected to one end of the first rotating shaft 17, a universal wheel 6 is fixedly connected to one side of the outer wall of the second sliding plate 9, a second rotating shaft 19 is rotatably connected to the inner wall of the operation box 16, one end of the second rotating shaft 19 is rotatably connected to the inner wall of the melting furnace 4, a second gear 18 is fixedly connected to the outer wall of the second rotating shaft 19, a second rotating rod 21 is rotatably connected to the inner wall of the operation box 16, a third gear 20 is fixedly connected to the outer wall of the second rotating rod 21, the second gear 18 is meshed with the third gear 20, a turntable 13 is fixedly connected to one end of the second rotating rod 21, a sliding box 12 is fixedly connected to the other side of the handle 5, a first gear 15 is rotatably connected to the inside of the sliding box 12, a rack 14 is slidably connected to the inside of the sliding box 12, the first gear 15 is meshed with the rack 14, a first sliding plate 7 is fixedly connected to the outer wall of the first gear 15, a connecting plate 8 is fixedly connected to one side of the inner walls of the first sliding plate 7 and the second sliding plate 9, a sliding component is arranged inside the rack 14 for fixing the movement and fixation of the rack 14, the sliding component includes a sliding rod 10, one end of the sliding rod 10 is fixedly connected to one side of the outer wall of the rack 14, a bolt 11 is slidably connected to the inside of the sliding rod 10, and one end of the bolt 11 is slidably connected to the inside of the sliding box 12;
[0026] Specifically, when transporting the melted melting furnace 4, only need to slide the sliding rod 10 of the sliding box 12, adjust the required size, insert the bolt 11 into the sliding box 12 for fixation, thereby transporting the melting furnace 4, improving the transportation efficiency. Then rotate the turntable 13 to drive the third gear 20 to drive the melting furnace 4 to tilt, achieving that the feeding of the melting furnace 4 will not shake, which is convenient for feeding.
[0027] Refer to Figure 1 、 Figure 5 and Figure 6 , a first fixing block 22 is slidably connected to the inner wall of the base 3, a second fixing rod 36 is fixedly connected to the lower surface of the first fixing block 22, a first spring 23 is fixedly connected to the lower surface of the first fixing block 22, one end of the first spring 23 is fixedly connected to a spring box 24, a second fixing block 27 is fixedly connected to the lower surface of the spring box 24, a fourth rotating rod 35 is rotatably connected to one side of the inner wall of the second fixing block 27, and a motor 26 is arranged on one side of the second fixing block 27, and the output end of the motor 26 is rotatably connected to one end of the fourth rotating rod 35;
[0028] Specifically, during the smelting process, there is a first fixing block 22 below the smelting furnace 4. The pressure causes the first spring 23 to be depressed. There is a spring box 24 around the first spring 23 to prevent the smelting furnace 4 from directly pressing against the bottom due to its weight, ensuring that the smelting furnace 4 will not be crushed by its weight.
[0029] Refer to Figure 1 、 Figure 5 and Figure 6 As shown in, at the other end of the fourth rotating rod 35, there is a rotating disc 34 rotatably connected. On one side of the inner wall of the rotating disc 34, there is a third rotating rod 33 fixedly connected. The outer wall of the third rotating rod 33 is rotatably connected to a third fixing block 32. The inner wall of the third fixing block 32 is rotatably connected to a third connecting rod 31. The outer wall of the third connecting rod 31 is rotatably connected to a frame 30. On the upper surface of the frame 30, there is a first fixing rod 28. A second spring 29 is sleeved on the first fixing rod 28. There is a rectangular box 25 on the outer wall of the first fixing rod 28. One end of the second spring 29 is fixedly connected to the lower surface of the second fixing rod 36.
[0030] Specifically, by driving the fourth rotating rod 35 through the motor 26, the rotating disc 34 is rotated, and then the third rotating rod 33 is rotated to move the third fixing block 32 and the frame 30 up and down, driving the second spring 29 and the first fixing rod 28 to shake the second fixing rod 36, effectively achieving the good effect of making the components and temperature of the smelting furnace 4 uniform during the smelting process.
[0031] Working principle: First, during the smelting process, the motor 26 plays a driving role, causing the fourth rotating rod 35 to drive the rotating disc 34 to rotate, and at the same time causing the third rotating rod 33 to rotate, thereby driving the third fixing block 32 and the frame 30 to move up and down. This movement drives the second spring 29 and the first fixing rod 28, so that the second fixing rod 36 shakes the first fixing block 22. Finally, the smelting furnace during the smelting process successfully achieves an excellent mixing effect, greatly improving the quality and efficiency of smelting.
[0032] Secondly, through the slide rails 2 provided on the bottom plate 1, the base 3 can slide smoothly. At the same time, by relying on the sliding rod 10 equipped with the sliding box 12 for sliding operation, the required dimensions can be accurately adjusted. After the adjustment is completed, the pin 11 is inserted into the sliding box 12 to achieve fixation. In this way, the first sliding plate 7 and the second sliding plate 9 can reach a more appropriate position. On this basis, since the smelting furnace 4 is equipped with universal wheels 6, it can slide freely on the ground and can flexibly change its position, thereby achieving fine adjustment, so that it can better align with the material inlet, providing great convenience for subsequent operations and improving the overall work efficiency and accuracy.
[0033] After that, by manually rotating the turntable 13, this action drives the second rotating rod 21 to rotate accordingly. After the second rotating rod 21 rotates, it further drives the third gear 20 to act on the second gear 18, causing the second rotating shaft 19 to start operating. The operation of the second rotating shaft 19 finally enables the smelting furnace 4 to be tilted. After the smelting furnace 4 completes the tilting action, the feeding operation will naturally start. And due to a series of precise transmissions and controls in the early stage, it can effectively ensure that the feeding process is smoother and more stable, without adverse situations such as jamming, blockage, or material splashing, thus effectively improving the efficiency and safety of feeding.
[0034] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A melting device for metal ingot making, comprising a bottom plate (1), characterized in that: On the upper surface of the bottom plate (1), a slide rail (2) is fixedly connected. On the upper surface of the slide rail (2), a base (3) is slidably connected. On the upper surface of the base (3), a smelting furnace (4) is provided. On one side of the smelting furnace (4), a handle (5) is rotatably connected. On one side of the handle (5), an operation box (16) is fixedly connected. Inside the operation box (16), a first rotating shaft (17) is rotatably connected. At one end of the first rotating shaft (17), a second sliding plate (9) is fixedly connected. On one side of the outer wall of the second sliding plate (9), a universal wheel (6) is fixedly connected. Inside the inner wall of the operation box (16), a second rotating shaft (19) is rotatably connected. At one end of the second rotating shaft (19), it is rotatably connected to the inner wall of the smelting furnace (4). On the outer wall of the second rotating shaft (19), a second gear (18) is fixedly connected. Inside the inner wall of the operation box (16), a second rotating rod (21) is rotatably connected. On the outer wall of the second rotating rod (21), a third gear (20) is fixedly connected. The second gear (18) is meshed with the third gear (20). At one end of the second rotating rod (21), a turntable (13) is fixedly connected. On the other side of the handle (5), a sliding box (12) is fixedly connected. Inside the sliding box (12), a first gear (15) is rotatably connected. Inside the sliding box (12), a rack (14) is slidably connected. The first gear (15) is meshed with the rack (14). On the outer wall of the first gear (15), a first sliding plate (7) is fixedly connected. On one side of the inner walls of the first sliding plate (7) and the second sliding plate (9), a connecting plate (8) is fixedly connected. Inside the inner wall of the rack (14), a sliding component is provided for fixing the movement and fixation of the rack (14).
2. The melting device for metal ingot making according to claim 1, wherein: The sliding component includes a sliding rod (10). One end of the sliding rod (10) is fixedly connected to one side of the outer wall of the rack (14). Inside the sliding rod (10), a bolt (11) is slidably connected. One end of the bolt (11) is slidably connected to the inside of the sliding box (12).
3. A melting device for metal ingot making according to claim 2, characterized in that: Inside the inner wall of the base (3), a first fixing block (22) is slidably connected. On the lower surface of the first fixing block (22), a second fixing rod (36) is fixedly connected.
4. A melting device for metal ingot making according to claim 3, characterized in that: On the lower surface of the first fixing block (22), a first spring (23) is fixedly connected. One end of the first spring (23) is fixedly connected to a spring box (24).
5. A melting device for metal ingot making according to claim 4, characterized in that: On the lower surface of the spring box (24), a second fixing block (27) is fixedly connected. On one side of the inner wall of the second fixing block (27), a fourth rotating rod (35) is rotatably connected. On one side of the second fixing block (27), a motor (26) is provided. The output end of the motor (26) is rotatably connected to one end of the fourth rotating rod (35).
6. The melting device for metal ingot making according to claim 5, characterized in that: At the other end of the fourth rotating rod (35), a rotating disk (34) is rotatably connected. On one side of the inner wall of the rotating disk (34), a third rotating rod (33) is fixedly connected.
7. The melting device for metal ingot making according to claim 6, characterized in that: On the outer wall of the third rotating rod (33), a third fixing block (32) is rotatably connected. On the inner wall of the third fixing block (32), a third connecting rod (31) is rotatably connected.
8. A melting device for metal ingot making according to claim 7, characterized in that: A frame (30) is rotatably connected to the outer wall of the third connecting rod (31). A first fixing rod (28) is fixedly connected to the upper surface of the frame (30). A second spring (29) is sleeved on the first fixing rod (28). A rectangular box (25) is arranged on the outer wall of the first fixing rod (28). One end of the second spring (29) is fixedly connected to the lower surface of the second fixing rod (36).