PVC sheath material processing device

By designing a PVC sheath processing device that includes extrusion, screening, mixing and crushing mechanisms, the problem of uneven mixing caused by excessive raw material particles is solved, and quantitative control and uniform mixing of raw materials are achieved, and product quality is improved.

CN223092613UActive Publication Date: 2025-07-11SUZHOU HUIBO PLASTIC & CHEM CO LTD
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Patent Information

Application Number
CN202421685192.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-07-11
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

During the processing of PVC sheath material, excessive raw material particles lead to uneven mixing, affecting product quality.

Method used

A processing device including an extrusion mechanism, a screening mechanism, a mixing mechanism, a crushing mechanism and a storage barrel is designed. By quantitative discharge, crushing, screening and mixing, the raw material particles reach qualified fineness and are mixed evenly.

Benefits of technology

Quantitative control and uniform mixing of raw materials are achieved, ensuring the smooth progress of the subsequent processing process and improving product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PVC (polyvinyl chloride) sheath material processing device, which belongs to the technical field of plastic processing, and comprises an extrusion mechanism, a screening mechanism, a mixing mechanism, a crushing mechanism and a plurality of rotatably arranged storage buckets, the crushing mechanism is positioned below the storage buckets, the mixing mechanism is positioned below the crushing mechanism, the screening mechanism is positioned below the mixing mechanism, and the extrusion mechanism is positioned below the mixing mechanism. According to the utility model, through the arrangement of the quantitative discharging mechanism, the discharging amount of raw materials can be quantitatively controlled, after the raw materials enter the crushing mechanism to be crushed, the raw materials are mixed through the mixing mechanism, so that the raw materials are uniformly mixed, and the quality of the raw materials is improved. And large-size raw materials possibly existing after crushing are screened by adopting the sieve tray which is arranged in a sliding manner, so that the crushed particles are ensured to reach qualified fineness, and the subsequent heating extrusion is not influenced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of plastic processing, and particularly relates to a PVC sheath material processing device. Background Technique

[0002] A PVC sheath is a flat cable formed by wrapping an insulating material around a stranded conductor of multiple copper wires and pressing the sheath material through a high-tech automated production line. It has the advantages of being soft, capable of being bent and folded arbitrarily, having a relatively thin thickness, small volume, simple connection, convenient disassembly, etc.

[0003] During the sheath processing, a variety of plastic raw materials are required. After mixing, they are extruded by an extruder to form a sheath material. If the raw material particles are too large during the processing, the same kind of raw material may accumulate together during the high-temperature melting process, making it difficult to mix, and ultimately resulting in unqualified products. Summary of the Invention

[0004] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a PVC sheath material processing device.

[0005] The purpose of the utility model can be realized by the following technical solutions:

[0006] A PVC sheath material processing device includes an extrusion mechanism, a screening mechanism, a mixing mechanism, a crushing mechanism, and a number of storage barrels rotatably arranged. The crushing mechanism is located below the storage barrels, the mixing mechanism is located below the crushing mechanism, the screening mechanism is located below the mixing mechanism, the extrusion mechanism is located below the screening mechanism, and a quantitative discharging mechanism is installed on the number of storage barrels;

[0007] The screening mechanism includes a sliding sieve tray.

[0008] Furthermore, it also includes a bottom bracket. The extrusion mechanism is fixedly installed on the bottom bracket. An extrusion port is connected to the extrusion mechanism. A feeding funnel is installed at the top of the extrusion mechanism, and the feeding funnel is internally connected to the extrusion mechanism.

[0009] Furthermore, a rectangular plate is fixedly provided at the top of the feeding funnel. Mounting plates are fixedly installed on both sides of the extrusion mechanism. Telescopic cylinders are fixedly provided on both sides of the mounting plates. The output end of the telescopic cylinder is fixedly provided with a sealing cover, and a crushing mechanism is also installed above the sealing cover.

[0010] Furthermore, the crushing mechanism is used to crush plastic particles. The mixing mechanism is connected below the crushing mechanism and is used to mix the crushed plastic particles. The mixing mechanism is communicated with the sealing cover, and the sealing cover is detachably connected to the rectangular plate.

[0011] Furthermore, the connection between the sealing cover and the rectangular plate is by snap connection, magnetic attraction or hook connection.

[0012] Furthermore, a screening mechanism is also provided inside the sealing cover for screening the raw materials crushed by the crushing mechanism. There is a rectangular opening on the rectangular plate, which is communicated with the feeding funnel below it. Installation blocks are symmetrically and fixedly arranged on the rectangular plate, and the two installation blocks are respectively located at both ends of the rectangular opening. A reciprocating lead screw is rotatably arranged between the two installation blocks, and a limiting rod is fixedly arranged. A sieve plate is in threaded cooperation with the reciprocating lead screw, and the other end of the sieve plate is slidably connected to the limiting rod. One end of the reciprocating lead screw is connected to a second motor, and the second motor is fixedly connected to the installation block.

[0013] Furthermore, the processing device further includes an external support. An annular plate is fixedly arranged at the top of the external support. Rectangular limiting blocks are fixedly and symmetrically arranged at the bottom of the annular plate. A large gear is arranged inside the annular plate, and the large gear is slidably connected between the two rectangular limiting blocks. A small gear is also rotatably arranged on the annular plate.

[0014] Furthermore, the small gear is connected to a first motor, and the first motor is fixedly connected to the annular plate.

[0015] Furthermore, a plurality of storage barrels are fixedly arranged on the large gear, and the plurality of storage barrels are arranged in a circumferential array. A feeding pipe is connected to the top of the storage barrel.

[0016] Furthermore, a quantitative discharging mechanism is provided at the bottom of each of the plurality of storage barrels. A valve is arranged on the quantitative discharging mechanism for controlling the discharging amount of the quantitative discharging mechanism. A feeding port is also arranged at the top of the crushing mechanism.

[0017] Advantages of the present utility model:

[0018] By providing a quantitative discharging mechanism, the present utility model can quantitatively control the discharging amount of raw materials. After the raw materials enter the crushing mechanism for crushing, they are mixed by the mixing mechanism. For the large-sized raw materials that may exist after crushing, a slidable sieve plate is used for screening to ensure that the crushed particles reach the qualified fineness and do not affect the subsequent heating and extrusion. The mixing mechanism in the present utility model can mix the crushed raw materials. The reciprocating and sliding sieve plate not only realizes the screening function but also realizes secondary mixing, making the raw materials more evenly mixed. Description of the drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

[0020] Figure 1 is a schematic diagram of the overall structure of the present utility model Figure Ⅰ ;

[0021] Figure 2 is a schematic diagram of the overall structure of the present utility model Figure Ⅱ ;

[0022] Figure 3 is a schematic structural diagram of the screening mechanism of the present utility model

[0023] Description of reference numerals in the figure: 1, bottom bracket; 2, extrusion mechanism; 3, extrusion port; 4, feed hopper; 5, mounting plate; 6, telescopic cylinder; 7, sealing cover; 8, mixing mechanism; 9, crushing mechanism; 10, metering discharging mechanism; 11, valve; 12, storage barrel; 13, conveying pipe; 14, external bracket; 15, annular plate; 16, large gear; 17, small gear; 18, first motor; 19, rectangular limit block; 20, rectangular plate; 21, rectangular opening; 22, mounting block; 23, sieve plate; 24, limit rod; 25, reciprocating lead screw Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model

[0025] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery", etc. indicating the orientation or positional relationship are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model

[0026] As Figure 1 shown, a PVC sheath material processing device includes a bottom bracket 1, an extrusion mechanism 2 is fixedly installed on the bottom bracket 1, an extrusion port 3 is connected to the extrusion mechanism 2, a feed hopper 4 is installed at the top of the extrusion mechanism 2, the feed hopper 4 is internally connected to the extrusion mechanism 2, the mixed raw materials enter the interior of the extrusion mechanism 2 through the feed hopper 4, the extrusion mechanism 2 melts the plastic at high temperature, and the melted plastic forms the required shape when passing through the mold

[0027] A rectangular plate 20 is fixedly provided at the top end of the feeding hopper 4. Mounting plates 5 are fixedly installed on both sides of the extrusion mechanism 2. Telescopic cylinders 6 are fixedly provided on both of the mounting plates 5 on both sides. A sealing cover 7 is fixedly provided at the output end of the telescopic cylinder 6. A crushing mechanism 9 is further installed above the sealing cover 7. The crushing mechanism 9 is used for crushing plastic particles. A mixing mechanism 8 is connected below the crushing mechanism 9. The mixing mechanism 8 is used for mixing the crushed plastic particles. And the mixing mechanism 8 is communicated with the sealing cover 7. The sealing cover 7 and the rectangular plate 20 are detachably connected. In this embodiment, the sealing cover 7 and the rectangular plate 20 are snap-connected. However, when implementing this technical solution, the sealing cover 7 and the rectangular plate 20 can also be magnetically hooked, etc., and all can achieve the same technical effect as this technical solution. A screening mechanism is further provided inside the sealing cover 7, which is used for screening the raw materials crushed by the crushing mechanism 9 to prevent uncompletely crushed particles from existing during the crushing process and affecting the processing of the sheath material.

[0028] As Figure 1 and Figure 2 shown, the processing device further includes an external support 14. An annular plate 15 is fixedly provided at the top end of the external support 14. Rectangular limit blocks 19 are fixedly and symmetrically provided at the bottom end of the annular plate 15. A large gear 16 is provided inside the annular plate 15. The large gear 16 is slidably connected between the two rectangular limit blocks 19. A small gear 17 is rotatably provided on the annular plate 15. A first motor 18 is connected to the small gear 17. The first motor 18 is fixedly connected to the annular plate 15. The first motor 18 drives the small gear 17 to rotate, and the rotation of the small gear 17 drives the large gear 16 to rotate.

[0029] As Figure 1 shown, a plurality of storage barrels 12 are fixedly provided on the large gear 16. The plurality of storage barrels 12 are arranged in a circumferential array. A feed pipe 13 is connected to the top end of the storage barrel 12. The feed pipe 13 is plastically deformable. A quantitative discharging mechanism 10 is provided at the bottom end of each of the plurality of storage barrels 12. A valve 11 is provided on the quantitative discharging mechanism 10 for controlling the discharging amount of the quantitative discharging mechanism 10. A feed inlet is further provided at the top end of the crushing mechanism 9. When the first motor 18 drives the small gear 17 to rotate, the large gear 16 rotates synchronously therewith, and the storage barrels 12 fixedly connected to the large gear 16 also rotate synchronously therewith. The storage barrels 12 are filled with various raw materials for producing the sheath material. When the storage barrels 12 start to rotate, they will be aligned with the feed inlet on the crushing mechanism 9 in sequence to achieve quantitative feeding.

[0030] As Figure 3A rectangular opening 21 is provided on the shown rectangular plate 20. The rectangular opening 21 communicates with the feeding funnel 4 below it. Symmetrically and fixedly arranged on the rectangular plate 20 are mounting blocks 22. The two mounting blocks 22 are respectively located at both ends of the rectangular opening 21. A reciprocating lead screw 25 is rotatably arranged between the two mounting blocks 22, and a limiting rod 24 is fixedly arranged. A sieve plate 23 is in threaded engagement with the reciprocating lead screw 25, and the other end of the sieve plate 23 is slidably connected to the limiting rod 24. One end of the reciprocating lead screw 25 is connected to a second motor, and the second motor is fixedly connected to the mounting block 22. When the raw materials broken in the crushing mechanism 9 enter the sieve plate 23, the second motor starts to drive the reciprocating lead screw 25 to rotate, and the reciprocating lead screw 25 can then realize the reciprocating movement of the sieve plate 23, achieving the screening of the raw materials in the sieve plate 23. The large-particle raw materials remain on the sieve plate 23 and are subsequently collected centrally.

[0031] During use, the raw materials for producing the sheath material are respectively stored in the storage barrels 12. The first motor 18 drives the large gear 16 to rotate, aligning the storage barrels 12 with the feeding openings at the top of the crushing mechanism 9 in sequence, and realizing the quantitative discharging of each raw material through the quantitative discharging mechanism 10. After each component raw material enters the crushing mechanism 9, the crushing mechanism 9 is started to crush each raw material. The crushed raw materials enter the mixing mechanism 8 for mixing, and the mixed raw materials then enter the screening mechanism in the sealing cover 7 for screening. By driving the reciprocating lead screw 25 to rotate through the second motor, the reciprocating movement of the sieve plate 23 is realized. The screened raw materials enter the extrusion mechanism 2 through the feeding funnel 4, and the extrusion mechanism 2 extrudes the sheath material at high temperature. For the large-particle raw materials remaining on the sieve plate 23, the sealing cover 7 can be opened through the telescopic cylinder 6 to facilitate the collection and reprocessing of the large-particle raw materials remaining on the sieve plate 23.

[0032] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed.

Claims

1. A PVC sheath material processing device, characterized in that, It includes an extrusion mechanism (2), a screening mechanism, a mixing mechanism (8), a crushing mechanism (9), and several storage barrels (12) arranged in rotation. The crushing mechanism (9) is located below the storage barrels (12), the mixing mechanism (8) is located below the crushing mechanism (9), the screening mechanism is located below the mixing mechanism (8), the extrusion mechanism (2) is located below the screening mechanism, and a quantitative discharging mechanism (10) is installed on the several storage barrels (12). The screening mechanism includes a sliding sieve plate (23).

2. The PVC sheath material processing device according to claim 1, characterized in that, It further includes a bottom bracket (1). The extrusion mechanism (2) is fixedly installed on the bottom bracket (1). An extrusion outlet (3) is connected to the extrusion mechanism (2). A feeding funnel (4) is installed at the top of the extrusion mechanism (2), and the feeding funnel (4) is internally connected to the extrusion mechanism (2).

3. The PVC sheath material processing device according to claim 2, wherein, A rectangular plate (20) is fixedly provided at the top of the feeding funnel (4). Mounting plates (5) are fixedly installed on both sides of the extrusion mechanism (2). Telescopic cylinders (6) are fixedly provided on the two mounting plates (5). A sealing cover (7) is fixedly provided at the output end of the telescopic cylinder (6). A crushing mechanism (9) is also installed above the sealing cover (7).

4. A PVC sheath material processing device according to claim 2, characterized in that, The crushing mechanism (9) is used to crush plastic particles. The mixing mechanism (8) is connected below the crushing mechanism (9). The mixing mechanism (8) is used to mix the crushed plastic particles, and the mixing mechanism (8) is communicated with the sealing cover (7). The sealing cover (7) is detachably connected to the rectangular plate (20).

5. A PVC sheath material processing device according to claim 4, characterized in that, The connection between the sealing cover (7) and the rectangular plate (20) is by clamping, magnetic attraction, or hooking.

6. The PVC sheath material processing device according to claim 4, characterized in that, A screening mechanism is also provided inside the sealing cover (7) for screening the raw materials crushed by the crushing mechanism (9). A rectangular opening (21) is provided on the rectangular plate (20), and the rectangular opening (21) is communicated with the feeding funnel (4) below it. Mounting blocks (22) are symmetrically and fixedly provided on the rectangular plate (20). The two mounting blocks (22) are respectively located at both ends of the rectangular opening (21). A reciprocating lead screw (25) is rotatably provided between the two mounting blocks (22). A limiting rod (24) is fixedly provided. A sieve plate (23) is in threaded cooperation with the reciprocating lead screw (25). The other end of the sieve plate (23) is slidably connected to the limiting rod (24). One end of the reciprocating lead screw (25) is connected to a second motor, and the second motor is fixedly connected to the mounting block (22).

7. A PVC sheath material processing device according to claim 1, characterized in that, The processing device further includes an external bracket (14). An annular plate (15) is fixedly provided at the top of the external bracket (14). Rectangular limit blocks (19) are fixedly and symmetrically provided at the bottom of the annular plate (15). A large gear (16) is provided inside the annular plate (15), and the large gear (16) is slidably connected between the two rectangular limit blocks (19). A small gear (17) is also rotatably provided on the annular plate (15).

8. A PVC sheath material processing device according to claim 7, characterized in that, The small gear (17) is connected to a first motor (18), and the first motor (18) is fixedly connected to the annular plate (15).

9. The PVC sheath material processing device according to claim 8, characterized in that, Several storage barrels (12) are fixedly provided on the large gear (16). The several storage barrels (12) are arranged in a circumferential array. A feeding pipe (13) is connected to the top of the storage barrels (12).

10. The PVC sheath material processing device according to claim 9, characterized in that, The bottom ends of the plurality of storage barrels (12) are each provided with a quantitative discharging mechanism (10), and the quantitative discharging mechanism (10) is provided with a valve (11) for controlling the discharging amount of the quantitative discharging mechanism (10), and the top end of the crushing mechanism (9) is also provided with a feeding port.