Wire binding machine for stator production

By introducing positioning components and worm gear and worm transmission mechanism into the wire binding machine, the problem of poor adaptability of the wire binding machine to different sizes is solved, and stable clamping and reduced production costs are achieved.

CN223093638UActive Publication Date: 2025-07-11CHANGZHOU HONGDIAN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422216348.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-07-11
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

Existing wire binding machines can only tie wires to stators of a single size, and fixing devices need to be replaced to accommodate stators of different sizes, which increases production costs.

Method used

The positioning assembly, including a placement disc and a bidirectional screw worm gear mechanism, clamping and fixing the stator of different sizes through worm and worm gear transmission, and improve stability through anti-slip bumps.

Benefits of technology

Stable clamping of stators of different sizes is achieved, avoiding sliding, improving the safety and production efficiency of the device, and reducing the frequency of replacing the fixture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stator production, and provides a wire binding machine for stator production, which comprises a placing plate, a rotating assembly and a positioning assembly, the positioning assembly comprises a placing disc, the upper surface of the placing disc is sequentially provided with a first mounting groove and a second mounting groove from top to bottom, and the inner side wall of the first mounting groove is movably connected with a second bidirectional screw rod; according to the utility model, through the arrangement of the positioning assembly, stators of different sizes are fixed, during fixation, the output shaft of the driving motor drives the first bidirectional screw rod to rotate, the first bidirectional screw rod drives the worm gear to rotate through the worm, and the worm gear is driven to rotate through the worm. The worm gear drives the displacement block to rotate, so that the displacement block drives the positioning block to move from the outside to the inside to clamp and fix stators of different sizes, and due to the design of the anti-skid convex blocks, the fixed stators are prevented from sliding, and the safety and stability of the device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stator production, in particular to a wire tying machine for stator production. Background Art

[0002] In the process of producing a stator, coils need to be embedded in the stator core, and both ends of the coils are exposed outside. In order to ensure that the exposed coils do not become scattered, wire tying is generally performed on them.

[0003] For example, the wire tying machine for stator production disclosed in the publication number CN220896477U includes: a wire tying module arranged on a frame for tying wires to the copper wires at the upper and lower ends of the stator; the wire tying module includes: a first mounting plate arranged on the frame; a first wire tying mechanism mounted on the upper surface of the first mounting plate for tying wires to the lower copper wires; a second wire tying mechanism arranged on the lower surface of the third mounting plate, and the second wire tying mechanism is used for tying wires to the upper copper wires. Both the first wire tying mechanism and the second wire tying mechanism include a hook needle and a wire laying nozzle; a first driving motor is arranged on the lower surface of the first mounting plate for driving the hook needle and the wire laying nozzle of the first wire tying mechanism to move; a second driving motor is arranged on the upper surface of the third mounting plate for driving the hook needle and the wire laying nozzle of the second wire tying mechanism to move.

[0004] However, in the prior art, when performing wire tying operations on a stator, most of the current traditional wire tying machines can only tie wires for a stator of a single size. When tying wires for other stators of different sizes, different fixing devices need to be replaced, thereby increasing the production cost of the enterprise and causing a certain degree of limitation to the practicality of the device. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the problem in the prior art that most of the current traditional wire tying machines can only tie wires for a stator of a single size, and different fixing devices need to be replaced when tying wires for other stators of different sizes, thereby increasing the production cost of the enterprise.

[0006] To achieve the above object, the utility model adopts the following technical solutions: A wire tying machine for stator production, comprising a placement plate, a rotating assembly and a positioning assembly. The positioning assembly includes a placement disk, and the upper surface of the placement disk is successively provided with a first installation groove and a second installation groove from top to bottom. The inner side wall of the first installation groove is movably connected with a second bidirectional lead screw, and a worm gear is fixedly connected to the middle of the second bidirectional lead screw. A driving motor is arranged in the inner cavity of the placement disk. The inner side wall of the second installation groove is movably connected with a first bidirectional lead screw, and the output shaft of the driving motor is in transmission connection with the first bidirectional lead screw. A worm is fixedly connected to the middle of the first bidirectional lead screw, and the worm is meshed with the worm gear. Displacement blocks are symmetrically screwed on the surfaces of the first bidirectional lead screw and the second bidirectional lead screw. A positioning block is fixedly connected to the upper surface of the displacement block, and anti-slip bumps are arranged inside the positioning block.

[0007] As a preferred embodiment, the rotating assembly includes a support frame, and a rotating motor is fixedly connected to the upper surface of the support frame. A second rotating shaft is fixedly connected to the center of the lower surface of the placement disk.

[0008] As a preferred embodiment, the output shaft of the rotating motor is in transmission connection with a first rotating shaft, and the first rotating shaft is in transmission connection with the second rotating shaft through a transmission belt.

[0009] As a preferred embodiment, an installation frame is fixedly connected to the upper surface of the placement plate, and a second motor is fixedly connected to the center of the upper surface of the installation frame.

[0010] As a preferred embodiment, the output shaft of the second motor is in transmission connection with a second electric telescopic rod, and the output end of the second electric telescopic rod is in transmission connection with an upper hook needle.

[0011] As a preferred embodiment, a hydraulic cylinder is fixedly connected to one side of the upper surface of the installation frame. A chute is arranged on the inner side wall of the installation frame. The output shaft of the hydraulic cylinder is in transmission connection with a hydraulic rod, and one end of the hydraulic rod is fixedly connected to a slider.

[0012] As a preferred embodiment, a first motor is fixedly connected to one side of the slider. The output shaft of the first motor is in transmission connection with a first electric telescopic rod, and the output shaft of the first electric telescopic rod is in transmission connection with a lower hook needle.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are as follows:

[0014] The utility model fixes stators of different sizes by setting a positioning component. When fixing, the output shaft of the driving motor drives the first bidirectional lead screw to rotate. The first bidirectional lead screw drives the worm gear to rotate through the worm, and the worm gear drives the displacement block to rotate. Thus, the displacement block drives the positioning block to move from the outside to the inside to clamp and fix stators of different sizes. Due to the design of the anti-slip convex blocks, the sliding of the fixed stator is avoided, and the safety and stability of the device are improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 FIG. 1 is a schematic diagram of the overall structure of a wire tying machine for stator production provided by the utility model;

[0016] Figure 2 FIG. 2 is a schematic diagram of the structure of the positioning component of a wire tying machine for stator production provided by the utility model;

[0017] Figure 3 FIG. 3 is a schematic diagram of the structure at the mounting frame of a wire tying machine for stator production provided by the utility model;

[0018] Figure 4 FIG. 4 is a schematic diagram of a wire tying machine for stator production provided by the utility model Figure 2 and an enlarged schematic diagram of the structure at A in FIG. 4;

[0019] LEGEND DESCRIPTION:

[0020] 1. placing plate; 2. mounting frame; 3. sliding groove; 4. hydraulic cylinder; 5. hydraulic rod; 6. slider; 7. first motor; 8. first electric telescopic rod; 9. lower hook needle; 10. second motor; 11. second electric telescopic rod; 12. upper hook needle; 13. support frame; 14. rotating motor; 15. first rotating shaft; 16. second rotating shaft; 17. placing disk; 18. first mounting groove; 19. second mounting groove; 20. driving motor; 21. first bidirectional lead screw; 22. worm; 23. second bidirectional lead screw; 24. worm gear; 25. displacement block; 26. positioning block; 27. anti-slip convex block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Please refer to Figures 1-4, the present utility model provides a technical solution: a wire tying machine for stator production, including a placement plate 1, a rotating assembly, and a positioning assembly. The positioning assembly includes a placement disk 17. The upper surface of the placement disk 17 is successively provided with a first installation groove 18 and a second installation groove 19 from top to bottom. The inner side wall of the first installation groove 18 is movably connected with a second bidirectional lead screw 23. The middle part of the second bidirectional lead screw 23 is fixedly connected with a worm gear 24. The inner cavity of the placement disk 17 is provided with a driving motor 20. The inner side wall of the second installation groove 19 is movably connected with a first bidirectional lead screw 21. The output shaft of the driving motor 20 is in transmission connection with the first bidirectional lead screw 21. The middle part of the first bidirectional lead screw 21 is fixedly connected with a worm 22, and the worm 22 is meshed with the worm gear 24. Symmetric displacement blocks 25 are screwed on the surfaces of the first bidirectional lead screw 21 and the second bidirectional lead screw 23. The upper surface of the displacement block 25 is fixedly connected with a positioning block 26. The inner side of the positioning block 26 is provided with anti-slip convex blocks 27. The output shaft of the driving motor 20 drives the first bidirectional lead screw 21 to rotate. The first bidirectional lead screw 21 drives the worm gear 24 to rotate through the worm 22. The worm gear 24 drives the displacement block 25 to rotate, so that the displacement block 25 drives the positioning block 26 to move from the outside to the inside to clamp and fix stators of different sizes. Due to the design of the anti-slip convex blocks 27, the sliding of the fixed stator is avoided, and the safety and stability of the device are improved.

[0023] As Figures 1-4 shown, the rotating assembly includes a support frame 13. The upper surface of the support frame 13 is fixedly connected with a rotating motor 14. The center of the lower surface of the placement disk 17 is fixedly connected with a second rotating shaft 16. The output shaft of the rotating motor 14 is in transmission connection with a first rotating shaft 15. The first rotating shaft 15 is in transmission connection with the second rotating shaft 16 through a transmission belt. The output shaft of the rotating motor 14 drives the first rotating shaft 15 to rotate. The first rotating shaft 15 drives the second rotating shaft 16 to rotate through the transmission belt. The second rotating shaft 16 drives the placement disk 17 to rotate, so as to facilitate wire tying of the stator.

[0024] As Figures 1-4As shown in the figure, a mounting frame 2 is fixedly connected to the upper surface of the placing plate 1. At the center of the upper surface of the mounting frame 2, a second motor 10 is fixedly connected. The output shaft of the second motor 10 is drivingly connected to a second electric telescopic rod 11. The output end of the second electric telescopic rod 11 is drivingly connected to an upper hook needle 12. On one side of the upper surface of the mounting frame 2, a hydraulic cylinder 4 is fixedly connected. A chute 3 is provided on the inner side wall of the mounting frame 2. The output shaft of the hydraulic cylinder 4 is drivingly connected to a hydraulic rod 5. One end of the hydraulic rod 5 is fixedly connected to a slider 6. On one side of the slider 6, a first motor 7 is fixedly connected. The output shaft of the first motor 7 is drivingly connected to a first electric telescopic rod 8. The output shaft of the first electric telescopic rod 8 is drivingly connected to a lower hook needle 9. The extension of the second electric telescopic rod 11 drives the upper hook needle 12 to move downward. The output shaft of the second motor 10 drives the second electric telescopic rod 11 and the upper hook needle 12 to rotate. The output shaft of the hydraulic cylinder 4 drives the slider 6 to slide in the chute 3 through the hydraulic rod 5, and along with the extension of the first electric telescopic rod 8, it drives the lower hook needle 9 to move. The output shaft of the first motor 7 drives the lower hook needle 9 to rotate 180 degrees through the first electric telescopic rod 8 and cooperates with the upper hook needle 12. And it cooperates with the rotating assembly to drive the stator to deflect, thus completing the winding operation of the stator.

[0025] As Figures 1-4 shown,

[0026] Working principle:

[0027] During use, first place the stator on the surface of the placing plate 17. The output shaft of the driving motor 20 drives the first bidirectional lead screw 21 to rotate. The first bidirectional lead screw 21 drives the worm gear 24 to rotate through the worm 22. The worm gear 24 drives the displacement block 25 to rotate, so that the displacement block 25 drives the positioning block 26 to move from the outside to the inside to clamp and fix stators of different sizes. And due to the design of the anti-slip convex blocks 27, the sliding of the fixed stator is avoided. When tying the wire, the extension of the second electric telescopic rod 11 drives the upper hook needle 12 to move downward. The output shaft of the second motor 10 drives the second electric telescopic rod 11 and the upper hook needle 12 to rotate. The output shaft of the hydraulic cylinder 4 drives the slider 6 to slide in the chute 3 through the hydraulic rod 5, and along with the extension of the first electric telescopic rod 8, it drives the lower hook needle 9 to move. The output shaft of the first motor 7 drives the lower hook needle 9 to rotate 180 degrees through the first electric telescopic rod 8 and cooperates with the upper hook needle 12. At the same time, the output shaft of the rotating motor 14 drives the first rotating shaft 15 to rotate. The first rotating shaft 15 drives the second rotating shaft 16 to rotate through the transmission belt. The second rotating shaft 16 drives the placing plate 17 to rotate, thus performing the wire-tying operation on the stator.

[0028] The above are only the preferred embodiments of the present utility model, and do not limit the present utility model in other forms. Any person skilled in the relevant art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A wire tying machine for stator production, comprising a placement plate (1), a rotating assembly and a positioning assembly, characterized in that: The positioning component includes a placement plate (17). The upper surface of the placement plate (17) is successively provided with a first installation groove (18) and a second installation groove (19) from top to bottom. The inner side wall of the first installation groove (18) is movably connected with a second bidirectional lead screw (23). The middle part of the second bidirectional lead screw (23) is fixedly connected with a worm gear (24). The inner cavity of the placement plate (17) is provided with a driving motor (20). The inner side wall of the second installation groove (19) is movably connected with a first bidirectional lead screw (21). The output shaft of the driving motor (20) is in transmission connection with the first bidirectional lead screw (21). The middle part of the first bidirectional lead screw (21) is fixedly connected with a worm (22), and the worm (22) is meshed with the worm gear (24). Displacement blocks (25) are symmetrically screwed on the surfaces of the first bidirectional lead screw (21) and the second bidirectional lead screw (23). The upper surface of the displacement block (25) is fixedly connected with a positioning block (26). The inner side of the positioning block (26) is provided with anti-slip bumps (27).

2. The wire tying machine for stator production according to claim 1, wherein: The rotating component includes a support frame (13). The upper surface of the support frame (13) is fixedly connected with a rotating motor (14). The center of the lower surface of the placement plate (17) is fixedly connected with a second rotating shaft (16).

3. The wire tying machine for stator production according to claim 2, wherein: The output shaft of the rotating motor (14) is in transmission connection with a first rotating shaft (15). The first rotating shaft (15) is in transmission connection with the second rotating shaft (16) through a transmission belt.

4. The wire tying machine for stator production according to claim 1, characterized in that: The upper surface of the placement plate (1) is fixedly connected with a mounting frame (2). The center of the upper surface of the mounting frame (2) is fixedly connected with a second motor (10).

5. A wire tying machine for stator production according to claim 4, characterized in that: The output shaft of the second motor (10) is in transmission connection with a second electric telescopic rod (11). The output end of the second electric telescopic rod (11) is in transmission connection with an upper hook needle (12).

6. A wire tying machine for stator production according to claim 4, characterized in that: One side of the upper surface of the mounting frame (2) is fixedly connected with a hydraulic cylinder (4). A chute (3) is opened on the inner side wall of the mounting frame (2). The output shaft of the hydraulic cylinder (4) is in transmission connection with a hydraulic rod (5). One end of the hydraulic rod (5) is fixedly connected with a slider (6).

7. A wire tying machine for stator production according to claim 6, characterized in that: One side of the slider (6) is fixedly connected with a first motor (7). The output shaft of the first motor (7) is in transmission connection with a first electric telescopic rod (8). The output shaft of the first electric telescopic rod (8) is in transmission connection with a lower hook needle (9).

Citation Information

Patent Citations

  • Wire binding machine for stator production

    CN220896477U