Self-floating type slag scraping structure

The self-floating scraper structure addresses the weight-related issues of center-driven scraper mud machines by reducing weight and stress through a lightweight design with adjustable components, enhancing operational flexibility and simplifying installation.

CN223096203UActive Publication Date: 2025-07-15CHANGSHA ECONOMIC & TECH DEV ZONE WATER PURIFICATION ENG CO LTD
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Patent Information

Application Number
CN202422336897.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing central transmission double-tube sludge scraper has too much weight and has been damaged by metal tension and derricks for a long time due to excessive operation under heavy loads, which increases costs and equipment weight.

Method used

The self-floating slag scraping structure is adopted, which reduces the weight of the equipment through lightweight design and buoyancy support, and uses position adjustment components to achieve height adjustment of the slag scraping arm. It uses anti-corrosion aluminum or 304L stainless steel material, floating block and stretch structure design.

Benefits of technology

The equipment weight is reduced by 40-50%, reducing operating load, ensuring equipment level, simplifying installation and debugging, and improving usage flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-floating type slag scraping structure, which relates to the technical field of mud scrapers, and comprises a sewage treatment tank and a central upright post, the bottom of the inner wall of the sewage treatment tank is rotatably connected with the central upright post, the outer wall of the central upright post close to the bottom end is fixedly connected with a mud suction pipe, and the outer wall of the central upright post close to the top end is provided with a slag scraping arm. And a square floating block for providing buoyancy support for the slag scraping arm is arranged on the inner wall of the slag scraping arm. After the device is subjected to lightweight design, the self weight of the device can be effectively reduced by about 40%-50%, the operation load of the device is greatly reduced, meanwhile, the levelness of the device can be ensured through completely symmetrical arrangement of the mud sucking and scraping pipes, the difficulty of installation and debugging is reduced, and the working efficiency is improved. And through cooperative use of a mounting arc-shaped plate, a mounting plate, an adaptive groove and a fastening bolt in the position adjusting assembly, the height position of the slag scraping arm can be adjusted according to needs, and the use flexibility of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge scrapers, and particularly relates to a self-floating slag scraping structure. Background Art

[0002] The central drive double-pipe suction sludge scraper used in sewage treatment plants has an excessive self-weight, and the metal tension bars and the derrick often get damaged due to excessive stress during long-term operation under heavy loads. To solve this problem, usually higher-strength alloy steel is adopted, the tension bars are increased, and the derrick is strengthened. This solution will undoubtedly increase the cost and the self-weight of the equipment. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a self-floating slag scraping structure to solve the problems put forward in the above background art.

[0004] To solve the above technical problems, the technical solution adopted by the utility model is:

[0005] A self-floating slag scraping structure includes a sewage treatment tank and a central column. The bottom of the inner wall of the sewage treatment tank is rotatably connected to the central column. A sludge suction pipe is fixedly connected to the outer wall of the central column near the bottom end. A slag scraping arm is arranged on the outer wall of the central column near the top end. A square floating block for providing buoyancy support is arranged on the inner wall of the slag scraping arm. A slag scraping arm tension bar is fixedly connected to the upper surface of the end of the slag scraping arm far away from the central column.

[0006] A first cross beam is fixedly connected to the outer wall of the top end of the central column. A first sludge suction pipe tension bar and a second sludge suction pipe tension bar are respectively fixedly connected to the upper surface of the sludge suction pipe. The ends of the first sludge suction pipe tension bar and the second sludge suction pipe tension bar far away from the sludge suction pipe are both fixedly connected to the first cross beam. The end of the slag scraping arm tension bar far away from the slag scraping arm is fixedly connected to a second cross beam. The first cross beam is located above the second cross beam.

[0007] A position adjusting component for adjusting its own height is arranged at the end of the slag scraping arm close to the central column.

[0008] A further improvement of the technical solution of the utility model lies in that the number of the first sludge suction pipe tension bar and the second sludge suction pipe tension bar is two groups. The two groups of the first sludge suction pipe tension bar and the second sludge suction pipe tension bar are symmetrically distributed on both sides of the central column. A slag scraping plate is fixedly connected to one side of the slag scraping arm.

[0009] A further improvement of the technical solution of the utility model lies in that the number of the slag scraping arm tension bars is two. The two slag scraping arm tension bars are symmetrically distributed on both sides of the slag scraping arm.

[0010] A further improvement of the technical solution of the present utility model lies in that: a sleeve bracket is provided on the outer wall of the central column, and the position adjustment assembly includes a mounting arc plate movably sleeved on the outer wall of the sleeve bracket, and one end of the mounting arc plate is fixedly connected to one end of the slag scraping arm close to the sleeve bracket.

[0011] A further improvement of the technical solution of the present utility model lies in that: a mounting plate is fixedly connected to the outer wall of the sleeve bracket, one end of the mounting arc plate is detachably fixedly connected to the mounting plate through a fastening bolt, and an adaptation groove for adapting to the fastening bolt is provided on one side of the mounting plate.

[0012] A further improvement of the technical solution of the present utility model lies in that: the number of the mounting plates is two groups.

[0013] Due to the adoption of the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0014] 1. The present utility model provides a self-floating slag scraping structure. After the device is designed to be lightweight, the self-weight of the equipment can be effectively reduced. The equipment can be reduced in weight by about 40% to 50%, greatly reducing the operation load of the equipment. At the same time, the completely symmetrical arrangement of the sludge suction and scraping pipes can ensure the levelness of the equipment and reduce the difficulty of installation and commissioning.

[0015] 2. The present utility model provides a self-floating slag scraping structure. Through the combined use of the mounting arc plate, mounting plate, adaptation groove and fastening bolt in the position adjustment assembly, the height position of the slag scraping arm can be adjusted as required, improving the flexibility of the device in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is a schematic top view structural diagram of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the slag scraping arm of the present utility model;

[0019] Figure 4 is an enlarged schematic view of the structure at A of the present utility model.

[0020] In the figure: 1, sewage treatment tank; 2, central column; 3, sludge suction pipe; 4, first sludge suction pipe tension bar; 5, second sludge suction pipe tension bar; 6, slag scraping arm; 7, slag scraping arm tension bar; 8, first cross beam; 9, second cross beam; 10, slag scraping plate; 11, square floating block; 12, position adjustment assembly; 13, sleeve bracket; 14, mounting arc plate; 15, mounting plate; 16, adaptation groove; 17, fastening bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] In the description of the present utility model, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", and "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0022] The following further describes the present utility model in detail with reference to embodiments:

[0023] Embodiment 1

[0024] As Figures 1 - 4 shown, the present utility model provides a self-floating slag scraping structure, including a sewage treatment tank 1 and a central column 2. The bottom of the inner wall of the sewage treatment tank 1 is rotatably connected to the central column 2. A sludge suction pipe 3 is fixedly connected to the outer wall of the central column 2 near the bottom end. A slag scraping arm 6 is arranged on the outer wall of the central column 2 near the top end. A square floating block 11 for providing buoyancy support is arranged on the inner wall of the slag scraping arm 6. A slag scraping arm tie rod 7 is fixedly connected to the upper surface of the end of the slag scraping arm 6 away from the central column 2. After the device is designed to be lightweight, the self-weight of the equipment can be effectively reduced. The equipment can be reduced in weight by about 40% to 50%, greatly reducing the operation load of the equipment. At the same time, the completely symmetrical arrangement of the sludge suction and scraping pipes can ensure the levelness of the equipment and reduce the difficulty of installation and debugging.

[0025] On the basis of ensuring strength, the weight of the equipment is reduced. The installation position of the slag scraping arm 6 is clockwise offset by 90°. At the same time, by changing the slag scraping arm 6 into a truss self-floating type, the fixed base under the slag scraping arm 6 is simplified. The removal of the fixed truss under the slag scraping arm 6 can remove the fixed truss and the counterweight cement block at the other end, thereby realizing the lightweight of the whole equipment.

[0026] A first cross beam 8 is fixedly connected to the outer wall of the top end of the central column 2. A first sludge suction pipe tie rod 4 and a second sludge suction pipe tie rod 5 are respectively fixedly connected to the upper surface of the sludge suction pipe 3. The ends of the first sludge suction pipe tie rod 4 and the second sludge suction pipe tie rod 5 away from the sludge suction pipe 3 are both fixedly connected to the first cross beam 8. The end of the slag scraping arm tie rod 7 away from the slag scraping arm 6 is fixedly connected to a second cross beam 9. The first cross beam 8 is located above the second cross beam 9.

[0027] A position adjustment assembly 12 for adjusting its own height is arranged at the end of the slag scraping arm 6 close to the central column 2.

[0028] Embodiment 2

[0029] As Figures 1 - 4As shown, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the number of the first sludge suction pipe tension members 4 and the second sludge suction pipe tension members 5 is two groups, and the two groups of the first sludge suction pipe tension members 4 and the second sludge suction pipe tension members 5 are symmetrically distributed on both sides of the central column 2. One side of the slag scraping arm 6 is fixedly connected with a slag scraping plate 10.

[0030] The number of the slag scraping arm tension members 7 is two, and the two slag scraping arm tension members 7 are symmetrically distributed on both sides of the slag scraping arm 6.

[0031] The material can be selected as anti-corrosion aluminum or 304L stainless steel. The water-facing surface is installed with thin-walled plates, and square floating blocks are filled in the middle to ensure that the slag scraping arm 6 floats on the water surface.

[0032] One slag scraping arm tension member 7 is installed on each of the left and right sides of the slag scraping arm 6 to prevent the slag scraping arm from swinging.

[0033] A sleeve bracket 13 is arranged on the outer wall of the central column 2. The position adjusting assembly 12 includes a mounting arc plate 14 movably sleeved on the outer wall of the sleeve bracket 13, and one end of the mounting arc plate 14 is fixedly connected with one end of the slag scraping arm 6 close to the sleeve bracket 13.

[0034] A mounting plate 15 is fixedly connected to the outer wall of the sleeve bracket 13. One end of the mounting arc plate 14 is detachably fixedly connected with the mounting plate 15 through a fastening bolt 17. An adaptation groove 16 for adapting to the fastening bolt 17 is opened on one side of the mounting plate 15, and the number of the mounting plates 15 is two groups. When it is necessary to adjust the installation height of the slag scraping arm 6 on the central column 2, the fastening bolt 17 can be removed, and then the mounting arc plate 14 is moved up and down on the surface of the sleeve bracket 13 to a suitable height, and then the fastening bolt 17 is reset.

[0035] Next, the working principle of the self-floating slag scraping structure will be specifically described.

[0036] As Figures 1 - 4 shown, when the slag scraping arm 6 scrapes the slag on the sewage surface, it is supported by the buoyancy provided by the square floating blocks 11 installed thereon. At the same time, with the traction effect of the slag scraping arm tension members 7 on it, the slag scraping arm 6 can stably float on the sewage surface and perform the slag scraping work on the sewage surface under the drive of the central column 2.

[0037] When it is necessary to adjust the installation height of the slag scraping arm 6 on the central column 2, the fastening bolt 17 can be removed, and then the mounting arc plate 14 is moved up and down on the surface of the sleeve bracket 13 to a suitable height, and then the fastening bolt 17 is reset, and the height adjustment work of the slag scraping arm 6 can be completed.

[0038] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "including", "comprising" or any other variants are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or still includes elements inherent to such a process, method, article or device. Without more limitations, elements defined by the statement "including one..." do not exclude the existence of additional identical elements in the process, method, article or device including the said elements. The above has generally described the present utility model in detail, but based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the art. Therefore, modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A self-floating slag scraping structure, comprising a sewage treatment tank (1) and a central column (2), characterized in that: At the bottom of the inner wall of the sewage treatment tank (1), a central column (2) is rotatably connected. At the outer wall of the central column (2) near the bottom end, a sludge suction pipe (3) is fixedly connected. At the outer wall of the central column (2) near the top end, a slag scraping arm (6) is arranged. Inside the slag scraping arm (6), a square floating block (11) for providing buoyancy support is arranged. At the upper surface of the end of the slag scraping arm (6) far from the central column (2), a slag scraping arm tie bar (7) is fixedly connected. At the outer wall of the top end of the central column (2), a first cross beam (8) is fixedly connected. On the upper surface of the sludge suction pipe (3), a first sludge suction pipe tie bar (4) and a second sludge suction pipe tie bar (5) are respectively fixedly connected. The ends of the first sludge suction pipe tie bar (4) and the second sludge suction pipe tie bar (5) far from the sludge suction pipe (3) are both fixedly connected to the first cross beam (8). The end of the slag scraping arm tie bar (7) far from the slag scraping arm (6) is fixedly connected to a second cross beam (9). The first cross beam (8) is located above the second cross beam (9). At the end of the slag scraping arm (6) near the central column (2), a position adjusting component (12) for adjusting its own height is arranged.

2. The self-floating slag scraping structure according to claim 1, wherein: The number of the first sludge suction pipe tie bar (4) and the second sludge suction pipe tie bar (5) is two groups. The two groups of the first sludge suction pipe tie bar (4) and the second sludge suction pipe tie bar (5) are symmetrically distributed on both sides of the central column (2). On one side of the slag scraping arm (6), a slag scraping plate (10) is fixedly connected.

3. The self-floating slag scraping structure according to claim 1, characterized in that: The number of the slag scraping arm tie bar (7) is two. The two slag scraping arm tie bars (7) are symmetrically distributed on both sides of the slag scraping arm (6).

4. The self-floating slag scraping structure according to claim 1, characterized in that: On the outer wall of the central column (2), a sleeve support (13) is arranged. The position adjusting component (12) includes a mounting arc plate (14) movably sleeved on the outer wall of the sleeve support (13). One end of the mounting arc plate (14) is fixedly connected to the end of the slag scraping arm (6) near the sleeve support (13).

5. The self-floating slag scraping structure according to claim 4, characterized in that: On the outer wall of the sleeve support (13), a mounting plate (15) is fixedly connected. One end of the mounting arc plate (14) is detachably fixedly connected to the mounting plate (15) through a fastening bolt (17). On one side of the mounting plate (15), an adaptation groove (16) for adapting to the fastening bolt (17) is opened.

6. The self-floating slag scraping structure according to claim 5, characterized in that: The number of the mounting plates (15) is two groups.