Desulfurization device for deep desulfurization of micro-interface filler

The micro-interface filled desulfurization system addresses inefficiencies in gas-liquid contact by creating micron-sized bubbles and pseudofog interaction, enhancing desulfurization efficiency and meeting environmental standards.

CN223096516UActive Publication Date: 2025-07-15WEIHAI PUYI MARINE ENVIRONMENTAL TECH
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Patent Information

Application Number
CN202421704785.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-15
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing spray towers have insufficient contact in terms of gas-liquid contact, resulting in low mass transfer efficiency, especially in high sulfur content flue gas or extreme operating conditions, and the desulfurization effect does not meet the standards.

Method used

The deep desulfurization device of micro-interface filler is used to break the flue gas into micro-bubbles through the micro-interface generator, and the atomized spray head is used to spray umbrella-shaped water mist and fully contact with the NaOH solution. Combined with activated carbon purification, the mass transfer area of liquid phase and gas phase is increased, and deep desulfurization is achieved.

Benefits of technology

The full contact reaction between the flue gas and NaOH solution is achieved, the desulfurization efficiency is improved, the desulfurization effect is ensured to meet the standards, and the exhaust odor is reduced through activated carbon purification.

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Abstract

The utility model relates to the technical field of desulfurization devices, in particular to a micro-interface filler deep desulfurization device which comprises a base and a liquid storage tank, the liquid storage tank is positioned on the right side of the base, a desulfurization tank is fixedly mounted at the top of the base, and an exhaust funnel is fixedly mounted at the top of the desulfurization tank. A micro-interface generator is fixedly mounted on the inner side of the desulfurization tank, an air inlet pipe is fixedly mounted on the left side of the micro-interface generator, a liquid inlet pipe is fixedly mounted on the right side of the micro-interface generator, and a partition plate is fixedly mounted in the desulfurization tank. Flue gas is crushed and dispersed into flue gas micro-bubbles through the micro-interface generator, a NaOH solution in the liquid storage tank is pumped into the liquid conveying pipe through the liquid pump, the NaOH solution in the liquid conveying pipe is conveyed to the atomization spray head to be sprayed out, umbrella-shaped water mist sprayed out through the atomization spray head covers the round opening, and the flue gas is sprayed out through the atomization spray head. Flue gas entering from the round opening is subjected to sufficient contact reaction with a NaOH solution for desulfurization treatment, so that deep desulfurization operation is carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of desulfurization devices, in particular to a desulfurization device for deep desulfurization of micro-interface fillers. Background Technique

[0002] Currently, the mainstream technology for flue gas desulfurization widely relies on the application of desulfurization towers. The tower is carefully designed with a spray layer inside, and its core components are a series of high-efficiency nozzles. These nozzles precisely spray desulfurization liquid to form a fine water mist. When sulfur-containing flue gas passes through the desulfurization tower, this water mist fully contacts the flue gas, effectively capturing and absorbing the sulfide components in it, and realizing the purification treatment of the flue gas. This technology not only improves the desulfurization efficiency but also ensures compliance with environmental emissions, and is one of the important flue gas treatment means in the current environmental protection field.

[0003] Most existing flue gas desulfurization devices use a micro-interface generator for desulfurization operations. The micro-interface generator includes an air inlet pipe and a liquid inlet pipe. The working principle of the micro-interface generator is: the liquid tangentially enters the micro-interface generator through the liquid inlet pipe, rotates at a super-high speed and cuts the gas, causing the gas bubbles to break into micro-bubbles at the micron level, thereby increasing the mass transfer area between the liquid phase and the gas phase.

[0004] Existing spray towers have limitations in gas-liquid contact, specifically manifested as insufficient contact, which directly leads to low mass transfer efficiency, and further affects the overall efficiency of the desulfurization reaction. In the face of flue gas with high sulfur content or extreme working conditions, this deficiency is particularly obvious, and it cannot perform deep desulfurization operations, which may cause the desulfurization effect to fail to meet the standards. Content of the Utility Model

[0005] The purpose of the utility model is to provide a desulfurization device for deep desulfurization of micro-interface fillers, which has the characteristics of sufficient reaction and deep desulfurization.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A desulfurization device for deep desulfurization of micro-interface fillers, including a base and a liquid storage tank. The liquid storage tank is located on the right side of the base. A desulfurization tank is fixedly installed on the top of the base. An exhaust pipe is fixedly installed on the top of the desulfurization tank. A micro-interface generator is fixedly installed inside the desulfurization tank. An air inlet pipe is fixedly installed on the left side of the micro-interface generator. A liquid inlet pipe is fixedly installed on the right side of the micro-interface generator. A partition board is fixedly installed inside the desulfurization tank. A round hole is opened in the center of the partition board. A mounting seat is fixedly installed inside the desulfurization tank. An atomizing nozzle is fixedly installed at the bottom of the mounting seat.

[0007] For the convenience of transportation, as an optimal choice for the desulfurization device of deep desulfurization of micro-interface filler in the present utility model, a liquid pump is fixedly installed at the top of the liquid storage tank, an infusion pipe is fixedly installed at the top of the liquid pump, and the infusion pipe penetrates through the right side of the desulfurization tank and is fixedly connected to the atomizing nozzle.

[0008] For the convenience of adding the NaOH solution, as an optimal choice for the desulfurization device of deep desulfurization of micro-interface filler in the present utility model, a liquid inlet nozzle is fixedly installed at the top of the liquid storage tank, a top cover is threadedly installed at the top of the liquid inlet nozzle, a connecting pipe is fixedly installed on the left side of the desulfurization tank, and a valve is arranged on the outer side of the connecting pipe.

[0009] For the convenience of contact reaction, as an optimal choice for the desulfurization device of deep desulfurization of micro-interface filler in the present utility model, the atomizing nozzle is located above the partition board and corresponds to the round opening position.

[0010] For the convenience of recycling, as an optimal choice for the desulfurization device of deep desulfurization of micro-interface filler in the present utility model, a circulation pump is fixedly installed at the top of the base, a liquid suction pipe is fixedly installed on the right side of the circulation pump, and the top of the circulation pump is fixedly installed with the liquid inlet pipe.

[0011] For the convenience of filtration, as an optimal choice for the desulfurization device of deep desulfurization of micro-interface filler in the present utility model, a filter head is fixedly installed on the inner bottom wall of the desulfurization tank, and one end of the liquid suction pipe away from the circulation pump is fixedly installed with the filter head.

[0012] For the convenience of purifying the exhaust gas, as an optimal choice for the desulfurization device of deep desulfurization of micro-interface filler in the present utility model, a rain shield is fixedly installed above the exhaust pipe, and activated carbon is filled inside the exhaust pipe.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] The flue gas is broken and dispersed into flue gas microbubbles by the micro-interface generator, the NaOH solution in the liquid storage tank is pumped into the infusion pipe by the liquid pump, the NaOH solution in the infusion pipe is transported to the atomizing nozzle and sprayed out, the umbrella-shaped water mist sprayed by the atomizing nozzle covers the round opening, and the flue gas entering from the round opening and the NaOH solution are fully contacted and reacted for desulfurization treatment, so as to carry out deep desulfurization operation and the desulfurization effect meets the standard. Description of the Drawings

[0015] Figure 1 It is the left top view three-dimensional structure diagram of the present utility model;

[0016] Figure 2 It is the right top view three-dimensional structure diagram of the present utility model;

[0017] Figure 3This is the partial sectional structure diagram of the desulfurization tank of the present utility model;

[0018] Figure 4 This is the partial sectional structure diagram of the exhaust pipe of the present utility model.

[0019] In the figure: 1, base; 2, desulfurization tank; 3, liquid storage tank; 4, exhaust pipe; 5, liquid inlet nozzle; 6, liquid pump; 7, liquid delivery pipe; 8, circulation pump; 9, intake pipe; 10, connecting pipe; 11, activated carbon; 12, rain shield; 13, liquid extraction pipe; 14, liquid inlet pipe; 15, micro-interface generator; 16, filter head; 17, partition board; 18, round opening; 19, mounting seat; 20, atomizing nozzle. Specific embodiments

[0020] The following further illustrates the present utility model in conjunction with the accompanying drawings and specific embodiments to help understand the content of the present utility model. The methods used in the present utility model are all conventional methods unless otherwise specified; the raw materials and devices used are all conventional commercially available products unless otherwise specified.

[0021] Please refer to Figures 1 to 4 , a desulfurization device for deep desulfurization of micro-interface packing, including a base 1 and a liquid storage tank 3. The liquid storage tank 3 is located on the right side of the base 1. A desulfurization tank 2 is fixedly installed on the top of the base 1. An exhaust pipe 4 is fixedly installed on the top of the desulfurization tank 2. A micro-interface generator 15 is fixedly installed inside the desulfurization tank 2. An intake pipe 9 is fixedly installed on the left side of the micro-interface generator 15. A liquid inlet pipe 14 is fixedly installed on the right side of the micro-interface generator 15. A partition board 17 is fixedly installed inside the desulfurization tank 2. A round opening 18 is opened at the center of the partition board 17. A mounting seat 19 is fixedly installed inside the desulfurization tank 2. An atomizing nozzle 20 is fixedly installed at the bottom of the mounting seat 19.

[0022] In this embodiment: The flue gas is introduced into the micro-interface generator 15 through the intake pipe 9, water is injected into the micro-interface generator 15 through the liquid inlet pipe 14, the flue gas is broken and dispersed into flue gas micro-bubbles by the micro-interface generator 15, and the broken flue gas micro-bubbles enter above the partition board 17 through the round opening 18. The NaOH solution in the liquid storage tank 3 is sprayed through the atomizing nozzle 20 to form an umbrella-shaped water mist for contact reaction with the broken flue gas micro-bubbles to carry out desulfurization operation, and the micro-interface generator 15 is a common model on the market.

[0023] As a technical optimization scheme of the present utility model, a liquid pump 6 is fixedly installed on the top of the liquid storage tank 3. A liquid delivery pipe 7 is fixedly installed on the top of the liquid pump 6. The liquid delivery pipe 7 penetrates through the right side of the desulfurization tank 2 and is fixedly connected to the atomizing nozzle 20.

[0024] In this embodiment: The NaOH solution in the liquid storage tank 3 is pumped into the infusion tube 7 by the liquid pump 6, and the NaOH solution in the infusion tube 7 is transported to the atomizing nozzle 20 for spraying. The atomizing nozzle 20 sprays out an umbrella-shaped water mist to cover the round opening 18, and the flue gas entering from the round opening 18 comes into full contact with the NaOH solution for desulfurization treatment.

[0025] As a technical optimization scheme of the present utility model, a liquid inlet nozzle 5 is fixedly installed at the top of the liquid storage tank 3, and a top cover is threadedly installed at the top of the liquid inlet nozzle 5. A connecting pipe 10 is fixedly installed on the left side of the desulfurization tank 2, and a valve is arranged on the outer side of the connecting pipe 10.

[0026] In this embodiment: By setting the liquid inlet nozzle 5, the NaOH solution can be injected into the liquid storage tank 3. The top cover covers the liquid inlet nozzle 5 to prevent external garbage from entering the liquid storage tank 3, playing a protective role. Through the setting of the connecting pipe 10, it is convenient to add or drain water from the desulfurization tank 2 by controlling the valve.

[0027] As a technical optimization scheme of the present utility model, the atomizing nozzle 20 is located above the partition plate 17, and the atomizing nozzle 20 corresponds to the position of the round opening 18.

[0028] In this embodiment: The NaOH solution in the liquid storage tank 3 is sprayed by the atomizing nozzle 20 to form an umbrella-shaped water mist. The umbrella-shaped water mist and the partition plate 17 form a water mist state covering the round opening 18, and the broken flue gas microbubbles entering from the round opening 18 come into contact reaction with the NaOH solution water mist.

[0029] As a technical optimization scheme of the present utility model, a circulation pump 8 is fixedly installed at the top of the base 1. A liquid extraction pipe 13 is fixedly installed on the right side of the circulation pump 8, and the top of the circulation pump 8 is fixedly installed with a liquid inlet pipe 14; A filter head 16 is fixedly installed on the inner bottom wall of the desulfurization tank 2, and one end of the liquid extraction pipe 13 away from the circulation pump 8 is fixedly installed with the filter head 16.

[0030] In this embodiment: The water filtered by the filter head 16 is pumped out through the circulation pump 8 and the liquid extraction pipe 13, and is transported into the micro interface generator 15 through the liquid inlet pipe 14. The water tangentially enters the micro interface generator 15, rotates at a super high speed and cuts the flue gas, so that the flue gas bubbles are broken into microbubbles at the micron level, thereby increasing the mass transfer area between the liquid phase and the gas phase and improving the effect of flue gas desulfurization.

[0031] As a technical optimization scheme of the present utility model, a rain shield 12 is fixedly installed above the exhaust pipe 4, and activated carbon 11 is filled inside the exhaust pipe 4.

[0032] In this embodiment: The activated carbon 11 is filled in the exhaust pipe 4 to adsorb and purify the gas discharged through the exhaust pipe 4, reducing the odor of the discharged gas.

[0033] Among them, the microinterface filler refers to a filler with a micro-nano pore structure or surface characteristics, and these microstructures can significantly increase the contact area between the filler and the medium, forming a large number of microinterfaces.

[0034] Working principle:

[0035] First, unscrew the top cover above the liquid inlet nozzle 5, inject the NaOH solution into the liquid storage tank 3, screw on the top cover, then connect and install the external water pipe to the connecting pipe 10, inject water into the desulfurization tank 2 by opening the valve, the water level submerges the top position of the microinterface generator 15, close the valve, and then connect and install the air inlet pipe 9 to the external flue gas pipe. Start the circulation pump 8 to pump out the water in the desulfurization tank 2 through the liquid extraction pipe 13, and transport it into the microinterface generator 15 through the liquid inlet pipe 14. The flue gas is transported into the microinterface generator 15 through the air inlet pipe 9. The water tangentially enters the microinterface generator 15, rotates at a super-high speed and cuts the flue gas, breaking the flue gas bubbles into microbubbles at the micron level, increasing the mass transfer area between the liquid phase and the gas phase. At the same time, start the liquid pump 6 to pump the NaOH solution in the liquid storage tank 3 into the infusion pipe 7, transport the NaOH solution in the infusion pipe 7 to the atomizing nozzle 20 for spraying, spray out an umbrella-shaped water mist through the atomizing nozzle 20 to cover the round opening 18, and carry out desulfurization treatment on the full contact reaction between the flue gas entering from the round opening 18 and the NaOH solution. Then, the gas is adsorbed and purified by the activated carbon 11 in the exhaust pipe 4 and then discharged.

[0036] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "left", "right", "upper", "lower", "top", "bottom", "front", "rear", "inner", "outer", "back", "middle", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation to the present utility model.

[0037] However, the above are only specific embodiments of the present utility model, and the scope of implementation of the present utility model cannot be limited thereby. Therefore, the replacement of equivalent components, or equivalent changes and modifications made according to the scope of patent protection of the present utility model, should still fall within the scope covered by the claims of the present utility model.

Claims

1. A desulfurization device for deep desulfurization of microinterface fillers, comprising a base (1) and a liquid storage tank (3), the liquid storage tank (3) being located on the right side of the base (1), characterized in that: At the top of the base (1), a desulfurization tank (2) is fixedly installed. At the top of the desulfurization tank (2), an exhaust pipe (4) is fixedly installed. Inside the desulfurization tank (2), a microinterface generator (15) is fixedly installed. On the left side of the microinterface generator (15), an air inlet pipe (9) is fixedly installed. On the right side of the microinterface generator (15), a liquid inlet pipe (14) is fixedly installed. Inside the desulfurization tank (2), a partition board (17) is fixedly installed. A circular opening (18) is formed at the center of the partition board (17). Inside the desulfurization tank (2), a mounting seat (19) is fixedly installed. At the bottom of the mounting seat (19), an atomizing nozzle (20) is fixedly installed.

2. The desulfurization device for deep desulfurization of microinterface fillers according to claim 1, wherein: At the top of the liquid storage tank (3), a liquid pump (6) is fixedly installed. At the top of the liquid pump (6), a liquid delivery pipe (7) is fixedly installed. The liquid delivery pipe (7) penetrates through the right side of the desulfurization tank (2) and is fixedly connected to the atomizing nozzle (20).

3. The desulfurization device for deep desulfurization of microinterface fillers according to claim 1, wherein: At the top of the liquid storage tank (3), a liquid inlet nozzle (5) is fixedly installed. A top cover is threadedly installed on the top of the liquid inlet nozzle (5). On the left side of the desulfurization tank (2), a connecting pipe (10) is fixedly installed. A valve is arranged on the outer side of the connecting pipe (10).

4. The desulfurization device for deep desulfurization of microinterface fillers according to claim 1, characterized in that: The atomizing nozzle (20) is located above the partition board (17), and the atomizing nozzle (20) corresponds to the position of the circular opening (18).

5. The desulfurization device for deep desulfurization of microinterface fillers according to claim 1, characterized in that: At the top of the base (1), a circulation pump (8) is fixedly installed. On the right side of the circulation pump (8), a liquid suction pipe (13) is fixedly installed. At the top of the circulation pump (8), it is fixedly installed with the liquid inlet pipe (14).

6. The desulfurization device for deep desulfurization of microinterface fillers according to claim 5, characterized in that: On the inner bottom wall of the desulfurization tank (2), a filter head (16) is fixedly installed. One end of the liquid suction pipe (13) away from the circulation pump (8) is fixedly installed with the filter head (16).

7. The desulfurization device for deep desulfurization of microinterface fillers according to claim 1, wherein: Above the exhaust pipe (4), a rain shield (12) is fixedly installed. Inside the exhaust pipe (4), activated carbon (11) is filled.