Water-based additive mixing preparation equipment
The waterborne coating preparation device addresses incomplete mixing by filtering and breaking down large particles, ensuring thorough mixing and uniform distribution through a combined screening and mixing system, enhancing production efficiency and quality.
Patent Information
- Application Number
- CN202422307663.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-23
AI Technical Summary
When existing aqueous additives are mixed, large particles are not mixed sufficiently, and there are blind spots on the side during stirring, resulting in poor mixing effect.
The raw materials are crushed and screened by a screening mechanism, and the mixing mechanism is stirred multiple times, combining the scraper and twisted dragon design to ensure that the raw materials are fully mixed with water.
Improve the mixing effect, avoid the existence of large particles, reduce the mixing blind spots, and improve work efficiency and quality.
Smart Images

Figure CN223096664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waterborne additive production, in particular to a waterborne additive mixing and preparation device. Background Technique
[0002] Any coating that uses water as a solvent or a dispersion medium can be called a waterborne coating. Waterborne coatings include water-soluble coatings, water-dilutable coatings, and water-dispersible coatings. In the production and preparation of waterborne additives, it is necessary to add dressing particles to the water stream and form the required waterborne additives after mixing and stirring with the help of a mixing device.
[0003] However, at present, when mixing waterborne additives, most of them directly pour water and raw materials together for stirring. This method results in insufficient mixing effect of large particles existing in the raw materials during stirring, and there are blind spots on the side of the stirring position between the raw materials and water during stirring, resulting in poor mixing effect on the side.
[0004] Therefore, a waterborne additive mixing and preparation device is proposed. Content of the Utility Model
[0005] (1) Technical Problems to be Solved
[0006] In order to overcome the deficiencies of the prior art, a waterborne additive mixing and preparation device is proposed to solve the problem that most of the current waterborne additives are directly poured together with water and stirred during mixing. This method results in insufficient mixing effect of large particles existing in the raw materials during stirring, and there are blind spots on the side of the stirring position between the raw materials and water during stirring, resulting in poor mixing effect on the side.
[0007] (2) Technical Solutions
[0008] The utility model is realized through the following technical solutions: The utility model proposes a waterborne additive mixing and preparation device, including a mounting table,
[0009] A screening mechanism and a mixing mechanism are installed on both sides of the upper end of the mounting table;
[0010] The screening mechanism includes a screening box. A funnel-shaped discharge port is arranged at the bottom of the screening box. A filter cylinder is installed inside the screening box through a placement plate. A cover plate covers the upper opening of the screening box, and a feed port is installed outside the cover plate;
[0011] The mixing mechanism includes a mixing cylinder, on the outer side of which a control panel is installed, and at the top section of the mixing cylinder, an upper converging box is installed. On both sides of the upper end of the upper converging box, a side material receiving port and a water inlet are respectively provided. At the bottom of the upper converging box, a funnel-shaped middle material discharging port is provided. Inside the upper converging box, a rotating shaft is connected through a bearing, and the rotating shaft penetrates through the middle material discharging port and the lower end of the mixing cylinder. Outside the rotating shaft, stirring rods are arranged inside the middle material discharging port and the mixing cylinder. At the top end of the upper converging box, a second motor is installed and connected to the rotating shaft. At the bottom of the mixing cylinder, a funnel-shaped bottom material discharging port is provided, and a controllable valve is installed inside the bottom material discharging port.
[0012] Further, a transmission rod is connected through a bearing in the middle of the cover plate. Outside the transmission rod, crushing rods are installed. At the top end of the cover plate, a third motor is installed and connected to the transmission rod.
[0013] Further, the lengths of the stirring rods arranged up and down inside the middle material discharging port and the mixing cylinder are different, and the stirring rods inside the middle material discharging port are arranged in a staggered manner.
[0014] Further, a feeding cylinder is installed at the upper end of the installation table. Inside the feeding cylinder, a spiral auger is connected through a bearing. At the top end of the feeding cylinder, a first motor is installed and connected to the spiral auger. At the lower end of the feeding cylinder, a material receiving port is provided and connected to the discharging port. At the upper end of the feeding cylinder, a discharging port is provided and connected to the side material receiving port.
[0015] Further, scraping plates are symmetrically connected to the rotating shaft inside the mixing cylinder and are in contact with its inner wall.
[0016] Further, the bottom end of the rotating shaft is connected with a bottom auger located inside the bottom material discharging port.
[0017] (III) Beneficial effects
[0018] The present utility model has the following beneficial effects compared with the prior art:
[0019] 1. In the present utility model, raw materials are poured into the filter cylinder inside the screening box through the feeding port. The third motor drives the transmission rod, and the raw materials are crushed by the crushing rods, and the screening speed of the filter cylinder for the raw materials is accelerated. In this way, large particles in the raw materials can be screened out, avoiding the situation of insufficient mixing when large particle raw materials are mixed with water together, making the mixing preparation effect better and the mixing quality better.
[0020] 2. In the present utility model, by providing side material receiving ports and water inlets on both sides of the upper converging box, water and raw materials enter the interior of the upper converging box simultaneously. When entering the middle material discharging port, the second motor drives the rotating shaft to make the stirring rod inside perform the first stirring operation. Then, after entering the mixing cylinder through the middle material discharging port, a secondary stirring operation is carried out under the action of the internal stirring rod, making the mixing effect of the raw materials and water better, avoiding the situation of poor mixing quality caused by blind spots during mixing, and making the working efficiency and effect better.
[0021] 3. In the present utility model, by providing a scraping plate on the outer side of the stirring rod to fit the inner wall of the mixing cylinder, it can avoid the situation that raw materials adhere to the inner wall during mixing, which is inconvenient for subsequent cleaning, and makes the working efficiency higher.
[0022] 4. In the present utility model, by providing a bottom auger connected to the rotating shaft inside the bottom material discharging port, it is convenient for discharging materials and avoids the situation of blocking the discharging port. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Other features, purposes, and advantages of the present utility model will become more obvious by reading the detailed description of the non-restrictive embodiments with reference to the following drawings:
[0024] Figure 1 is a schematic internal structure diagram of the present utility model;
[0025] Figure 2 is a schematic internal structure diagram of the screening box of the present utility model;
[0026] Figure 3 is a schematic structure diagram of the upper converging box of the present utility model;
[0027] Figure 4 is a schematic top view internal structure diagram of the mixing cylinder of the present utility model;
[0028] In the figure: mounting table - 1, screening box - 2, feeding cylinder - 3, spiral auger - 4, material receiving port - 5, first motor - 6, discharging port - 7, mixing cylinder - 8, control panel - 9, upper converging box - 10, side material receiving port - 11, water inlet - 12, rotating shaft - 13, second motor - 14, middle material discharging port - 15, stirring rod - 16, scraping plate - 17, bottom material discharging port - 18, bottom auger - 19, controllable valve - 110, placement plate - 111, filter cylinder - 112, cover plate - 113, transmission rod - 114, crushing rod - 115, feeding port - 116, third motor - 117, discharging port - 118. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0030] Please refer to Figures 1-4 , the present utility model provides a water-based additive mixing and preparation device, including an installation table 1 for installing the device, and a screening mechanism and a mixing mechanism are installed on both sides of the upper end of the installation table 1. The screening work and the mixing work are carried out simultaneously to avoid wasting working time separately. A feeding cylinder 3 is installed on the upper end of the installation table 1. A spiral auger 4 is connected inside the feeding cylinder 3 through a bearing. A first motor 6 is installed at the top end of the feeding cylinder 3 and is connected to the spiral auger 4. A material receiving port 5 is provided at the lower end of the feeding cylinder 3 and is connected to a discharge port 118. A discharge port 7 is provided at the upper end of the feeding cylinder 3 and is connected to a side material receiving port 11. In this way, the screened raw materials can be upwardly input into a converging box 10 at the upper end inside a mixing cylinder 8 when the first motor 6 drives the spiral auger 4 to rotate, so that the feeding can be carried out quickly, manual operation can be reduced, and the working progress can be accelerated.
[0031] The screening mechanism includes a screening box 2. A funnel-shaped discharge port 118 is provided at the bottom of the screening box 2 to facilitate the centralized downward treatment of raw materials and facilitate the discharging work. A filter cylinder 112 is installed inside the screening box 2 through a mounting plate 111. The filter cylinder 112 is of a filter screen type, so that it is convenient to screen out large particles in the raw materials and prevent the problem of insufficient mixing and preparation. A cover plate 113 covers the upper opening of the screening box 2, so that it is convenient to open the cover plate 113 to take out the internal filter cylinder 112 and clean impurities such as large particles inside. A feeding port 116 is installed outside the cover plate 113 for feeding work. A transmission rod 114 is connected to the middle of the cover plate 113 through a bearing. A crushing rod 115 is installed on the outside of the transmission rod 114. A third motor 117 is installed at the top end of the cover plate 113 and is connected to the transmission rod 114. The third motor 117 drives the transmission rod 114 to make the crushing rod 115 rotate to stir the raw materials, so that the screening speed of the raw materials inside the filter cylinder 112 is accelerated, and the large particles can be crushed, so as to avoid the subsequent crushing time and improve the working efficiency.
[0032] The mixing mechanism includes a mixing cylinder 8. A control panel 9 is installed outside the mixing cylinder 8 to make it more convenient for the staff to operate. And an upper converging box 10 is installed at the top section of the mixing cylinder 8 so that the raw materials and water first enter the inside of the upper converging box 10 for the first mixing. On both sides of the upper end of the upper converging box 10, there are respectively a side material receiving port 11 and a water inlet 12. And a solenoid valve can be set inside the water inlet 12 to facilitate the rate of water inflow, which is convenient for matching with the raw materials. At the bottom of the upper converging box 10, there is a funnel-shaped middle material discharging port 15, so that the raw materials and water enter the inside of the middle material discharging port 15. Inside the upper converging box 10, a rotating shaft 13 is connected through a bearing, and the rotating shaft 13 penetrates through the middle material discharging port 15 and the lower end of the mixing cylinder 8. Outside the rotating shaft 13, there are stirring rods 16 located inside the middle material discharging port 15 and the mixing cylinder 8, so that the rotating shaft 13 can drive the stirring rods 16 to rotate simultaneously inside the middle material discharging port 15 and the mixing cylinder 8 for mixing work. And the lengths of the stirring rods 16 arranged up and down inside the middle material discharging port 15 and the mixing cylinder 8 are different, so as to carry out stirring work at corresponding different positions. And the stirring rods 16 inside the middle material discharging port 15 are arranged in a staggered manner, and the stirring rods 16 are stacked up and down, so that the water and raw materials can collide with each other better when entering. And the bottom of the middle material discharging port 15 gradually becomes smaller, so that the mixing of the raw materials and water inside is increased, making the mixing effect better. A second motor 14 is installed at the top end of the upper converging box 10 and is connected to the rotating shaft 13, so that the second motor 14 generates driving force to facilitate the rapid rotation of the rotating shaft 13, avoiding manual rotation and accelerating the working speed. At the bottom of the mixing cylinder 8, there is a funnel-shaped bottom material discharging port 18 for convenient downward discharging, and a controllable valve 110 is installed inside the bottom material discharging port 18 so that the discharging can be manually controlled, which is convenient for controlling the mixing time.
[0033] Preferably, symmetrically connected to the inner wall of the mixing cylinder 8 inside the rotating shaft 13 is a scraper 17 in contact with it, so that during the rotation process, the scraper 17 can clean the mixed raw materials adhered to the inner wall of the mixing cylinder 8, avoiding the situation that it is difficult to clean the raw materials adhered to the inner wall later. And during the scraping process, the raw materials on the side can be concentrated, making the mixing effect better and avoiding the situation that there are blind spots on the side resulting in poor working effects.
[0034] Preferably, at the bottom end of the rotating shaft 13, there is a bottom auger 19 located inside the bottom material discharging port 18. Through the bottom auger 19, during the rotation process, the mixed raw materials can be quickly discharged, avoiding the situation that the raw materials block the bottom material discharging port 18, making the working effect better.
[0035] Working principle: When in use, first connect the first motor 6, control panel 9, second motor 14 and third motor 117 to an external power supply. Then pour the raw materials into the filter cylinder 112 inside the screening box 2 through the feeding port 116. The third motor 117 drives the transmission rod 114 to make the crushing rod 115 rotate, accelerating the screening of the raw materials, so that the raw materials enter the inside of the conveying cylinder 3 through the discharge port 118 and the material receiving port 5. When the first motor 6 drives the spiral auger 4 to rotate, the raw materials enter the upper converging box 10 through the side material receiving port 11. At the same time, the water inlet 12 first conveys water inside, so that the raw materials and water enter the middle material discharging port 15. When the second motor 14 drives the rotating shaft 13 to rotate, the stirring rod 16 stirs the raw materials on the stirring rod 16. After stirring, the raw materials enter the mixing cylinder 8 and are mixed again under the action of the stirring rod 16. And after the controllable valve 110 is opened, under the action of the bottom auger 19, the materials can be discharged downward, thus completing the work.
[0036] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only the preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. An aqueous additive mixing and preparation device, including an installation platform (1), characterized in that; On both sides of the upper end of the installation platform (1), a screening mechanism and a mixing mechanism are installed; The screening mechanism includes a screening box (2). The bottom of the screening box (2) is provided with a funnel-shaped discharge port (118). Inside the screening box (2), a filter cylinder (112) is installed through a placement plate (111). The upper opening of the screening box (2) is covered with a cover plate (113). An inlet port (116) is installed outside the cover plate (113); The mixing mechanism includes a mixing cylinder (8). A control panel (9) is installed outside the mixing cylinder (8). At the top section of the mixing cylinder (8), an upper converging box (10) is installed. On both sides of the upper end of the upper converging box (10), a side material receiving port (11) and a water inlet (12) are respectively provided. At the bottom of the upper converging box (10), a funnel-shaped middle discharge port (15) is provided. Inside the upper converging box (10), a rotating shaft (13) is connected through a bearing, and the rotating shaft (13) penetrates through the middle discharge port (15) and the lower end of the mixing cylinder (8). Outside the rotating shaft (13), stirring rods (16) are provided inside the middle discharge port (15) and the mixing cylinder (8). At the top of the upper converging box (10), a second motor (14) is installed and connected to the rotating shaft (13). At the bottom of the mixing cylinder (8), a funnel-shaped bottom discharge port (18) is provided, and a controllable valve (110) is installed inside the bottom discharge port (18).
2. The aqueous additive mixing and preparation device according to claim 1, characterized in that: In the middle of the cover plate (113), a transmission rod (114) is connected through a bearing. Outside the transmission rod (114), a crushing rod (115) is installed. At the top of the cover plate (113), a third motor (117) is installed and connected to the transmission rod (114).
3. An aqueous additive mixing and preparation device according to claim 1, characterized in that: The stirring rods (16) arranged inside the middle discharge port (15) and the mixing cylinder (8) are different in length up and down, and the stirring rods (16) inside the middle discharge port (15) are arranged in a staggered manner.
4. The water-based additive mixing and preparation equipment according to claim 1, characterized in that: On the upper end of the installation platform (1), a feeding cylinder (3) is installed. Inside the feeding cylinder (3), a spiral auger (4) is connected through a bearing. At the top of the feeding cylinder (3), a first motor (6) is installed and connected to the spiral auger (4). At the lower end of the feeding cylinder (3), a material receiving port (5) is provided and connected to the discharge port (118). At the upper end of the feeding cylinder (3), a discharge port (7) is provided and connected to the side material receiving port (11).
5. The water-based additive mixing and preparation equipment according to claim 1, wherein: Symmetrically connected to the inner wall of the mixing cylinder (8) inside the rotating shaft (13) are scraping plates (17) that fit against the inner wall.
6. The aqueous additive mixing and preparation equipment according to claim 1, characterized in that: At the bottom end of the rotating shaft (13), a bottom auger (19) is connected and located inside the bottom discharge port (18).