Hanging device with dust removal function for aluminum profile spraying

The hanging device with dust removal functionality addresses dust-related installation challenges, enabling precise positioning and uniform coating of aluminum profiles by incorporating air jets and adjustable supports.

CN223097043UActive Publication Date: 2025-07-15JINGZHOU ALUMINUM (NANYANG) CO LTD
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Patent Information

Application Number
CN202421443441.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-07-15
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing aluminum profile spray suspension device is prone to falling into the clamping structure during loading and unloading, making it difficult to accurately adjust the position and angle of the aluminum profile, affecting the spraying effect.

Method used

A suspension device with dust removal function is designed, including a carrier, suspension assembly, mounting assembly and direction adjustment assembly. Dust removal is performed through air holes, combined with a drive motor and a driver to achieve positioning and angle adjustment of aluminum profiles to ensure uniformity of spraying.

Benefits of technology

Effectively remove dust and impurities, improve the installation convenience and spraying effect of the suspension device, ensure accurate adjustment of the position and angle of the aluminum profile, and improve the spraying quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of aluminum profile machining, in particular to a suspension device with a dust removal function for aluminum profile spraying. The technical problems that due to the fact that dust falls into a clamping structure when the hanging device is assembled and disassembled every time, the hanging device is not easy to install during hanging operation, an operator is difficult to accurately adjust the position and the angle of an aluminum profile, and the spraying effect is affected are solved. According to the technical scheme, the hanging device with the dust removal function for aluminum profile spraying comprises a carrying frame, a hanging assembly, a carrying assembly and a direction adjusting assembly; the direction adjusting assembly is linearly arranged in the middle of the carrying assembly and can be used for being matched with the hanging assembly to limit and support the long aluminum profile so as to facilitate spraying, the aluminum profile is clamped and positioned through the L-shaped clamping frame, then air injection operation can be conducted through air holes, dust removal treatment can be conducted on the interior and the exterior of the aluminum profile, and the overall using effect is improved.
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Description

Technical Field

[0001] The utility model relates to the field of aluminum profile processing, in particular to a suspension device for aluminum profile spraying with a dust removal function. Background Technique

[0002] Aluminum profiles are a kind of metal materials formed by casting aluminum and a small number of metals (such as magnesium, etc.) into a certain shape through a specific process for the convenience of naming, use and sales. They have the characteristics of light weight and high strength, excellent corrosion resistance, good electrical and thermal conductivity, easy processing and forming, and environmental protection and recyclability. Aluminum profile spraying is to coat a protective film on the surface of aluminum profiles to achieve the effect of anti-corrosion and oxidation. The aluminum profile spraying suspension device is a device specially designed for the aluminum profile spraying process. It can effectively fix the aluminum profiles and keep them stable during the spraying process to ensure the uniformity and quality of spraying. In the existing suspension device, during the use process, due to dust falling into the clamping structure during each loading and unloading, it is difficult to install during the suspension operation, making it difficult for operators to accurately adjust the position and angle of the aluminum profiles, thus affecting the spraying effect. Therefore, we propose a suspension device for aluminum profile spraying with a dust removal function to solve the problems mentioned above. Content of the Utility Model

[0003] In order to overcome the problem that in the suspension device, due to dust falling into the clamping structure during each loading and unloading, it is difficult to install during the suspension operation, making it difficult for operators to accurately adjust the position and angle of the aluminum profiles, thus affecting the spraying effect.

[0004] The technical solution of the utility model is: a suspension device for aluminum profile spraying with a dust removal function, which includes a carrier frame, a suspension assembly, a loading assembly and a direction adjustment assembly; the carrier frames are arranged in two groups opposite to each other, and between the two carrier frames, there are multiple groups of suspension assemblies linearly arranged from bottom to top for aluminum profile spraying suspension installation with steerable adjustment. On both end faces of the carrier frame, there are loading assemblies for carrying and installing the direction adjustment assembly to maintain the overall balance. In the middle of the loading assemblies, there are multiple groups of direction adjustment assemblies linearly arranged for cooperating with the suspension assemblies to limit and support long aluminum profiles for easy spraying.

[0005] Preferably, through the loading assembly, located on both end faces of the carrier frame, it can be used for carrying and installing the direction adjustment assembly to maintain the overall balance. Through the direction adjustment assembly, linearly arranged in the middle of the loading assembly, it can be used for cooperating with the suspension assembly to limit and support long aluminum profiles for easy spraying. As the L-shaped clamping frame clamps and positions the aluminum profiles, then the air holes can perform air jet operations to remove dust inside and outside the aluminum profiles, improving the overall use effect.

[0006] Preferably, a shock-absorbing bracket is provided at the lower end of the carrier frame, an air box is provided outside the carrier frame, an air exchange groove is opened on the air box, a controller is provided inside the air box, an air pump is provided at the upper end of the air box, and a conveying rubber tube extending to the suspension assembly is provided at the outer end of the air pump. It is discharged from the ejector and the air holes for jet dust removal and cleaning, blowing away dust and impurities on the aluminum profile and the equipment.

[0007] Preferably, the suspension assembly includes a drive motor, a protective sleeve, a rotating rod, air holes, a balance frame, a scale bar, an L-shaped clamping frame, a steering shaft and a first driver. A protective sleeve is sleeved at one end of the rotating rod. The drive motor drives the rotating rod to rotate along the center of the protective sleeve. By driving the rotating rod to rotate along the center of the protective sleeve by the drive motor, steering adjustment is performed to facilitate dust removal operations.

[0008] Preferably, an air pipe is provided at the center of the rotating rod, and air holes are circumferentially opened on both the air pipe and the rotating rod. A balance frame is linearly circumferentially provided on the rotating rod, and an ejector is provided inside the air holes. The controller drives the air pump so that the air flow passes through the air pipe and the conveying rubber tube and is discharged from the ejector and the air holes for jet dust removal and cleaning, blowing away dust and impurities on the aluminum profile and the equipment.

[0009] Preferably, L-shaped clamping frames are provided at both ends of the balance frame. A steering shaft is provided between the L-shaped clamping frame and the balance frame. The first driver drives the steering shaft to drive the L-shaped clamping frame to swing. A scale bar for observing the steering angle of the L-shaped clamping frame is correspondingly provided on the balance frame. Installation holes are opened at both ends of the L-shaped clamping frame for positioning connection with the installation holes on the L-shaped clamping frame.

[0010] Preferably, the carrying assembly includes an extension rod, a swing rod, a rotating shaft, a second driver and a spirit level. A rotating shaft is provided between the extension rod and the swing rod. The second driver drives the rotating shaft to drive the extension rod and the swing rod to swing. A spirit level is provided at the upper end of the swing rod. The second driver drives the rotating shaft to drive the extension rod and the swing rod to swing to observe the state of the spirit level.

[0011] Preferably, the direction adjustment assembly includes a bearing plate, an adjusting rod and a third driver. The bearing plate is linearly sleeved on the adjusting rod, and a clamping groove is opened on the bearing plate. The third driver drives the adjusting rod to drive the bearing plate to swing, and the third driver is used to drive the adjusting rod to drive the bearing plate to swing to increase the adjustment performance.

[0012] The beneficial effects of the present utility model:

[0013] 1. Different from the previous suspension devices, where dust fell into the clamping structure during each loading and unloading, making it difficult to install the suspension operation and causing difficulties for operators to accurately adjust the position and angle of the aluminum profiles, thus affecting the spraying effect. With the suspension assembly, which is linearly arranged from bottom to top between two sets of carriers and can be adjusted for steering for the spraying suspension installation of aluminum profiles, the loading assembly, located at both end faces of the carrier, can be used to carry and maintain the overall balance with the installation direction adjustment assembly. The direction adjustment assembly, linearly arranged in the middle of the loading assembly, can be used to cooperate with the suspension assembly to limit and support long aluminum profiles for easy spraying. As the L-shaped clamping frame clamps and positions the aluminum profile, then air holes can perform air jet operations to remove dust inside and outside the aluminum profile, improving the overall usage effect.

[0014] 2. When loading, according to requirements, the aluminum profile can be horizontally installed on the rotating rod and positioned and connected to the mounting holes on the L-shaped clamping frame. The drive motor drives the rotating rod to rotate along the center of the protective sleeve. Or one end of the aluminum profile can be clamped between the L-shaped clamping frames, and the other end is connected to the card slot on the bearing plate. The second driver drives the rotating shaft to drive the extension rod and the swing rod to swing. Observe the state of the spirit level. The third driver drives the adjusting rod to drive the bearing plate to swing. When adjusting the orientation, the controller drives the air pump, so that the air flow passes through the air pipe and the conveying rubber pipe and is discharged from the ejector and the air holes for air jet dust removal cleaning to blow away the dust and impurities on the aluminum profile and the equipment. Description of the Drawings

[0015] Figure 1 is the overall structural schematic diagram of the present utility model;

[0016] Figure 2 is the schematic diagram of the carrier of the present utility model;

[0017] Figure 3 is the schematic diagram of the suspension assembly of the present utility model;

[0018] Figure 4 is the schematic diagram of the loading assembly of the present utility model;

[0019] Figure 5 is the schematic diagram of the direction adjustment assembly of the present utility model.

[0020] Description of reference numerals: 1, carrier; 2, suspension assembly; 3, mounting assembly; 4, direction adjustment assembly; 101, shock absorption bracket; 102, air box; 103, ventilation slot; 104, controller; 105, conveying rubber tube; 106, air pump; 201, drive motor; 202, protective sleeve; 203, rotating rod; 204, air hole; 205, balance bracket; 206, scale bar; 207, L-shaped clamping bracket; 208, steering shaft; 209, mounting hole; 210, first driver; 301, extension rod; 302, swing rod; 303, rotating shaft; 304, second driver; 305, spirit level; 401, bearing plate; 402, clamping groove; 403, adjusting rod; 404, third driver. Detailed implementation manners

[0021] The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0022] Please refer to Figure 1-2 , the present utility model provides an embodiment: a suspension device for aluminum profile spraying with a dust removal function, including a carrier 1, a suspension assembly 2, a mounting assembly 3 and a direction adjustment assembly 4; two groups of carriers 1 are arranged oppositely, and a plurality of groups of suspension assemblies 2 for aluminum profile spraying suspension installation that can be steered and adjusted are linearly arranged from bottom to top between the two groups of carriers 1. Mounting assemblies 3 for carrying and installing the direction adjustment assembly 4 to maintain the overall balance are arranged on both end faces of the carrier 1, and a plurality of groups of direction adjustment assemblies 4 for cooperating with the suspension assembly 2 to limit and support long aluminum profiles for easy spraying are linearly arranged in the middle of the mounting assembly 3.

[0023] Please refer to Figure 2-4 , in this embodiment, a shock absorption bracket 101 is provided at the lower end of the carrier 1, an air box 102 is provided outside the carrier 1, a ventilation slot 103 is opened on the air box 102, a controller 104 is provided inside the air box 102, an air pump 106 is provided at the upper end of the air box 102, and a conveying rubber tube 105 extending to the suspension assembly 2 is provided at the outer end of the air pump 106, which is discharged by the ejector and the air hole 204 for jetting air for dust removal cleaning to blow away dust and impurities on the aluminum profile and the equipment. The suspension assembly 2 includes a drive motor 201, a protective sleeve 202, a rotating rod 203, an air hole 204, a balance bracket 205, a scale bar 206, an L-shaped clamping bracket 207, a steering shaft 208 and a first driver 210. One end of the rotating rod 203 is sleeved with a protective sleeve 202, and the drive motor 201 drives the rotating rod 203 to rotate along the center of the protective sleeve 202. By driving the rotating rod 203 to rotate along the center of the protective sleeve 202 by the drive motor 201, steering adjustment is performed to facilitate dust removal operations.

[0024] Please refer to Figure 3-4, in this embodiment, an air pipe is provided at the center of the rotating rod 203. The air pipe and the rotating rod 203 are both circumferentially provided with air holes 204. A balance frame 205 is linearly circumferentially provided on the rotating rod 203. An ejector is provided inside the air hole 204. The controller 104 drives the air pump 106 so that the air flow passes through the air pipe and the conveying rubber pipe 105, and is discharged from the ejector and the air hole 204 for jet dust removal and cleaning, blowing away the dust and impurities on the aluminum profile and the equipment. The loading component 3 includes an extension rod 301, a swing rod 302, a rotating shaft 303, a second driver 304 and a spirit level 305. A rotating shaft 303 is provided between the extension rod 301 and the swing rod 302. The second driver 304 drives the rotating shaft 303 to drive the extension rod 301 and the swing rod 302 to swing. A spirit level 305 is provided at the upper end of the swing rod 302. The second driver 304 drives the rotating shaft 303 to drive the extension rod 301 and the swing rod 302 to swing, and observes the state of the spirit level 305. The direction adjustment component 4 includes a bearing plate 401, an adjusting rod 403 and a third driver 404. The bearing plate 401 is linearly sleeved on the adjusting rod 403. A clamping groove 402 is provided on the bearing plate 401. The third driver 404 drives the adjusting rod 403 to drive the bearing plate 401 to swing. By using the third driver 404 to drive the adjusting rod 403 to drive the bearing plate 401 to swing, the adjustment performance is increased. L-shaped clamping frames 207 are provided at both ends of the balance frame 205. A steering shaft 208 is provided between the L-shaped clamping frame 207 and the balance frame 205. The first driver 210 drives the steering shaft 208 to drive the L-shaped clamping frame 207 to swing. A scale bar 206 for observing the steering angle of the L-shaped clamping frame 207 is correspondingly provided on the balance frame 205. Mounting holes 209 are provided at both ends of the L-shaped clamping frame 207 for positioning connection with the mounting holes 209 on the L-shaped clamping frame 207.

[0025] When working, the aluminum profile is transversely installed on the rotating rod 203 and is positioned and connected with the mounting holes 209 on the L-shaped clamping frame 207. The driving motor 201 drives the rotating rod 203 to rotate along the center of the protective sleeve 202. One end of the aluminum profile can also be clamped between the L-shaped clamping frames 207, and the other end is connected with the clamping groove 402 on the bearing plate 401. The second driver 304 drives the rotating shaft 303 to drive the extension rod 301 and the swing rod 302 to swing, and observes the state of the spirit level 305. The third driver 404 drives the adjusting rod 403 to drive the bearing plate 401 to swing. When adjusting the orientation, the controller 104 drives the air pump 106 so that the air flow passes through the air pipe and the conveying rubber pipe 105, and is discharged from the ejector and the air hole 204 for jet dust removal and cleaning.

[0026] Through the above steps, by means of the mounting component 3 located at both end faces of the carrier 1, it can be used for mounting and keeping the overall balance with the installation direction adjustment component 4. Through the direction adjustment component 4, which is linearly arranged in the middle of the mounting component 3, it can be used to cooperate with the suspension component 2 to limit and support the long aluminum profiles for spraying. As the L-shaped clamping frame 207 clamps and positions the aluminum profiles, then the air holes 204 can perform air jet operations to remove dust from the inside and outside of the aluminum profiles, improving the overall use effect.

[0027] The above has described in detail the embodiments of the present utility model in conjunction with the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the present utility model.

Claims

1. A hanging device for aluminum profile spraying with a dust removal function, comprising a carrier (1); characterized in that: It also includes a suspension component (2), a carrying component (3) and a direction adjustment component (4); there are two sets of carrier frames (1) arranged oppositely, and multiple sets of suspension components (2) for hanging and installing aluminum profiles with steerable adjustment are linearly arranged from bottom to top between the two sets of carrier frames (1). At both end faces of the carrier frame (1), there are carrying components (3) for carrying and installing the direction adjustment component (4) to maintain overall balance. Multiple sets of direction adjustment components (4) for cooperating with the suspension component (2) to limit and support long aluminum profiles for easy spraying are linearly arranged in the middle of the carrying component (3). The suspension component (2) includes a drive motor (201), a protective sleeve (202), a rotating rod (203), air holes (204), a balance frame (205), a scale bar (206), an L-shaped clamping frame (207), a steering shaft (208) and a first driver (210). One end of the rotating rod (203) is sleeved with a protective sleeve (202), and the drive motor (201) drives the rotating rod (203) to rotate along the center of the protective sleeve (202).

2. The hanging device for aluminum profile spraying with dust removal function according to claim 1, characterized in that: A shock-absorbing bracket (101) is provided at the lower end of the carrier frame (1), an air box (102) is provided outside the carrier frame (1), a ventilation slot (103) is opened on the air box (102), a controller (104) is provided inside the air box (102), an air pump (106) is provided at the upper end of the air box (102), and a delivery rubber tube (105) extending to the suspension component (2) is provided at the outer end of the air pump (106).

3. The hanging device for aluminum profile spraying with dust removal function according to claim 1, characterized in that: An air pipe is provided at the center of the rotating rod (203), and air holes (204) are circumferentially opened on both the air pipe and the rotating rod (203). Balance frames (205) are linearly circumferentially arranged on the rotating rod (203), and injectors are provided inside the air holes (204).

4. A hanging device for aluminum profile spraying with a dust removal function according to claim 1, characterized in that: L-shaped clamping frames (207) are provided at both ends of the balance frame (205). A steering shaft (208) is provided between the L-shaped clamping frame (207) and the balance frame (205). The first driver (210) drives the steering shaft (208) to drive the L-shaped clamping frame (207) to swing. A scale bar (206) for observing the steering angle of the L-shaped clamping frame (207) is correspondingly provided on the balance frame (205). Installation holes (209) are opened at both ends of the L-shaped clamping frame (207).

5. The hanging device for aluminum profile spraying with dust removal function according to claim 1, characterized in that: The carrying component (3) includes an extension rod (301), a swing rod (302), a rotating shaft (303), a second driver (304) and a spirit level (305). A rotating shaft (303) is provided between the extension rod (301) and the swing rod (302). The second driver (304) drives the rotating shaft (303) to drive the extension rod (301) and the swing rod (302) to swing. A spirit level (305) is provided at the upper end of the swing rod (302).

6. The hanging device for aluminum profile spraying with dust removal function according to claim 1, wherein: The direction adjustment component (4) includes a bearing plate (401), an adjustment rod (403) and a third driver (404). The bearing plate (401) is linearly sleeved on the adjustment rod (403). A clamping groove (402) is opened on the bearing plate (401). The third driver (404) drives the adjustment rod (403) to drive the bearing plate (401) to swing.