Plastic spraying equipment for urban rail vehicle
The rail vehicle spray powder coating device automates the coating process with a drive mechanism and recovery system, addressing inefficiencies in manual operation and reducing waste by recycling overspray, thus enhancing efficiency and reducing labor and material use.
Patent Information
- Application Number
- CN202422193627.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing plastic spraying equipment has problems such as waste of spraying and low manual operation efficiency during the plastic spraying process. Especially when spraying parts of urban rail vehicles, it is necessary to manually rotate and recover unsprayed plastic powder.
The combination design of support table, plastic spray box, drive device, plastic spray device and recycling device is adopted to drive parts to rotate through the motor and use electrostatic powder supply and fan to recover unsprayed plastic powder to achieve automated plastic spraying and plastic powder recycling.
It realizes all-round plastic spraying and recycling of plastic powder of parts, saves manpower and material resources, and improves plastic spraying efficiency.
Smart Images

Figure CN223097105U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of powder spraying equipment, and specifically relates to a powder spraying equipment for urban rail vehicles. Background Technique
[0002] The powder spraying equipment is an industrial equipment used for surface treatment of parts. It can spray a powdery coating containing materials such as epoxy resin, polyester resin or plastic onto the parts and adsorb it. The sprayed parts enter the curing furnace for curing to obtain a complete coating to play functions such as decoration and anti-corrosion.
[0003] However, during the use of the existing powder spraying equipment, the operator needs to hold the spray gun to spray the parts. However, during the spraying process, a part of the spray will be sprayed into the air, which will then land on the equipment, causing waste. And when the operator sprays the parts, the parts need to be manually rotated to ensure that the parts can be sprayed comprehensively. This wastes a lot of manpower and material resources and reduces work efficiency. Summary of the Utility Model
[0004] The purpose of this utility model is to provide a powder spraying equipment for urban rail vehicles, which can spray the parts more quickly. And during the spraying process, it does not require manual spraying, can recycle and reuse the powder that is not sprayed on the parts, and can also rotate the parts to spray the whole parts, saving a lot of manpower and material resources and improving work efficiency.
[0005] The technical solution adopted by this utility model is specifically as follows:
[0006] A powder spraying equipment for urban rail vehicles, comprising:
[0007] A support table, above which a powder spraying box is arranged, above which a driving device is arranged, at one end above the powder spraying box an air inlet pipe is arranged, and above the air inlet pipe a first filter screen is arranged. On one side of the powder spraying box a spraying device is arranged, and below the support table a recycling device is arranged. The driving device is used to drive the parts to rotate;
[0008] Wherein the recycling device includes a fan, a powder micro-mesh and a storage tank. The fan filters the powder through the powder micro-mesh and retains it in the storage tank.
[0009] As one of the preferred embodiments of the present invention, the driving device includes a motor, the motor is fixedly connected to the powder spraying box, the motor is fixedly connected with an output shaft, below the output shaft a fixed disk is fixedly connected, and below the fixed disk a spreader is fixedly connected.
[0010] In one preferred embodiment of the present invention, the powder spraying device includes an electrostatic powder feeding device. An out-powder pipeline is fixedly connected above the electrostatic powder feeding device. The upper end of the out-powder pipeline is fixedly connected to a powder spraying box. The other end of the out-powder pipeline is fixedly connected with a plurality of powder nozzles. One side of the electrostatic powder feeding device is fixedly connected with an in-powder pipeline, and the other end of the in-powder pipeline is fixedly connected with a storage tank.
[0011] In one preferred embodiment of the present invention, the recycling device includes a storage tank and a second filter screen. The second filter screen is fixedly connected to a support platform, and the storage tank is fixedly connected to the support platform. One side of the storage tank is fixedly connected with an air outlet pipe. A powder micro-mesh is fixedly connected to the end of the air outlet pipe close to the storage tank. The other end of the air outlet pipe is fixedly connected with a blower. The upper end of the other side of the storage tank is fixedly connected with a powder feeding port.
[0012] In one preferred embodiment of the present invention, a through hole is formed on one side of the powder spraying box. A first movable door is arranged in the through hole of the powder spraying box, and the first movable door is rotatably connected to the powder spraying box through a damping hinge. A through hole is formed above the powder spraying box. The through hole of the powder spraying box matches an air inlet pipeline, and the lower end of the air inlet pipeline is fixedly connected to the through hole above the powder spraying box. The upper end of the air inlet pipeline is fixedly connected to a first filter screen.
[0013] In one preferred embodiment of the present invention, a through hole is formed at the middle position of the support platform. The second filter screen is arranged in the through hole at the middle of the support platform, and the second filter screen is fixedly connected to the support platform through a locking member.
[0014] In one preferred embodiment of the present invention, a through hole is formed on one side of the storage tank. A second movable door is arranged in the through hole of the storage tank, and the second movable door is rotatably connected to the storage tank through a damping hinge. A through hole is formed at the upper end of the other side of the storage tank. The powder micro-mesh is arranged in the through hole at the upper end of the storage tank, and the outside of the through hole at the upper end of the storage tank is fixedly connected to the air outlet pipe.
[0015] The technical effects achieved by the present utility model are as follows:
[0016] The powder spraying equipment for urban rail vehicles of the present utility model can spray the components more quickly. By controlling the driving device, the components can be comprehensively sprayed. By controlling the recycling device, the powder that has not been sprayed on the components can be recycled and reused, saving a large amount of manpower and material resources and improving work efficiency. Description of the Drawings
[0017] Figure 1 is the structural schematic diagram of the present utility model;
[0018] Figure 2 is the bottom view of the present utility model;
[0019] Figure 3 is the cross-sectional view of the present utility model.
[0020] In the attached drawings, the list of components represented by each reference numeral is as follows:
[0021] 1. Support platform; 2. Spraying box; 3. First movable door; 4. Driving device; 401. Motor; 402. Output shaft; 403. Fixed disk; 404. Suspension device; 5. Spraying device; 501. Electrostatic powder supply device; 502. Plastic powder outlet pipe; 503. Plastic powder nozzle; 504. Plastic powder inlet pipe; 6. Air inlet pipe; 7. First filter screen; 8. Recycling device; 801. Storage tank; 802. Second movable door; 803. Second filter screen; 804. Plastic powder micro-mesh; 805. Air outlet pipe; 806. Fan; 807. Plastic powder feed inlet; 9. Damping hinge. Detailed implementation manners
[0022] In order to make the purpose and advantages of the present utility model more clear and understandable, the present utility model will be specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific implementation manners of the present utility model, and does not strictly limit the scope of protection specifically claimed by the present utility model.
[0023] As Figure 1 shown, a spraying device for urban rail vehicles includes a support platform 1, a spraying box 2 is arranged above the support platform 1, a driving device 4 is arranged above the spraying box 2, an air inlet pipe 6 is arranged at one end above the spraying box 2, and a first filter screen 7 is arranged above the air inlet pipe 6. A spraying device 5 is arranged on one side of the spraying box 2, and a recycling device 8 is arranged below the support platform 1. The driving device 4 is used to drive the components to rotate;
[0024] Among them, the recycling device 8 includes a fan 806, a plastic powder micro-mesh 804 and a storage tank 801. The fan 806 filters the plastic powder through the plastic powder micro-mesh 804 and retains it in the storage tank 801.
[0025] In this embodiment, when preparing to spray plastic on the parts, first pour the plastic powder into the storage tank 801 through the plastic powder inlet 807, open the first movable door 3 and fix the parts through the sling 404, and close the first movable door 3. At this time, start the spraying device 5, the driving device 4, and the recycling device 8 simultaneously. When the spraying device 5 is started, the electrostatic powder feeding device 501 starts to work, so that the plastic powder enters the plastic inlet pipe 504 from the storage tank 801, and enters the electrostatic powder feeding device 501 through the plastic inlet pipe 504. Through the treatment of the electrostatic powder feeding device 501, the plastic powder enters the plastic outlet pipe 502 through the electrostatic powder feeding device 501, and the plastic powder is sprayed out through the plastic powder nozzle 503 on the plastic outlet pipe 502, so as to spray plastic on the parts. When the driving device 4 is started, the motor 401 starts to work. Since the motor 401 works, the output shaft 402 starts to rotate, and the fixed disk 403 below the output shaft 402 rotates together. Due to the rotation of the fixed disk 403, the sling 404 rotates, and the parts start to rotate, so as to spray plastic on the parts comprehensively. When the recycling device 8 is started, the fan 806 starts to work, so that the external air enters the spraying box 2 through the first filter screen 7. At this time, the excess plastic powder sprayed from the spraying device 5 will flow together with the entering air. At this time, the plastic powder enters the inside of the storage tank 801 through the second filter screen 803, so that the plastic powder is filtered by the plastic powder micro-mesh 804 at the upper end of the storage tank 801 and retained inside the storage tank 801, while the air enters the air outlet pipe 805 through the plastic powder micro-mesh 804 and enters the fan 806 through the air outlet pipe 805 and is discharged. Through the combination of the processes of the spraying device 5, the driving device 4, and the recycling device 8, the parts can be sprayed with plastic comprehensively, and the excess plastic powder can be recycled, thus completing a series of work.
[0026] As Figure 2 shown, the driving device 4 includes a motor 401, the motor 401 is fixedly connected to the spraying box 2, the motor 401 is fixedly connected with an output shaft 402, a fixed disk 403 is fixedly connected below the output shaft 402, and a sling 404 is fixedly connected below the fixed disk 403.
[0027] In the above method, when preparing to spray plastic on the parts, when the driving device 4 is started, the motor 401 starts to work. Since the motor 401 works, the output shaft 402 starts to rotate, and the fixed disk 403 below the output shaft 402 rotates together. Due to the rotation of the fixed disk 403, the sling 404 rotates, and the parts start to rotate, so as to spray plastic on the parts comprehensively.
[0028] As Figure 2 and Figure 3As shown, the powder spraying device 5 includes an electrostatic powder supply device 501. Above the electrostatic powder supply device 501, there is a fixed connection with a plastic powder outlet pipe 502. The upper end of the plastic powder outlet pipe 502 is fixedly connected to the powder spraying box 2. The other end of the plastic powder outlet pipe 502 is fixedly connected with multiple plastic powder nozzles 503. On one side of the electrostatic powder supply device 501, there is a fixed connection with a plastic powder inlet pipe 504. The other end of the plastic powder inlet pipe 504 is fixedly connected to a storage tank 801.
[0029] In the above manner, when preparing to spray a component, when the powder spraying device 5 is started, the electrostatic powder supply device 501 starts to work, causing the plastic powder to enter the plastic powder inlet pipe 504 from the storage tank 801, and then enter the electrostatic powder supply device 501 through the plastic powder inlet pipe 504. Through the treatment of the electrostatic powder supply device 501, the plastic powder enters the plastic powder outlet pipe 502 through the electrostatic powder supply device 501, and the plastic powder is ejected through the plastic powder nozzles 503 on the plastic powder outlet pipe 502, thereby spraying the component.
[0030] As Figure 3 shown, the recovery device 8 includes a storage tank 801 and a second filter screen 803. The second filter screen 803 is fixedly connected to the support platform 1, and the storage tank 801 is fixedly connected to the support platform 1. On one side of the storage tank 801, there is a fixed connection with an air outlet pipe 805. Near the end of the air outlet pipe 805 connected to the storage tank 801, there is a fixed connection with a plastic powder micro-mesh 804. The other end of the air outlet pipe 805 is fixedly connected to a blower 806. On the upper end of the other side of the storage tank 801, there is a fixed connection with a plastic powder inlet 807.
[0031] In the above manner, when preparing to spray a component, when the recovery device 8 is started, the blower 806 starts to work, causing the external air to enter the powder spraying box 2 through the first filter screen 7. At this time, the excess plastic powder ejected from the powder spraying device 5 will flow along with the incoming air. At this time, the plastic powder enters the interior of the storage tank 801 through the second filter screen 803, so that the plastic powder is retained inside the storage tank 801 after passing through the filtration of the plastic powder micro-mesh 804 at the upper end of the storage tank 801, while the air enters the air outlet pipe 805 through the plastic powder micro-mesh 804 and is discharged into the blower 806 through the air outlet pipe 805, thereby recycling and reusing the residual plastic powder.
[0032] As Figure 1 and Figure 2 shown, on one side of the powder spraying box 2, there is a through hole. Inside the through hole opened in the powder spraying box 2, there is a first movable door 3, and the first movable door 3 is rotatably connected to the powder spraying box 2 through a damping hinge 9. Above the powder spraying box 2, there is a through hole. The through hole opened in the powder spraying box 2 is matched with an air inlet pipe 6, and the lower end of the air inlet pipe 6 is fixedly connected to the through hole opened above the powder spraying box 2. The upper end of the air inlet pipe 6 is fixedly connected to the first filter screen 7.
[0033] In the above - mentioned method, the first movable door 3 installed is made of a transparent material, which can well observe the powder spraying condition in the powder spraying box 2. And the air inlet pipe 6 and the first filter screen 7 installed above the powder spraying box 2 are for generating air flow when the recycling device 8 is started, so as to better recycle and reuse the residual plastic powder. The installed first filter screen 7 can filter and remove dust and impurities in the air to prevent affecting the powder spraying effect.
[0034] As Figure 2 and Figure 3 shown, a through - hole is opened in the middle position of the support platform 1, and the second filter screen 803 is arranged in the through - hole opened in the middle of the support platform 1, and the second filter screen 803 is fixedly connected to the support platform 1 through a locking member.
[0035] In the above - mentioned method, the locking member can be components such as bolts and buckles, and any other structure that can achieve a detachable fixing structure is acceptable. The installed detachable locking member enables the second filter screen 803 to be quickly disassembled, so that the impurities on the second filter screen 803 can be cleaned.
[0036] As Figure 1 and Figure 2 shown, a through - hole is opened on one side of the storage bin 801, a second movable door 802 is arranged in the through - hole opened in the storage bin 801, and the second movable door 802 is rotatably connected to the storage bin 801 through a damping hinge 9. A through - hole is opened at the upper end of the other side of the storage bin 801, a plastic powder micro - screen 804 is arranged in the through - hole opened at the upper end of the storage bin 801, and the outside of the through - hole opened at the upper end of the storage bin 801 is fixedly connected to an air outlet pipe 805.
[0037] In the above - mentioned method, the second movable door 802 installed at the upper end of the storage bin 801 is also made of a transparent material, which can observe the recycled plastic powder and also observe the remaining amount of plastic powder in the storage bin 801, so as to add plastic powder to it. Installing the plastic powder micro - screen 804, the air outlet pipe 805 and the fan 806 at the upper end of the storage bin 801 is for making the plastic powder accumulate on the plastic powder micro - screen 804 during the process of recycling plastic powder. Due to the action of gravity, the plastic powder falls off the plastic powder micro - screen 804 to the lower end inside the storage bin 801 and is then reused.
[0038] The working principle of this utility model is as follows: When preparing to spray plastic on parts, first pour the plastic powder into the storage tank 801 through the plastic powder inlet 807. Open the first movable door 3 and fix the parts through the sling 404, then close the first movable door 3. At this time, start the spraying device 5, the driving device 4, and the recycling device 8 simultaneously. When the spraying device 5 is started, the electrostatic powder feeding device 501 starts to work, causing the plastic powder to enter the plastic inlet pipe 504 from the storage tank 801, and then enter the electrostatic powder feeding device 501 through the plastic inlet pipe 504. Through the treatment of the electrostatic powder feeding device 501, the plastic powder enters the plastic outlet pipe 502 through the electrostatic powder feeding device 501, and the plastic powder is sprayed out through the plastic powder nozzle 503 on the plastic outlet pipe 502, thereby spraying plastic on the parts. When the driving device 4 is started, the motor 401 starts to work. Due to the operation of the motor 401, the output shaft 402 starts to rotate, causing the fixed disk 403 below the output shaft 402 to rotate together. Due to the rotation of the fixed disk 403, the sling 404 rotates, causing the parts to start rotating, thereby spraying plastic on the parts comprehensively. When the recycling device 8 is started, the fan 806 starts to work, causing the external air to enter the spraying box 2 through the first filter screen 7. At this time, the excess plastic powder sprayed from the spraying device 5 will flow together with the incoming air. At this time, the plastic powder enters the interior of the storage tank 801 through the second filter screen 803, so that the plastic powder is retained inside the storage tank 801 after being filtered by the plastic powder micro-mesh 804 at the upper end of the storage tank 801, while the air enters the air outlet pipe 805 through the plastic powder micro-mesh 804 and is discharged into the fan 806 through the air outlet pipe 805. Through the combination of the processes of the spraying device 5, the driving device 4, and the recycling device 8, the parts can be sprayed with plastic comprehensively and the excess plastic powder can be recycled, thus completing a series of operations.
[0039] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of this utility model, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of this utility model. The structures, devices, and operation methods not specifically described and explained in this utility model, unless otherwise specifically stated and limited, are implemented according to the conventional means in this field.
Claims
1. A plastic spraying device for urban rail vehicles, characterized in that Including: A support platform (1), above which a powder spraying box (2) is arranged, above which a driving device (4) is arranged, at one end above the powder spraying box (2) an air inlet pipe (6) is arranged, and above the air inlet pipe (6) a first filter screen (7) is arranged, on one side of the powder spraying box (2) a powder spraying device (5) is arranged, below the support platform (1) a recovery device (8) is arranged, and the driving device (4) is used to drive the parts to rotate; The recovery device (8) includes a fan (806), a powder micro-mesh (804) and a storage tank (801), and the fan (806) filters the powder through the powder micro-mesh (804) and retains it in the storage tank (801).
2. The spray painting equipment for urban rail vehicles according to claim 1, characterized in that: The driving device (4) includes a motor (401), the motor (401) is fixedly connected to the powder spraying box (2), the motor (401) is fixedly connected with an output shaft (402), below the output shaft (402) a fixed disk (403) is fixedly connected, and below the fixed disk (403) a spreader (404) is fixedly connected.
3. The spray painting equipment for urban rail vehicles according to claim 1, characterized in that: The powder spraying device (5) includes an electrostatic powder supply device (501), above which an outlet powder pipe (502) is fixedly connected, the upper end of the outlet powder pipe (502) is fixedly connected to the powder spraying box (2), the other end of the outlet powder pipe (502) is fixedly connected with a plurality of powder nozzles (503), on one side of the electrostatic powder supply device (501) an inlet powder pipe (504) is fixedly connected, and the other end of the inlet powder pipe (504) is fixedly connected to a storage tank (801).
4. A plastic spraying device for urban rail vehicles according to claim 1, characterized in that: The recovery device (8) includes a storage tank (801) and a second filter screen (803), the second filter screen (803) is fixedly connected to the support platform (1), the storage tank (801) is fixedly connected to the support platform (1), on one side of the storage tank (801) an air outlet pipe (805) is fixedly connected, near one end of the air outlet pipe (805) close to the storage tank (801) a powder micro-mesh (804) is fixedly connected, the other end of the air outlet pipe (805) is fixedly connected to a fan (806), and on the other side upper end of the storage tank (801) a powder inlet (807) is fixedly connected.
5. The spray coating equipment for urban rail vehicles according to claim 1, characterized in that: On one side of the powder spraying box (2) a through hole is opened, inside the through hole opened by the powder spraying box (2) a first movable door (3) is arranged, and the first movable door (3) is rotatably connected to the powder spraying box (2) through a damping hinge (9), on the upper part of the powder spraying box (2) a through hole is opened, the through hole opened by the powder spraying box (2) is matched with the air inlet pipe (6) channel, and the lower end of the air inlet pipe (6) channel is fixedly connected to the through hole opened on the upper part of the powder spraying box (2), and the upper end of the air inlet pipe (6) channel is fixedly connected to the first filter screen (7).
6. The spray coating equipment for urban rail vehicles according to claim 4, wherein: In the middle position of the support platform (1) a through hole is opened, the second filter screen (803) is arranged inside the through hole opened in the middle of the support platform (1), and the second filter screen (803) is fixedly connected to the support platform (1) through a locking member.
7. A plastic spraying device for urban rail vehicles according to claim 4, characterized in that: One side of the storage bin (801) is provided with a through hole. A second movable door (802) is arranged in the through hole of the storage bin (801), and the second movable door (802) is rotationally connected to the storage bin (801) through a damping hinge (9). A through hole is opened at the upper end of the other side of the storage bin (801). The plastic powder micro-mesh (804) is arranged in the through hole opened at the upper end of the storage bin (801), and the outside of the through hole opened at the upper end of the storage bin (801) is fixedly connected to an air outlet pipe (805).