Full-automatic optical lens gluing machine

Abstract

The utility model relates to the technical field of lens production, in particular to a full-automatic optical lens gluing machine which comprises a rack. The rack is provided with a portal frame; the portal frame is provided with an X-axis linear motor; a first material moving seat and a second material moving seat are arranged at the output end of the X-axis linear motor; the first material moving seat and the second material moving seat are respectively provided with a first material moving suction nozzle and a second material moving suction nozzle; the first material moving seat is provided with a dispensing mechanism; the rack is provided with a first feeding seat and a second feeding seat; a first Y-axis linear motor and a second Y-axis linear motor are arranged on the rack in the Y-axis direction. The first Y-axis linear motor and the second Y-axis linear motor are each provided with a material placing base. The material placing seat is provided with a first material placing table and a second material placing table; and an assembling and curing mechanism is arranged on the other side of the portal frame. The first Y-axis linear motor and the second Y-axis linear motor are arranged, so that the assembling and curing step and the material placing step can be carried out at the same time, and the overall working efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of lens production, and particularly relates to a full-automatic optical lens gluing machine. Background Art

[0002] In the production process of optical lenses, the bonding of two lenses is a key step. To ensure the accuracy and stability of bonding, usually, the two lenses need to be separately placed and dispensed with glue, and then assembled and cured. However, in the existing production process, the assembly and curing process takes a long time, and during this process, new lens placement and glue dispensing operations cannot be carried out, resulting in low overall production efficiency.

[0003] Due to the long assembly and curing time, new lens placement and glue dispensing operations cannot be carried out during this period, resulting in the production line being in a stagnant state during the assembly and curing stage, seriously affecting production efficiency. In addition, the long curing process also increases the production cycle and reduces the output of the overall production line. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a full-automatic optical lens gluing machine for the above-mentioned deficiencies in the prior art.

[0005] The purpose of the utility model is achieved through the following technical solutions: A full-automatic optical lens gluing machine includes a frame; a gantry is provided on the frame; an X-axis linear motor is provided on one side of the gantry along the X-axis direction; a first transfer seat and a second transfer seat are provided at the output end of the X-axis linear motor; a first transfer suction nozzle and a second transfer suction nozzle are respectively provided on the first transfer seat and the second transfer seat; a glue dispensing mechanism is provided on the first transfer seat.

[0006] A first loading seat and a second loading seat are provided on the frame; a first loading tray and a second loading tray are respectively provided on the first loading seat and the second loading seat.

[0007] A first Y-axis linear motor and a second Y-axis linear motor are respectively provided on the frame along the Y-axis direction; the gantry straddles the first Y-axis linear motor and the second Y-axis linear motor; a placing seat is provided at the output end of both the first Y-axis linear motor and the second Y-axis linear motor; a first placing table and a second placing table are provided on the placing seat; the first transfer seat is movably arranged between the first transfer seat and the first placing table; the second transfer seat is movably arranged between the second transfer seat and the second placing table.

[0008] An assembly and curing mechanism is provided on the other side of the gantry.

[0009] The present utility model is further configured such that a first loading bracket is provided on one side of the frame in a vertically movable manner; a plurality of first loading trays are provided on the first loading bracket along the height direction; a first linear slide is provided on the frame along the Y-axis direction; and the first linear slide is used to drive the first loading seat to move between the first loading bracket and the first transfer seat.

[0010] The present utility model is further configured such that a second loading bracket is provided on one side of the frame in a vertically movable manner; a plurality of second loading trays are provided on the second loading bracket along the height direction; a second linear slide is provided on the frame along the Y-axis direction; and the second linear slide is used to drive the second loading seat to move between the second loading bracket and the second transfer seat.

[0011] The present utility model is further configured such that both the first Y-axis linear motor and the second Y-axis linear motor are provided between the first loading seat and the second loading seat; and the first material placing table and the second material placing table are arranged along the Y-axis direction.

[0012] The present utility model is further configured such that a first transfer linear slide is provided on the first transfer seat along the Z-axis direction; a first transfer fixed plate is provided at the output end of the first transfer linear slide; and the first transfer suction nozzle is provided on the first transfer fixed plate.

[0013] The present utility model is further configured such that the dispensing mechanism includes a dispensing linear slide provided on the first transfer seat along the Z-axis direction and a dispensing head provided at the output end of the dispensing linear slide.

[0014] The present utility model is further configured such that the first material placing table and the second material placing table are respectively provided with a first annular material placing groove and a second material placing groove;

[0015] A front alignment plate is movably provided at one end of the second material placing table on the material placing seat; a rear alignment plate is movably provided at the other end of the second material placing table on the material placing seat; the front alignment plate and the rear alignment plate are respectively movably inserted into the second material placing groove; and the material placing seat is provided with a front alignment driving component for driving the front alignment plate to move and a rear alignment driving component for driving the rear alignment plate to move.

[0016] The present utility model is further configured such that a second transfer linear slide is provided on the second transfer seat along the Z-axis direction; a second transfer fixed plate is provided at the output end of the second transfer linear slide; and the second transfer suction nozzle is provided on the second transfer fixed plate;

[0017] A first clamping plate is movably provided at one end of the second transfer suction nozzle on the second transfer fixed plate; a second clamping plate is movably provided at the other end of the second transfer suction nozzle on the second transfer fixed plate; a pneumatic gripper is provided on the second transfer fixed plate; and the first clamping plate and the second clamping plate are respectively connected to the output ends of the pneumatic gripper.

[0018] The present utility model is further configured such that a first camera is provided between the first loading seat and the first Y-axis linear motor; a second camera is provided between the second loading seat and the second Y-axis linear motor; a rotating motor is provided on the second material transfer fixing plate; and an output end of the rotating motor is connected to the second material transfer suction nozzle.

[0019] The present utility model is further configured such that the assembly and curing mechanism includes a first assembly and curing mechanism provided on the top of the first Y-axis linear motor and a second assembly and curing mechanism provided on the top of the second Y-axis linear motor; both the first assembly and curing mechanism and the second assembly and curing mechanism include an assembly and curing linear slide provided on the other side of the gantry; the assembly and curing linear slide is provided with an assembly suction nozzle; and a UV lamp is provided on the top of the assembly suction nozzle.

[0020] Advantages of the present utility model: By providing the first Y-axis linear motor and the second Y-axis linear motor, the assembly and curing steps and the material placement steps can be carried out simultaneously, thereby greatly improving the overall working efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The utility model will be further described with reference to the accompanying drawings. However, the embodiments in the drawings do not constitute any limitation to the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained according to the following drawings.

[0022] Figure 1 is a schematic structural diagram of the present utility model;

[0023] Figure 2 is a schematic structural diagram of the present utility model from another perspective;

[0024] Figure 3 is a schematic structural diagram of the first material transfer seat of the present utility model;

[0025] Figure 4 is a schematic structural diagram of the second material transfer seat of the present utility model;

[0026] Figure 5 is a schematic structural diagram of the first assembly and curing mechanism of the present utility model;

[0027] Figure 6 is a schematic structural diagram of the material placement seat of the present utility model;

[0028] Wherein: 1. Frame; 11. Gantry; 12. X-axis linear motor; 2. First material transfer seat; 21. First material transfer linear slide; 22. First material transfer fixed plate; 23. First material transfer suction nozzle; 24. Glue dispensing linear slide; 25. Glue dispensing head; 3. Second material transfer seat; 31. Second material transfer linear slide; 32. Second material transfer fixed plate; 33. Second material transfer suction nozzle; 34. First clamping plate; 35. Second clamping plate; 36. Pneumatic gripper; 4. First loading seat; 41. First loading tray; 42. First loading bracket; 43. First linear slide; 5. Second loading seat; 51. Second loading tray; 52. Second loading bracket; 53. Second linear slide; 61. First Y-axis linear motor; 62. Second Y-axis linear motor; 7. Stocking seat; 71. First stocking table; 72. Second stocking table; 73. First annular stocking groove; 74. Second stocking groove; 75. Front alignment plate; 76. Rear alignment plate; 77. Front alignment drive assembly; 78. Rear alignment drive assembly; 81. First camera; 82. Second camera; 83. Rotating motor; 91. First assembly and curing mechanism; 92. Second assembly and curing mechanism; 93. Assembly and curing linear slide; 94. Assembly suction nozzle; 95. UV lamp. Detailed implementation mode

[0029] The present utility model will be further described in conjunction with the following embodiments.

[0030] It can be seen from Figures 1 to 6 that a full-automatic optical lens gluing machine described in this embodiment includes a frame 1; the frame 1 is provided with a gantry 11; one side of the gantry 11 is provided with an X-axis linear motor 12 along the X-axis direction; the output end of the X-axis linear motor 12 is provided with a first material transfer seat 2 and a second material transfer seat 3; the first material transfer seat 2 and the second material transfer seat 3 are respectively provided with a first material transfer suction nozzle 23 and a second material transfer suction nozzle 33; the first material transfer seat 2 is provided with a glue dispensing mechanism.

[0031] The frame 1 is provided with a first loading seat 4 and a second loading seat 5; the first loading seat 4 and the second loading seat 5 are respectively provided with a first loading tray 41 and a second loading tray 51.

[0032] The frame 1 is respectively provided with a first Y-axis linear motor 61 and a second Y-axis linear motor 62 along the Y-axis direction; the gantry 11 straddles the first Y-axis linear motor 61 and the second Y-axis linear motor 62; the output ends of the first Y-axis linear motor 61 and the second Y-axis linear motor 62 are both provided with a stocking seat 7; the stocking seat 7 is provided with a first stocking table 71 and a second stocking table 72; the first material transfer seat 2 is movably arranged between the first material transfer seat 2 and the first stocking table 71; the second material transfer seat 3 is movably arranged between the second material transfer seat 3 and the second stocking table 72.

[0033] On the other side of the gantry 11, an assembly and curing mechanism is provided.

[0034] Specifically, for the fully automatic optical lens gluing machine described in this embodiment, when in use, the first feeding tray 41 and the second feeding tray 51 are respectively placed with a first lens and a second lens. The first transfer suction nozzle 23 drives the first lens to be placed on the first material placing table 71 of the first Y-axis linear motor 61 under the drive of the X-axis linear motor 12. Then, the dispensing mechanism performs dispensing treatment on the outer periphery of the first lens. At the same time, the second transfer suction nozzle 33 drives the second lens to be placed on the second material placing table 72 of the first Y-axis linear motor 61 under the drive of the X-axis linear motor 12. When the first material placing table 71 and the second material placing table 72 of the first Y-axis linear motor 61 are respectively filled with the first lens and the second lens, the first Y-axis linear motor 61 drives the material placing seat 7 to move into the assembly and curing mechanism for the assembly and curing of the first lens and the second lens. During the process of the first lens and the second lens on the first Y-axis linear motor 61 being assembled and cured; the first transfer suction nozzle 23 drives the first lens to be placed on the first material placing table 71 of the second Y-axis linear motor 62 under the drive of the X-axis linear motor 12. Then, the dispensing mechanism performs dispensing treatment on the outer periphery of the first lens. At the same time, the second transfer suction nozzle 33 drives the second lens to be placed on the second material placing table 72 of the second Y-axis linear motor 62 under the drive of the X-axis linear motor 12, so that the assembly and curing steps and the material placing steps can be carried out simultaneously, thereby greatly improving the overall working efficiency.

[0035] For a fully automatic optical lens gluing machine described in this embodiment, a first feeding bracket 42 is provided on one side of the frame 1 in a lifting and movable manner; a plurality of first feeding trays 41 are provided on the first feeding bracket 42 along the height direction; a first linear slide 43 is provided on the frame 1 along the Y-axis direction; the first linear slide 43 is used to drive the first feeding seat 4 to move between the first feeding bracket 42 and the first transfer seat 2.

[0036] Specifically, the first linear slide 43 is used to drive the first feeding seat 4 to move between the first feeding bracket 42 and the first transfer seat 2, so as to facilitate the feeding and discharging operations of the first feeding tray 41.

[0037] For a fully automatic optical lens gluing machine described in this embodiment, a second feeding bracket 52 is provided on one side of the frame 1 in a lifting and movable manner; a plurality of second feeding trays 51 are provided on the second feeding bracket 52 along the height direction; a second linear slide 53 is provided on the frame 1 along the Y-axis direction; the second linear slide 53 is used to drive the second feeding seat 5 to move between the second feeding bracket 52 and the second transfer seat 3.

[0038] Specifically, the second linear slide 53 is used to drive the second loading seat 5 to move between the second loading bracket 52 and the second transfer seat 3, facilitating the loading and unloading operations of the second loading tray 51.

[0039] In a fully automatic optical lens gluing machine according to this embodiment, the first Y-axis linear motor 61 and the second Y-axis linear motor 62 are both arranged between the first loading seat 4 and the second loading seat 5; the first material placing table 71 and the second material placing table 72 are arranged along the Y-axis direction. Specifically, through the above settings, the overall structure is stable and reliable.

[0040] In a fully automatic optical lens gluing machine according to this embodiment, the first transfer seat 2 is provided with a first transfer linear slide 21 along the Z-axis direction; the output end of the first transfer linear slide 21 is provided with a first transfer fixing plate 22; the first transfer suction nozzle 23 is arranged on the first transfer fixing plate 22.

[0041] Specifically, through the above settings, it is convenient for the first transfer suction nozzle 23 to move up and down under the action of the first transfer linear slide 21, and cooperate with the X-axis linear motor 12 to drive the first lens to move between the first loading seat 4 and the first material placing table 71.

[0042] In a fully automatic optical lens gluing machine according to this embodiment, the dispensing mechanism includes a dispensing linear slide 24 arranged along the Z-axis direction on the first transfer seat 2 and a dispensing head 25 arranged at the output end of the dispensing linear slide 24. Specifically, through the above settings, it is convenient for the dispensing head 25 to move up and down under the action of the dispensing linear slide 24, so as to be able to perform dispensing treatment on the outer periphery of the first lens in the first annular material placing groove 73 of the first material placing table 71.

[0043] In a fully automatic optical lens gluing machine according to this embodiment, the first material placing table 71 and the second material placing table 72 are respectively provided with a first annular material placing groove 73 and a second material placing groove 74;

[0044] A front alignment plate 75 is movably arranged at one end of the second material placing table 72 on the material placing seat 7; a rear alignment plate 76 is movably arranged at the other end of the second material placing table 72 on the material placing seat 7; the front alignment plate 75 and the rear alignment plate 76 respectively pass through the second material placing groove 74 movably; the material placing seat 7 is provided with a front alignment driving component 77 for driving the front alignment plate 75 to move and a rear alignment driving component 78 for driving the rear alignment plate 76 to move. The front alignment driving component 77 and the rear alignment driving component 78 can be a motor screw structure.

[0045] Specifically, through the above settings, after the second lens is placed in the second material placing groove 74, by starting the front alignment driving component 77 and the rear alignment driving component 78, the second lens can be located at the exact center of the second material placing groove 74.

[0046] An automatic optical lens gluing machine according to this embodiment, a second material transfer linear slide 31 is arranged on the second material transfer seat 3 along the Z-axis direction; an output end of the second material transfer linear slide 31 is provided with a second material transfer fixing plate 32; a second material transfer suction nozzle 33 is arranged on the second material transfer fixing plate 32; a first clamping plate 34 is movably arranged at one end of the second material transfer suction nozzle 33 on the second material transfer fixing plate 32; a second clamping plate 35 is movably arranged at the other end of the second material transfer suction nozzle 33 on the second material transfer fixing plate 32; a pneumatic gripper 36 is arranged on the second material transfer fixing plate 32; the first clamping plate 34 and the second clamping plate 35 are respectively connected to an output end of the pneumatic gripper 36.

[0047] Specifically, through the above settings, it is convenient for the second material transfer suction nozzle 33 to move up and down under the action of the second material transfer linear slide 31, and cooperate with the X-axis linear motor 12 to drive the second lens to move between the second loading seat 5 and the second material placing table 72; and after the second material transfer suction nozzle 33 adsorbs the second lens, the pneumatic gripper 36 drives the first clamping plate 34 and the second clamping plate 35 to approach each other, so that the second lens can be clamped at the exact center of the second material transfer suction nozzle 33.

[0048] An automatic optical lens gluing machine according to this embodiment, a first camera 81 is arranged between the first loading seat 4 and the first Y-axis linear motor 61; a second camera 82 is arranged between the second loading seat 5 and the second Y-axis linear motor 62; a rotating motor 83 is arranged on the second material transfer fixing plate 32; an output end of the rotating motor 83 is connected to the second material transfer suction nozzle 33. Specifically, by arranging the first camera 81, the water outlet cutting position of the first lens can be photographed, and by arranging the second camera 82, the water outlet cutting position of the second lens can be photographed. By arranging the rotating motor 83, the second material transfer suction nozzle 33 and the second lens can be driven to rotate, so that the water outlet cutting position of the first lens is aligned with the water outlet cutting position of the second lens, ensuring the consistency after the first lens and the second lens are glued.

[0049] An automatic optical lens gluing machine according to this embodiment, the assembly and curing mechanism includes a first assembly and curing mechanism 91 arranged on the top of the first Y-axis linear motor 61 and a second assembly and curing mechanism 92 arranged on the top of the second Y-axis linear motor 62; both the first assembly and curing mechanism 91 and the second assembly and curing mechanism 92 include an assembly and curing linear slide 93 arranged on the other side of the gantry 11; the assembly and curing linear slide 93 is provided with an assembly suction nozzle 94; a UV lamp 95 is arranged on the top of the assembly suction nozzle 94.

[0050] Specifically, when the first Y-axis linear motor 61 or the second Y-axis linear motor 62 drives the material placing seat 7 to move to the bottom of the first assembly and curing mechanism 91 or the bottom of the second assembly and curing mechanism 92, first, the assembly and curing linear slide 93 drives the assembly suction nozzle 94 to adsorb the first lens on the first material placing table 71. Then, the material placing seat 7 moves to align the assembly suction nozzle 94 with the second material placing table 72. The assembly and curing linear slide 93 drives the assembly suction nozzle 94 to descend so as to attach the first lens to the second lens on the second material placing table 72, and then curing is performed through the UV lamp 95, so that the first lens and the second lens are glued together.

[0051] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.

Claims

1. An automatic optical lens gluing machine, characterized in that: It includes a frame; a gantry is provided on the frame; an X-axis linear motor is provided on one side of the gantry along the X-axis direction; the output end of the X-axis linear motor is provided with a first material transfer seat and a second material transfer seat; the first material transfer seat and the second material transfer seat are respectively provided with a first material transfer suction nozzle and a second material transfer suction nozzle; the first material transfer seat is provided with a dispensing mechanism. The frame is provided with a first loading seat and a second loading seat; the first loading seat and the second loading seat are respectively provided with a first loading tray and a second loading tray. The frame is respectively provided with a first Y-axis linear motor and a second Y-axis linear motor along the Y-axis direction; the gantry straddles the first Y-axis linear motor and the second Y-axis linear motor; the output ends of the first Y-axis linear motor and the second Y-axis linear motor are both provided with a material placing seat; the material placing seat is provided with a first material placing table and a second material placing table; the first material transfer seat is movably arranged between the first material transfer seat and the first material placing table; the second material transfer seat is movably arranged between the second material transfer seat and the second material placing table. An assembly and curing mechanism is provided on the other side of the gantry.

2. The fully automatic optical lens gluing machine according to claim 1, wherein: A first loading support is provided on one side of the frame in a lifting and movable manner; a plurality of first loading trays are provided on the first loading support along the height direction; a first linear slide is provided on the frame along the Y-axis direction; the first linear slide is used to drive the first loading seat to move between the first loading support and the first material transfer seat.

3. The fully automatic optical lens gluing machine according to claim 1, wherein: A second loading support is provided on one side of the frame in a lifting and movable manner; a plurality of second loading trays are provided on the second loading support along the height direction; a second linear slide is provided on the frame along the Y-axis direction; the second linear slide is used to drive the second loading seat to move between the second loading support and the second material transfer seat.

4. The fully automatic optical lens gluing machine according to claim 1, characterized in that: Both the first Y-axis linear motor and the second Y-axis linear motor are arranged between the first loading seat and the second loading seat; the first material placing table and the second material placing table are arranged side by side along the Y-axis direction.

5. The full-automatic optical lens gluing machine according to claim 1, characterized in that: The first material transfer seat is provided with a first material transfer linear slide along the Z-axis direction; the output end of the first material transfer linear slide is provided with a first material transfer fixing plate; the first material transfer suction nozzle is arranged on the first material transfer fixing plate.

6. The fully automatic optical lens gluing machine according to claim 1, wherein: The dispensing mechanism includes a dispensing linear slide arranged on the first material transfer seat along the Z-axis direction and a dispensing head arranged at the output end of the dispensing linear slide.

7. An automatic optical lens gluing machine according to claim 1, characterized in that: The first material placing table and the second material placing table are respectively provided with a first annular material placing groove and a second material placing groove. The material placing seat is provided with a front alignment plate movably at one end of the second material placing table; the material placing seat is provided with a rear alignment plate movably at the other end of the second material placing table; the front alignment plate and the rear alignment plate respectively pass through the second material placing groove movably; the material placing seat is provided with a front alignment driving component for driving the front alignment plate to move and a rear alignment driving component for driving the rear alignment plate to move.

8. The fully automatic optical lens gluing machine according to claim 1, wherein: The second material transfer seat is provided with a second material transfer linear slide along the Z-axis direction; the output end of the second material transfer linear slide is provided with a second material transfer fixing plate; the second material transfer suction nozzle is arranged on the second material transfer fixing plate. The second material transfer fixing plate is movably provided with a first clamping plate at one end of the second material transfer suction nozzle; the second material transfer fixing plate is movably provided with a second clamping plate at the other end of the second material transfer suction nozzle; the second material transfer fixing plate is provided with a pneumatic gripper; the first clamping plate and the second clamping plate are respectively connected to the output ends of the pneumatic gripper.

9. The fully automatic optical lens gluing machine according to claim 8, characterized in that: A first camera is provided between the first loading base and the first Y-axis linear motor; a second camera is provided between the second loading base and the second Y-axis linear motor; the second material transfer fixing plate is provided with a rotating motor; the output end of the rotating motor is connected to the second material transfer suction nozzle.

10. The fully automatic optical lens gluing machine according to claim 1, wherein: The assembly and curing mechanism includes a first assembly and curing mechanism provided on the top of the first Y-axis linear motor and a second assembly and curing mechanism provided on the top of the second Y-axis linear motor; both the first assembly and curing mechanism and the second assembly and curing mechanism include an assembly and curing linear slide provided on the other side of the gantry; the assembly and curing linear slide is provided with an assembly suction nozzle; a UV lamp is provided on the top of the assembly suction nozzle.

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