Inflating valve quality detection device

An automated gas cap inspection system using a conveyor belt and integrated detection heads addresses the inefficiencies of manual inspection, improving precision and reducing labor requirements.

CN223097412UActive Publication Date: 2025-07-15XIAMEN XIAHUI RUBBER METAL IND CO LTD
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Patent Information

Application Number
CN202422146789.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-07-15
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

During the production process of existing valves, appearance inspection relies on manual visual inspection, resulting in waste of human resources and inefficient efficiency.

Method used

A valve quality detection device is designed, using components such as conveyor devices, first and second detection heads, linear motors and two-axis gimbals, to automatically identify the placement status and appearance defects of the valve, and to use the controller to judge and drive the air blowing pump to separate the defective products.

Benefits of technology

It realizes automation of valve appearance detection, saves human resources, improves detection efficiency and accuracy, and ensures the accurate separation of good products and defective products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223097412U_ABST
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Abstract

The utility model discloses an inflating valve quality detection device, which belongs to the technical field of detection devices and comprises a mounting frame, a conveying device, a first detection device and a second detection device are arranged on the mounting frame, and a controller is fixedly arranged on the mounting frame. The first detection device comprises a mounting rod and a first detection head, the mounting rod is fixedly arranged on the mounting rack, and the first detection head is fixedly arranged at one end, far away from the mounting rack, of the mounting rod; the second detection device comprises a portal frame, a linear motor and a second detection head, the portal frame is fixedly arranged on the mounting frame, the linear motor is fixedly arranged on the portal frame, a fixing seat is fixedly arranged at the output end of the linear motor, a two-axis holder is fixedly arranged on the fixing seat, and a second detection head is fixedly arranged on the two-axis holder. And the second detection head is fixedly arranged at the output end of the two-axis holder. The device has the advantage of saving human resources.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a valve stem quality detection device. Background Technique

[0002] A valve stem is an independent valve body device, mainly used for inflating and deflating tires and maintaining the air pressure inside the tires. Its main function is to allow gas to enter the space of a tubeless tire or an inner tube, and then automatically close and seal to preserve the gas to prevent gas leakage.

[0003] After the valve stem is produced, it needs to pass the inspection of the detection device and be qualified before it can enter the market for sale, so as to avoid defective products threatening the safety of consumers after entering the market; among all inspections, the appearance inspection of the valve stem is usually the first inspection to detect whether there are missing or omitted parts in the valve stem.

[0004] However, the existing detection method is manually inspected, and the inspectors need to visually check the appearance of the products on the assembly line to judge whether the assembly of the valve stems on the production line meets the requirements, resulting in the defect of waste of human resources.

[0005] Based on this, the utility model designs a valve stem quality detection device to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is to provide a valve stem quality detection device to solve the above technical problems.

[0007] To achieve the above purpose, the utility model provides the following technical solutions: including an installation frame, a conveying device is arranged on the installation frame, a first detection device and a second detection device are arranged on the installation frame, and a controller is fixedly arranged on the installation frame; the first detection device includes an installation rod and a first detection head, the installation rod is fixedly arranged on the installation frame, and the first detection head is fixedly arranged at one end of the installation rod away from the installation frame; the second detection device includes a gantry, a linear motor and a second detection head, the gantry is fixedly arranged on the installation frame, the linear motor is fixedly arranged on the gantry, the movement direction of the output end of the linear motor is perpendicular to the conveying device, a fixed seat is fixedly arranged on the output end of the linear motor, a two-axis pan-tilt is fixedly arranged on the fixed seat, and the second detection head is fixedly arranged on the output end of the two-axis pan-tilt; the conveying device, the first detection head, the two-axis pan-tilt and the second detection head are electrically connected to the controller.

[0008] By adopting the above technical solution, the valve nozzle is sequentially placed on the conveying device and transported along with the conveying device. After the placement state is identified by the first detection head, the second detection head is driven by the linear motor and the two-axis pan-tilt to completely identify the product appearance, so as to accurately judge whether there are any omissions in the product assembly.

[0009] Preferably, the conveying device includes a rotating motor and a conveyor belt. The rotating motor is fixedly arranged on the mounting frame. A driving roller is fixedly arranged on the output shaft of the rotating motor. A driven roller is rotatably arranged on the mounting frame. The conveyor belt is sleeved on the driving roller and the driven roller. The rotating motor is electrically connected to the controller.

[0010] By adopting the above technical solution, the conveyor belt is driven to move by the rotating motor, and at the same time, the rotating motor is electrically connected to the controller, which is convenient for the controller to judge the movement position of the valve nozzle, thereby improving the accuracy during detection.

[0011] Preferably, a blowing pump is fixedly arranged on the mounting frame. The blowing direction of the blowing pump is perpendicular to the conveying device. A recovery hopper is fixedly arranged on the mounting frame. The recovery hopper is arranged on one side of the mounting frame opposite to the blowing pump. The blowing pump is electrically connected to the controller.

[0012] By adopting the above technical solution, after the blowing pump arranged on the mounting frame is connected to the controller, the controller drives the blowing pump to operate, and directly blows the detected defective products into the recovery hopper, so that all the valve nozzles passing through the conveying device can pass the appearance detection, and the operation is more convenient.

[0013] Preferably, a limiting rod is fixedly arranged on the mounting frame. A limiting plate is fixedly arranged on the limiting rod. The limiting plate abuts against the conveying device. There are two limiting rods, and the two limiting rods are arranged on both sides of the conveying device.

[0014] By adopting the above technical solution, the setting of the limiting plate enables the valve nozzle to converge towards the middle of the conveying device under the guiding action of the two limiting plates after entering the conveying device, which can improve the detection efficiency of the second detection head.

[0015] Preferably, a rubber pad is fixedly arranged on the limiting plate. The rubber pad abuts against the conveying device.

[0016] By adopting the above technical solution, the setting of the rubber pad provides a flexible isolation for the contact between the limiting plate and the moving parts of the conveying device, avoiding damage to the moving parts of the conveying device by the limiting plate.

[0017] In summary, the present application has the following beneficial technical effects: The valve nozzles are sequentially placed on the conveying device and transported along with the conveying device. After being guided by the limiting plate, the placement state of the valve nozzles is recognized by the first detection head. Then, the driving linear motor and the two-axis cloud platform drive the second detection head to completely recognize the appearance of the product. The controller determines defective products and then drives the air pump to blow the valve nozzles into the recycling hopper. The qualified products enter the next process through the conveying device, which has the advantage of saving human resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0019] Figure 1 Structural schematic diagram of the mounting frame for this embodiment;

[0020] Figure 2 For this embodiment Figure 1 Enlarged view of structure A;

[0021] Figure 3 Installation schematic diagram of the recycling hopper for this embodiment.

[0022] In the drawings, the list of components represented by each reference numeral is as follows:

[0023] 1, mounting frame; 2, controller; 3, limiting rod; 4, limiting plate; 5, rubber pad; 6, rotating motor; 7, conveyor belt; 8, driving roller; 9, driven roller; 10, mounting rod; 11, first detection head; 12, gantry; 13, linear motor; 14, second detection head; 15, fixed seat; 16, two-axis cloud platform; 17, blowing pump; 18, recycling hopper. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, rather than all, embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the scope of protection of the present invention.

[0025] The following further details the present application Figure 1 —3.

[0026] A valve nozzle quality detection device, including a mounting frame 1, on which a controller 2 is fixedly arranged; a limiting rod 3 is fixedly arranged on the mounting frame 1, a limiting plate 4 is fixedly arranged on the limiting rod 3, and a rubber pad 5 is fixedly arranged on the limiting plate 4; there are two limiting rods 3.

[0027] A conveying device is arranged on the mounting frame 1, and the conveying device includes a rotating motor 6 and a conveyor belt 7. The rotating motor 6 is fixedly arranged on the mounting frame 1, a driving roller 8 is fixedly arranged on the output shaft of the rotating motor 6, a driven roller 9 is rotatably arranged on the mounting frame 1, and the conveyor belt 7 is sleeved on the driving roller 8 and the driven roller 9; the two limiting rods 3 are respectively arranged on both sides of the conveyor belt 7, and the rubber pad 5 abuts against the conveyor belt 7.

[0028] A first detection device and a second detection device are arranged on the mounting frame 1; the first detection device includes a mounting rod 10 and a first detection head 11. The mounting rod 10 is fixedly arranged on the mounting frame 1, and the first detection head 11 is fixedly arranged at one end of the mounting rod 10 away from the mounting frame 1.

[0029] The second detection device includes a gantry 12, a linear motor 13 and a second detection head 14. The gantry 12 is fixedly arranged on the mounting frame 1, the linear motor 13 is fixedly arranged on the gantry 12, the moving direction of the output end of the linear motor 13 is perpendicular to the conveying device on the horizontal plane, a fixing seat 15 is fixedly arranged on the output end of the linear motor 13, a two-axis pan-tilt 16 is fixedly arranged on the fixing seat 15, and the second detection head 14 is fixedly arranged on the output end of the two-axis pan-tilt 16.

[0030] A blowing pump 17 is fixedly arranged on the mounting frame 1, and the blowing direction of the blowing pump 17 is perpendicular to the conveyor belt 7 on the horizontal plane; a recovery hopper 18 is fixedly arranged on the mounting frame 1, and the recovery hopper 18 is arranged on one side of the mounting frame 1 opposite to the blowing pump 17.

[0031] The rotating motor 6, the first detection head 11, the two-axis pan-tilt 16, the second detection head 14 and the blowing pump 17 are electrically connected to the controller 2.

[0032] The implementation principle of this embodiment is as follows: When performing detection operations, the valve stems are successively placed at one end of the conveyor belt 7 where the limiting rods 3 are provided; the rotation motor 6 is driven to operate, and the rotation motor 6 drives the driving roller 8 to rotate, thereby driving the conveyor belt 7 to drive the valve stems to move towards the end where the gantry 12 is provided; after being affected by the rubber pad 5, the valve stems move towards the lateral middle of the conveyor belt 7 and pass under the first detection head 11 driven by the conveyor belt 7. The first detection head 11 operates, and transmits the position of the valve stem and its placement state on the conveyor belt 7 to the controller 2 through signals. The controller 2 drives the linear motor 13 and the two-axis pan-tilt 16 to operate accordingly, driving the second detection head 14 to move on the gantry 12, so that the irradiation direction of the second detection head 14 is perpendicular to the placement surface of the valve stem, and irradiates the appearance of the valve stem precisely. After transmitting the signals to the controller 2, the controller 2 determines whether there are missing components on the valve stem; when it is detected that there are missing components on the valve stem, when the valve stem passes by the air blowing pump 17, the controller 2 drives the valve stem to operate, blowing the defective products into the recycling hopper 18, so that the valve stems passing through the conveying device are determined to have good product quality after passing the inspection.

[0033] The valve stems are successively placed on the conveying device and are transported along with the conveying device. After being guided by the limiting plate 4, the first detection head 11 identifies the placement state of the valve stems, and then the driving linear motor 13 and the two-axis pan-tilt 16 drive the second detection head 14 to completely identify the appearance of the products. After the controller 2 determines the defective products, it drives the air pump to blow the valve stems into the recycling hopper 18, which has the advantage of saving human resources.

[0034] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "center", "both ends", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.

[0035] In the present invention, unless otherwise clearly specified and defined, the terms "installation", "setting", "connection", "fixation", "swivel connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0036] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A valve stem quality inspection device, characterized in that: It includes a mounting frame (1), a conveying device is arranged on the mounting frame (1), a first detection device and a second detection device are arranged on the mounting frame (1), and a controller (2) is fixedly arranged on the mounting frame (1); the first detection device includes a mounting rod (10) and a first detection head (11), the mounting rod (10) is fixedly arranged on the mounting frame (1), and the first detection head (11) is fixedly arranged at one end of the mounting rod (10) away from the mounting frame (1); the second detection device includes a gantry (12), a linear motor (13) and a second detection head (14), the gantry (12) is fixedly arranged on the mounting frame (1), the linear motor (13) is fixedly arranged on the gantry (12), the moving direction of the output end of the linear motor (13) is perpendicular to the conveying device, a fixed seat (15) is fixedly arranged on the output end of the linear motor (13), a two-axis pan-tilt (16) is fixedly arranged on the fixed seat (15), and the second detection head (14) is fixedly arranged on the output end of the two-axis pan-tilt (16); the conveying device, the first detection head (11), the two-axis pan-tilt (16) and the second detection head (14) are electrically connected to the controller (2).

2. The valve nozzle quality detection device according to claim 1, wherein: The conveying device includes a rotating motor (6) and a conveyor belt (7), the rotating motor (6) is fixedly arranged on the mounting frame (1), a driving roller (8) is fixedly arranged on the output shaft of the rotating motor (6), a driven roller (9) is rotatably arranged on the mounting frame (1), the conveyor belt (7) is sleeved on the driving roller (8) and the driven roller (9), and the rotating motor (6) is electrically connected to the controller (2).

3. The valve nozzle quality detection device according to claim 1, characterized in that: A blowing pump (17) is fixedly arranged on the mounting frame (1), the blowing direction of the blowing pump (17) is perpendicular to the conveying device, a recovery hopper (18) is fixedly arranged on the mounting frame (1), the recovery hopper (18) is arranged on one side of the mounting frame (1) opposite to the blowing pump (17), and the blowing pump (17) is electrically connected to the controller (2).

4. A valve stem quality inspection device according to claim 1, characterized in that: A limiting rod (3) is fixedly arranged on the mounting frame (1), a limiting plate (4) is fixedly arranged on the limiting rod (3), the limiting plate (4) abuts against the conveying device, there are two limiting rods (3), and the two limiting rods (3) are arranged on both sides of the conveying device.

5. The valve nozzle quality inspection device according to claim 4, characterized in that: A rubber pad (5) is fixedly arranged on the limiting plate (4), and the rubber pad (5) abuts against the conveying device.