Extrusion device for aluminum alloy profile production
The aluminum alloy extrusion device addresses the issue of residual material on cylinder walls by using a sliding block and spring mechanism to clean the cylinder, enhancing production efficiency and product quality.
Patent Information
- Application Number
- CN202422329116.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-24
AI Technical Summary
During the extrusion process of the existing extrusion device for aluminum alloy profile production, some aluminum alloy raw materials are easily attached to the inner wall of the extrusion cylinder, resulting in defects in finished products and low production efficiency.
An extrusion device for the production of aluminum alloy profiles is designed, and a scraper block and a hydraulic rod are arranged in the extrusion cylinder. The scraper block is pushed to fit with the inner wall of the extrusion groove through a spring to clean up the attached aluminum alloy raw materials, and ensure that the aluminum alloy raw materials are completely extruded out of the mold through the hydraulic cylinder and the adjustment components.
The inner wall of the extrusion cylinder is thoroughly cleaned, avoiding the defect of finished products, and improving production efficiency and feeding convenience.
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Figure CN223097646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy profile production, in particular to an extrusion device for aluminum alloy profile production. Background Art
[0002] Aluminum alloy products are made of aluminum and other alloy elements. They are usually first processed into castings, forgings, foils, plates, strips, tubes, rods, profiles, etc., and then made through processes such as cold bending, sawing, drilling, assembly, and coloring. The main metal element is aluminum, and some alloy elements are added to improve the performance of aluminum alloys. Extrusion molding is an important process in the production of aluminum alloy profiles.
[0003] The existing extrusion device for producing aluminum alloy profiles places the aluminum alloy raw material into an extrusion cylinder, extrude the aluminum alloy raw material through a hydraulic rod, and allow the aluminum alloy raw material to pass through a die, thereby forming the aluminum alloy raw material. However, the previous extrusion method causes part of the aluminum alloy raw material to adhere to the inside of the extrusion cylinder. Subsequent addition of raw materials will push out the residues attached to the inner wall of the extrusion cylinder, resulting in the problem of incomplete finished products. Utility Model Content
[0004] The purpose of the utility model is to provide an extrusion device for producing aluminum alloy profiles to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an extrusion device for producing aluminum alloy profiles, comprising an extrusion cylinder, an extrusion groove is provided inside the extrusion cylinder, a mold is slidably connected to one side of the extrusion cylinder, the mold is embedded in the extrusion groove, a hydraulic rod is slidably connected to the extrusion groove, a telescopic groove is provided on the outside of the hydraulic rod near the mold position, the telescopic grooves have a total of multiple groups arranged in a circular array, a scraper block is slidably connected to the inside of the telescopic groove, and a pushing component is provided on the scraper block near the telescopic groove position.
[0006] Preferably, the pushing assembly includes a spring, the spring is fixedly connected to the side of the scraper block close to the telescopic slot, the end of the spring away from the scraper block is fixedly connected inside the telescopic slot, and the scraper block is rounded at the side away from the telescopic slot close to the mold position.
[0007] Preferably, a support plate is fixedly connected to the bottom of the extrusion cylinder, a platform is fixedly connected to the bottom of the support plate, and a hydraulic cylinder is arranged at a position of the hydraulic rod away from the extrusion groove.
[0008] Preferably, a sliding plate is fixedly connected to the bottom of the hydraulic cylinder, and there are two groups of sliding plates and supporting plates arranged symmetrically. An adjustment component is arranged on the side of the hydraulic cylinder away from the hydraulic rod.
[0009] Preferably, the adjusting assembly includes a connecting plate fixedly connected between the sliding plates. A screw rod is rotatably connected inside the connecting plate, and a motor is fixedly connected to one side of the screw rod away from the connecting plate. The motor is fixedly connected to the top of the machine table.
[0010] Preferably, a sliding rail is slidably connected to the outside of the sliding plate, and the sliding rail is fixedly connected to the top of the machine table.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: Put the aluminum alloy raw material into the telescopic groove, push the hydraulic rod, so that the hydraulic rod extrudes the aluminum alloy raw material along the mold. After the aluminum alloy raw material is extruded, the hydraulic rod is pulled out, and the spring pushes the scraping block to fit on the inner wall of the extrusion groove, so that the scraping block slides along the inner wall of the extrusion groove, scraping off the aluminum alloy raw material attached to the inner wall of the extrusion groove, achieving the effect of thoroughly cleaning the inner wall of the extrusion groove, solving the problem that part of the aluminum alloy raw material adheres to the inside of the extrusion groove, and the subsequent raw material addition will push out the residues attached to the inner wall of the extrusion groove, resulting in defective finished products, and improving the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is the overall structural schematic diagram of the present utility model;
[0013] Figure 2 is the overall sectional structural schematic diagram of the present utility model;
[0014] Figure 3 is of the present utility model Figure 2 the enlarged structural schematic diagram at A in;
[0015] Figure 4 is of the present utility model Figure 2 the enlarged structural schematic diagram at B in;
[0016] Figure 5 is the structural schematic diagram of the hydraulic cylinder of the present utility model.
[0017] In the drawings, the list of components represented by each reference numeral is as follows: 1. Extrusion cylinder; 2. Extrusion groove; 3. Mold; 4. Hydraulic rod; 5. Telescopic groove; 6. Scraping block; 7. Spring; 8. Support plate; 9. Machine table; 10. Hydraulic cylinder; 11. Sliding plate; 12. Sliding rail; 13. Connecting plate; 14. Screw rod; 15. Motor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0019] Please refer to Figures 1-5 , an extrusion device for producing aluminum alloy profiles shown in the figure, including an extrusion cylinder 1. An extrusion groove 2 is provided inside the extrusion cylinder 1. A mold 3 is slidably connected to one side of the extrusion cylinder 1. The mold 3 is fitted inside the extrusion groove 2. A hydraulic rod 4 is slidably connected inside the extrusion groove 2. A telescopic groove 5 is provided near the mold 3 on the outer side of the hydraulic rod 4. There are multiple groups of telescopic grooves 5 arranged in a circumferential array. A scraping block 6 is slidably connected inside the telescopic groove 5. A pushing component is provided at the position of the scraping block 6 close to the telescopic groove 5. The pushing component includes a spring 7. The spring 7 is fixedly connected to one side of the scraping block 6 close to the telescopic groove 5. One end of the spring 7 away from the scraping block 6 is fixedly connected inside the telescopic groove 5. The side of the scraping block 6 away from the telescopic groove 5 and close to the mold 3 is provided with a rounded corner.
[0020] During operation, the mold 3 is installed inside the extrusion cylinder 1, and then the aluminum alloy raw material is placed along the extrusion groove 2. At this time, the hydraulic rod 4 is inserted into one end of the extrusion groove 2. The rounded corner of the scraping block 6 will first contact the edge of the extrusion groove 2. At this time, the scraping block 6 will squeeze the spring 7 to contract and enter the telescopic groove 5. When the scraping block 6 enters the extrusion groove 2, the spring 7 will push the scraping block 6 to fit with the inner wall of the extrusion groove 2. After extrusion is completed, the hydraulic rod 4 is pulled out. The flat surface of the scraping block 6 will slide along the inner wall of the extrusion groove 2 to scrape off the aluminum alloy raw material remaining on the inner wall of the extrusion groove 2, achieving the effect of quickly cleaning the inner wall of the extrusion groove 2, solving the problem that some aluminum alloy raw materials adhere to the inside of the extrusion groove 2, and the subsequent raw material addition will push out the residues adhering to the inner wall of the extrusion groove 2, resulting in defective products, and improving production efficiency.
[0021] Please refer to Figure 1 And Figure 2 , a support plate 8 is fixedly connected to the bottom of the extrusion cylinder 1 shown in the figure. A machine platform 9 is fixedly connected to the bottom of the support plate 8. A hydraulic cylinder 10 is provided at the position of the hydraulic rod 4 away from the extrusion groove 2. A sliding plate 11 is fixedly connected to the bottom of the hydraulic cylinder 10. There are two groups of the sliding plate 11 and the support plate 8 arranged symmetrically. An adjusting component is provided on the side of the hydraulic cylinder 10 away from the hydraulic rod 4.
[0022] During operation, the hydraulic cylinder 10 can drive the hydraulic rod 4 to extend and retract inside the extrusion groove 2, and the adjusting assembly can control the position of the hydraulic cylinder 10, thereby ensuring that the aluminum alloy raw material is completely extruded. The sliding plate 11 ensures the support of the hydraulic cylinder 10, achieving the effect of adjustable position of the hydraulic cylinder 10, avoiding the problem of the small distance between the extrusion cylinder 1 and the hydraulic cylinder 10 during feeding, and improving the convenience of feeding.
[0023] Please refer to Figures 2-5 , in the figure, the adjusting assembly includes a connecting plate 13. The connecting plate 13 is fixedly connected between the sliding plates 11. A screw rod 14 is rotatably connected inside the connecting plate 13. One side of the screw rod 14 away from the connecting plate 13 is fixedly connected with a motor 15. The motor 15 is fixedly connected to the top of the machine table 9. A slide rail 12 is slidably connected to the outside of the sliding plate 11. The slide rail 12 is fixedly connected to the top of the machine table 9
[0024] During operation, the motor 15 drives the screw rod 14 to rotate, causing the screw rod 14 to drive the connecting plate 13 to move. The fixed connection of the connecting plate 13 through the sliding plate 11 ensures the effect of only sliding without rotating, and the slide rail 12 can limit the sliding position of the sliding plate 11, achieving the effect of controlling the position of the hydraulic cylinder 10.
[0025] Working principle: Install the mold 3 inside the extrusion cylinder 1, then put the aluminum alloy raw material along the extrusion groove 2. At this time, insert the hydraulic rod 4 into one end of the extrusion groove 2. The rounded corner of the scraping block 6 will first contact the edge of the extrusion groove 2. At this time, the scraping block 6 will squeeze the spring 7 to contract and enter the telescopic groove 5. When the scraping block 6 enters the extrusion groove 2, the spring 7 will push the scraping block 6 to fit with the inner wall of the extrusion groove 2. After extrusion, pull out the hydraulic rod 4, and the flat surface of the scraping block 6 will slide along the inner wall of the extrusion groove 2 to scrape off the aluminum alloy raw material remaining on the inner wall of the extrusion groove 2, achieving the effect of quickly cleaning the inner wall of the extrusion groove 2, solving the problem that part of the aluminum alloy raw material adheres to the inside of the extrusion groove 2, and the subsequent raw material addition will push out the residue adhering to the inner wall of the extrusion groove 2, resulting in defective finished products, improving production efficiency. The hydraulic cylinder 10 can drive the hydraulic rod 4 to extend and retract inside the extrusion groove 2, and the adjusting assembly can control the position of the hydraulic cylinder 10, thereby ensuring that the aluminum alloy raw material is completely extruded. The sliding plate 11 ensures the support of the hydraulic cylinder 10, achieving the effect of adjustable position of the hydraulic cylinder 10, avoiding the problem of the small distance between the extrusion cylinder 1 and the hydraulic cylinder 10 during feeding, and improving the convenience of feeding. The motor 15 drives the screw rod 14 to rotate, causing the screw rod 14 to drive the connecting plate 13 to move. The fixed connection of the connecting plate 13 through the sliding plate 11 ensures the effect of only sliding without rotating, and the slide rail 12 can limit the sliding position of the sliding plate 11, achieving the effect of controlling the position of the hydraulic cylinder 10.
[0026] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0027] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An extrusion device for the production of aluminum alloy profiles, comprising an extrusion cylinder (1), characterized in that: An extrusion groove (2) is provided inside the extrusion cylinder (1). A mold (3) is slidably connected to one side of the extrusion cylinder (1). The mold (3) is fitted inside the extrusion groove (2). A hydraulic rod (4) is slidably connected inside the extrusion groove (2). A telescopic groove (5) is provided on the outer side of the hydraulic rod (4) near the mold (3). A plurality of groups of telescopic grooves (5) are arranged in a circular array. A scraping block (6) is slidably connected inside the telescopic groove (5). A pushing component is provided at a position where the scraping block (6) is close to the telescopic groove (5).
2. An extrusion device for the production of aluminum alloy profiles according to claim 1, characterized in that: The pushing component includes a spring (7). The spring (7) is fixedly connected to one side of the scraping block (6) close to the telescopic groove (5). One end of the spring (7) away from the scraping block (6) is fixedly connected inside the telescopic groove (5). The side of the scraping block (6) away from the telescopic groove (5) is rounded near the mold (3).
3. An extrusion device for the production of aluminum alloy profiles according to claim 2, characterized in that: A support plate (8) is fixedly connected to the bottom of the extrusion cylinder (1). A machine table (9) is fixedly connected to the bottom of the support plate (8). A hydraulic cylinder (10) is provided at a position where the hydraulic rod (4) is away from the extrusion groove (2).
4. An extrusion device for the production of aluminum alloy profiles according to claim 3, characterized in that: A sliding plate (11) is fixedly connected to the bottom of the hydraulic cylinder (10). There are two groups of the sliding plate (11) and the support plate (8) which are symmetrically arranged. An adjusting component is provided on the side of the hydraulic cylinder (10) away from the hydraulic rod (4).
5. An extrusion device for the production of aluminum alloy profiles according to claim 4, characterized in that: The adjusting component includes a connecting plate (13). The connecting plate (13) is fixedly connected between the sliding plates (11). A screw rod (14) is rotatably connected inside the connecting plate (13). One side of the screw rod (14) away from the connecting plate (13) is fixedly connected to a motor (15). The motor (15) is fixedly connected to the top of the machine table (9).
6. An extrusion device for producing aluminum alloy profiles according to claim 5, characterized in that: A slide rail (12) is slidably connected to the outside of the sliding plate (11). The slide rail (12) is fixedly connected to the top of the machine table (9).