Steel pipe straightening device
The steel pipe straightening device addresses the issues of bent pipes by using a cost-effective, adjustable frame with limiters to straighten pipes efficiently, enhancing material use and reducing waste in construction.
Patent Information
- Application Number
- CN202422013625.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing steel pipe straightening equipment is costly and difficult to use, and has limited scope of application, resulting in serious damage and waste of steel pipes during construction, affecting material utilization and cost control.
A steel pipe straightening device is designed, including a fixed support frame, a down-pressure straightening component and an upper-pressure straightening component. The steel pipe is straightened by limit snaps and man-made pressing or lifting. The device can be assembled from commonly used steel pipes and scaffolding cross steel pipe fasteners, with a simple and light structure.
It realizes low-cost and rapid steel pipe straightening and repair, improves the effective use of materials, is suitable for complex construction sites, and reduces equipment costs and material losses.
Smart Images
Figure CN223097679U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel pipe repair and processing, and particularly relates to a steel pipe straightening device. Background Art
[0002] At present, the national infrastructure construction is in full swing, and the construction using steel pipes can be seen everywhere. A large number of steel pipes and circular section steel materials are used in scaffolding formwork support, foundation pit support, safety protection, etc. The consumption of materials is huge. Due to the complex on-site conditions and many cross-operations, a large number of materials are damaged and wasted, the material utilization rate is low, and cost control is difficult. Such problems need to be optimized.
[0003] Meanwhile, during the production and use of steel pipes, due to various reasons, steel pipes often bend, which not only affects the appearance quality of steel pipes, but may also affect their service performance and safety. Therefore, steel pipe straightening has become an essential link in the steel pipe processing process. Although the existing steel pipe straightening equipment can achieve the straightening of steel pipes to a certain extent, there are often problems such as high equipment cost, difficult operation method, or limited application range. Content of the Utility Model
[0004] Aiming at the above problems in the prior art, the utility model aims to provide a steel pipe straightening device to quickly straighten and repair the bent and damaged steel pipes, and solve the problem of high cost of the existing steel pipe straightening equipment.
[0005] In order to achieve the above utility model purpose, the technical solution adopted by the utility model is as follows:
[0006] A steel pipe straightening device is provided, which includes a fixed support frame. A downward pressing straightening component and an upward lifting straightening component are sequentially arranged on the fixed support frame from top to bottom; the downward pressing straightening component includes a first straightening rod and a second straightening rod arranged sequentially from top to bottom. A horizontal gap for the steel pipe to be straightened to pass through is arranged between the first straightening rod and the second straightening rod in the horizontal direction;
[0007] The upward lifting straightening component includes a third straightening rod and a fourth straightening rod arranged sequentially from top to bottom. A horizontal gap for the steel pipe to be straightened to pass through is arranged between the first straightening rod and the second straightening rod in the horizontal direction; A limiting buckle for fixing the steel pipe to be straightened is arranged in the middle of both the first straightening rod and the fourth straightening rod;
[0008] When straightening a steel pipe to be straightened using a downward pressing and straightening component, the steel pipe to be straightened is inserted between the first straightening rod and the second straightening rod. The front section of the steel pipe to be straightened is fixed to the limit buckle below the first straightening rod, and the middle section of the steel pipe to be straightened contacts the upper part of the second straightening rod. When straightening a steel pipe to be straightened using a downward pressing and straightening component, the steel pipe to be straightened is inserted between the third straightening rod and the fourth straightening rod. The front section of the steel pipe to be straightened is fixed to the limit buckle above the fourth straightening rod, and the middle section of the steel pipe to be straightened contacts the upper part of the third straightening rod.
[0009] Further, the fixed support frame includes two front vertical rods arranged horizontally at intervals. At the bottom of the two front vertical rods, two bottom longitudinal rods are arranged horizontally at intervals. At the top of both ends of the two bottom longitudinal rods, a bottom cross rod is provided. The front vertical rods, bottom longitudinal rods, and bottom cross rods are perpendicular to each other.
[0010] A fourth straightening rod and a first straightening rod are respectively horizontally arranged in the middle and upper parts between the two front vertical rods.
[0011] Two rear diagonal braces are inclined between the two front vertical rods and the two bottom longitudinal rods. The tops of the two rear diagonal braces are respectively fixedly connected to the two ends of the first straightening rod, and the bottoms of the two rear diagonal braces are respectively fixedly connected to the two ends of the bottom cross rod far away from the front vertical rod.
[0012] The second straightening rod and the third straightening rod are respectively fixed in the middle and upper parts between the two rear diagonal braces.
[0013] Further, a middle longitudinal rod parallel to the bottom longitudinal rod is provided in the middle of each of the two front vertical rods. One end of a single middle longitudinal rod is fixedly connected to the corresponding front vertical rod, and the other end is fixedly connected to the corresponding rear diagonal brace.
[0014] Further, both ends of each middle longitudinal rod are respectively located outside the front vertical rod and the rear diagonal brace. Rubber anti-slip sleeves and auxiliary pry pipes are respectively provided at both ends of each middle longitudinal rod. The auxiliary pry pipe is detachably connected to the end of the middle longitudinal rod. The auxiliary pry pipe is used in cooperation with the steel pipe straightening device, providing conditions for the manual and rapid repair of short steel pipes and increasing the application range of the steel pipe straightening device.
[0015] Further, a front diagonal brace located at the top of the middle longitudinal rod is provided in the middle of each of the two front vertical rods. Both ends of each front diagonal brace are respectively fixedly connected to the corresponding front vertical rod and the corresponding rear diagonal brace.
[0016] Further, multiple limit buckles are all scaffolding cross steel pipe fasteners.
[0017] Further, the horizontal gap between the first straightening rod and the second straightening rod is smaller than the horizontal gap between the third straightening rod and the fourth straightening rod.
[0018] The beneficial effects of the present utility model are as follows: For a steel pipe straightening device of the present utility model, during the straightening process of the steel pipe to be straightened, according to the bending direction and length of the steel pipe to be straightened, the downward pressing straightening component and the upward lifting straightening component are selected, and the limit buckles in the downward pressing straightening component and the upward lifting straightening component are used for fixation. Then, with the help of manpower, it is pressed or lifted in the direction opposite to the bending direction of the steel pipe to be straightened to straighten and repair the steel pipe to be straightened. The steel pipe straightening device can be assembled with commonly used steel pipes and cross-shaped steel pipe fasteners for scaffolding. After each component is damaged, it is convenient to replace. It not only has a low cost, but also has a simple and lightweight overall structure, can be quickly transferred, and is suitable for use under complex conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic side view structure diagram of a steel pipe straightening device.
[0020] Figure 2 It is a schematic front view structure diagram of a steel pipe straightening device.
[0021] Among them, 1, fixed support frame; 2, downward pressing straightening component; 201, first straightening rod; 202, second straightening rod; 3, upward lifting straightening component; 301, third straightening rod; 302, fourth straightening rod; 4, front vertical rod; 5, bottom longitudinal rod; 6, bottom cross rod; 7, rear diagonal brace; 8, middle longitudinal rod; 9, rubber anti-slip sleeve; 10, auxiliary pipe prying tool; 11, steel pipe to be straightened; 12, limit buckle; 13, front diagonal brace. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] The following describes the specific embodiments of the present utility model to facilitate those skilled in the art of this technical field to understand the present utility model. However, it should be clear that the present utility model is not limited to the scope of the specific embodiments. For those of ordinary skill in the art of this technical field, as long as various changes are within the spirit and scope of the present utility model defined and determined by the appended claims, these changes are obvious, and all inventions and creations using the concept of the present utility model are within the scope of protection.
[0023] As Figures 1 to 2 shown, the present utility model provides a steel pipe straightening device, which includes a fixed support frame 1. The downward pressing straightening component 2 and the upward lifting straightening component 3 are sequentially arranged on the fixed support frame 1 from top to bottom. The downward pressing straightening component 2 includes a first straightening rod 201 and a second straightening rod 202 arranged sequentially from top to bottom. The first straightening rod 201 and the second straightening rod 202 are provided with a horizontal gap for the steel pipe 11 to be straightened to pass through in the horizontal direction.
[0024] The upward straightening component 3 includes a third straightening rod 301 and a fourth straightening rod 302 arranged in sequence from top to bottom. The first straightening rod 201 and the second straightening rod 202 are provided with a horizontal gap for the steel pipe 11 to be straightened to pass through in the horizontal direction; a limit buckle 12 for fixing the steel pipe 11 to be straightened is provided in the middle of both the first straightening rod 201 and the fourth straightening rod 302.
[0025] When using the downward pressing straightening component 2 to straighten the steel pipe 11 to be straightened, the steel pipe 11 to be straightened is inserted between the first straightening rod 201 and the second straightening rod 202. The front section of the steel pipe 11 to be straightened is fixed to the limit buckle 12 below the first straightening rod 201, and the middle section of the steel pipe 11 to be straightened contacts the upper part of the second straightening rod 202; when using the downward pressing straightening component 2 to straighten the steel pipe 11 to be straightened, the steel pipe 11 to be straightened is inserted between the third straightening rod 301 and the fourth straightening rod 302. The front section of the steel pipe 11 to be straightened is fixed to the limit buckle 12 above the fourth straightening rod 302, and the middle section of the steel pipe 11 to be straightened contacts the upper part of the third straightening rod 301.
[0026] Specifically, the limit buckle 12 can be selected as a cross-shaped steel pipe fastener for scaffolding, which is convenient for quickly processing and manufacturing the entire steel pipe straightening device at the construction site.
[0027] In order to adapt to steel pipes 11 to be straightened with different specifications, the horizontal gap between the first straightening rod 201 and the second straightening rod 202 is smaller than the horizontal gap between the third straightening rod 301 and the fourth straightening rod 302. During the process of straightening the steel pipe 11 to be straightened, according to the bending direction and length of the steel pipe 11 to be straightened, the downward pressing straightening component 2 and the upward straightening component 3 are selected, and the limit buckle 12 in the downward pressing straightening component 2 and the upward straightening component 3 is used for fixing. Then, with the help of manpower, it is pressed or lifted in the direction opposite to the bending direction of the steel pipe 11 to be straightened to straighten and repair the steel pipe 11 to be straightened.
[0028] Specifically, the fixed support frame 1 includes two front vertical rods 4 arranged horizontally at intervals. At the bottom of the two front vertical rods 4, two bottom longitudinal rods 5 are arranged horizontally at intervals. At the top of both ends of the two bottom longitudinal rods 5, a bottom cross bar 6 is provided. The front vertical rods 4, the bottom longitudinal rods 5, and the bottom cross bar 6 are perpendicular to each other; the fourth straightening rod 302 and the first straightening rod 201 are horizontally arranged in the middle and upper parts between the two front vertical rods 4 respectively; two rear diagonal braces 7 are inclined between the two front vertical rods 4 and the two bottom longitudinal rods 5. The top ends of the two rear diagonal braces 7 are respectively fixedly connected to both ends of the first straightening rod 201, and the bottom ends of the two rear diagonal braces 7 are respectively fixedly connected to both ends of the bottom cross bar 6 far away from the direction of the front vertical rod 4; the second straightening rod 202 and the third straightening rod 301 are respectively fixed in the middle and upper parts between the two rear diagonal braces 7.
[0029] In the middle of each of the two front vertical rods 4, a middle horizontal rod 8 parallel to the bottom horizontal rod 5 is provided. One end of a single middle horizontal rod 8 is fixedly connected to the corresponding front vertical rod 4, and the other end is fixedly connected to the corresponding rear diagonal brace 7. The setting of the middle horizontal rod 8 is used to strengthen the overall strength between the front vertical rod 4 and the rear diagonal brace 7 and prevent deformation.
[0030] Both ends of each middle horizontal rod 8 are respectively located outside the front vertical rod 4 and the rear diagonal brace 7. Rubber anti-slip sleeves 9 and auxiliary pry pipes 10 are respectively arranged at both ends of each middle horizontal rod 8. The auxiliary pry pipe 10 is detachably connected to the end of the middle horizontal rod 8. The beneficial effect of the above setting is that the entire steel pipe straightening device can be manually transferred by lifting the end of the middle horizontal rod 8; the role of the auxiliary pry pipe 10 is as follows: if the steel pipe 11 to be straightened with a shorter repair length is to be repaired, the head end of the steel pipe 11 to be straightened is inserted into the limit buckle 12 of the straightening device, then the auxiliary pry pipe 10 is sleeved on the tail of the steel pipe 11 to be straightened, and finally the steel pipe 11 to be straightened is straightened by manually pressing it in the reverse direction. The auxiliary pry pipe 10 can be a steel pipe with an inner diameter of 57 mm, and the connection method can be a threaded connection. The auxiliary pry pipe 10 is used in cooperation with the steel pipe straightening device, providing the condition for the manual and rapid repair of short steel pipes and increasing the application range of the steel pipe straightening device.
[0031] In the middle of each of the two front vertical rods 4, a front diagonal brace 13 located at the top of the middle horizontal rod 8 is provided; both ends of each front diagonal brace 13 are respectively fixedly connected to the corresponding front vertical rod 4 and the corresponding rear diagonal brace 7. The role of the front diagonal brace 13 is to strengthen the connection strength between the rear diagonal brace 7 and the front vertical rod 4, increase the structural strength and stiffness of the entire steel pipe straightening device, and prevent problems such as deformation during use.
[0032] When specifically manufacturing the entire steel pipe straightening device, the first straightening rod 201, the second straightening rod 202, the third straightening rod 301, the fourth straightening rod 302, the front vertical rod 4, the bottom horizontal rod 5, the bottom cross bar 6, the rear diagonal brace 7, and the middle horizontal rod 8 are all made of steel pipes with a specification of φ48.3×3.2 mm. The various rod-like components can be detachably connected through scaffolding. It is convenient to replace each component after damage. It not only has a low cost but also has a simple and light overall structure, can be quickly transferred, and is suitable for use under complex conditions.
[0033] In summary, a steel pipe straightening device of the present utility model is applicable to the steel pipe straightening and repair process of construction scaffolding projects. It is simple to manufacture, convenient to use, low in cost, can improve the effective utilization rate of materials, effectively reduce material losses, and has strong applicability.
Claims
1. A steel pipe straightening device, characterized in that, It includes a fixed support frame, on which a downward pressing straightening component and an upward lifting straightening component are sequentially arranged from top to bottom; the downward pressing straightening component includes a first straightening rod and a second straightening rod sequentially arranged from top to bottom, and a horizontal gap for the steel pipe to be straightened to pass through is arranged horizontally between the first straightening rod and the second straightening rod; The upward lifting straightening component includes a third straightening rod and a fourth straightening rod sequentially arranged from top to bottom, and a horizontal gap for the steel pipe to be straightened to pass through is arranged horizontally between the first straightening rod and the second straightening rod; a limit buckle for fixing the steel pipe to be straightened is arranged in the middle of the first straightening rod and the fourth straightening rod; When using the downward pressing straightening component to straighten the steel pipe to be straightened, the steel pipe to be straightened is inserted between the first straightening rod and the second straightening rod, the front section of the steel pipe to be straightened is fixed to the limit buckle below the first straightening rod, and the middle section of the steel pipe to be straightened is in contact with the upper part of the second straightening rod; when using the downward pressing straightening component to straighten the steel pipe to be straightened, the steel pipe to be straightened is inserted between the third straightening rod and the fourth straightening rod, the front section of the steel pipe to be straightened is fixed to the limit buckle above the fourth straightening rod, and the middle section of the steel pipe to be straightened is in contact with the upper part of the third straightening rod.
2. The steel pipe straightening device according to claim 1, characterized in that, The fixed support frame includes two front vertical rods arranged horizontally at intervals, two bottom longitudinal rods are arranged horizontally at intervals at the bottoms of the two front vertical rods, a bottom cross bar is arranged at the top of each end of the two bottom longitudinal rods, and the front vertical rods, the bottom longitudinal rods and the bottom cross bar are perpendicular to each other; The fourth straightening rod and the first straightening rod are horizontally arranged in the middle upper part between the two front vertical rods respectively; Two rear diagonal braces are obliquely arranged between the two front vertical rods and the two bottom longitudinal rods, the tops of the two rear diagonal braces are respectively fixedly connected to the two ends of the first straightening rod, and the bottoms of the two rear diagonal braces are respectively fixedly connected to the two ends of the bottom cross bar far away from the front vertical rod; The second straightening rod and the third straightening rod are respectively fixed in the middle upper part between the two rear diagonal braces.
3. The steel pipe straightening device according to claim 2, characterized in that, A middle longitudinal rod parallel to the bottom longitudinal rod is arranged in the middle of each of the two front vertical rods, one end of a single middle longitudinal rod is fixedly connected to the corresponding front vertical rod, and the other end is fixedly connected to the corresponding rear diagonal brace.
4. The steel pipe straightening device according to claim 3, wherein, Both ends of each middle longitudinal rod are respectively located outside the front vertical rod and the rear diagonal brace, a rubber anti-slip sleeve and an auxiliary pipe prying device are respectively arranged at both ends of each middle longitudinal rod, and the auxiliary pipe prying device is detachably connected to the end of the middle longitudinal rod.
5. The steel pipe straightening device according to claim 4, characterized in that, A front diagonal brace is arranged at the middle of each of the two front vertical rods and is located at the top of the middle longitudinal rod; both ends of each front diagonal brace are respectively fixedly connected to the corresponding front vertical rod and the corresponding rear diagonal brace.
6. The steel pipe straightening device according to any one of claims 1 to 5, characterized in that, Multiple limit buckles are all scaffold cross steel pipe fasteners.
7. The steel pipe straightening device according to any one of claims 1 to 5, characterized in that, The horizontal gap between the first straightening rod and the second straightening rod is smaller than the horizontal gap between the third straightening rod and the fourth straightening rod.