Segment bolt stamping device

The pipe bolt forming device addresses inefficiencies in mold removal by using a top-up mechanism to lift formed bolts en masse, enhancing production efficiency.

CN223097735UActive Publication Date: 2025-07-15ZHONGDAO INTELLIGENT EQUIP MFG (HEBEI) CO LTD
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Patent Information

Application Number
CN202421933798.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-07-15
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing pipe sheet bolt stamping device is easily embedded in the lower mold after forming, resulting in a decrease in production efficiency, especially during mass production, which needs to be taken out one by one, affecting processing efficiency.

Method used

A pipe piece bolt stamping device is designed, and the hoisting assembly is used to drive the hoisting plate to move upwards in the stamping model groove, and the formed pipe piece bolts are ejected in batches to avoid manual removal.

Benefits of technology

It improves the production and processing efficiency of pipe sheet bolts, reduces manual operation time, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe piece bolt stamping device which comprises a workbench, a supporting column fixedly connected to the top face of the workbench, a mounting plate fixedly connected to the top end of the supporting column, a telescopic piece mounted on the mounting plate, a mounting base fixedly connected to the telescopic end of the telescopic piece, and a plurality of upper die plates fixedly connected to the bottom face of the mounting base. The upper die plate is of a cuboid structure, the bottom end of the upper die plate protrudes downwards to be in an arc shape, and a stamping box is fixedly connected to the workbench under the upper die plate. The top end of the stamping box is detachably connected with a lower die plate, and the lower die plate is provided with a plurality of stamping model grooves in one-to-one correspondence with the upper die plates. A jacking assembly is arranged in the stamping box, the top end of the jacking assembly is fixedly connected with a plurality of jacking plates corresponding to the stamping model grooves in a one-to-one mode, each jacking plate is of a cuboid structure, and the top end of each jacking plate is sunken downwards to be in an arc shape with the same radian as the upper die plate. The pipe piece bolt ejection device can eject pipe piece bolts formed through stamping out of a stamping model groove in batches, collection is convenient, and the production and machining efficiency of the pipe piece bolts is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of segment bolt production equipment, in particular to a segment bolt stamping device. Background Art

[0002] Segment bolts are divided into circumferential and longitudinal ones. In some designs, the circumferential and longitudinal specifications are the same, and in some designs, two specifications or even two strength grades are adopted for the circumferential and longitudinal ones. Generally speaking, the length of the circumferential segment bolt is longer than that of the longitudinal segment bolt. In tunnel construction, there is a machine for starting and tunneling called a shield machine, which has functions such as excavating and cutting soil, transporting soil residue, and assembling tunnel linings. However, when the shield machine is lining the tunnel, several segments are assembled. There is a kind of screw that plays a role in connecting and fastening, and a cylindrical pipeline is formed by assembly. The segment is a cylindrical wall. During excavation, it can effectively control ground settlement, reduce the impact on ground buildings, and does not affect surface traffic when excavating underwater, etc. Combining each segment together to form a pipeline, this kind of fastening connector designed as a straight line or with a certain arc is the segment bolt. During the production and processing of the arc-shaped segment bolt, a stamping device is usually required for stamping and forming.

[0003] For the existing segment bolt stamping device, after the segment bolt is stamped and formed, it is easy to embed into the lower die and is not easy to take out. Especially when the segment bolts are batch-stamped, taking out the segment bolts from the lower die one by one will greatly reduce the production and processing efficiency. For example, the utility model patent with the application number 202320363511.4 discloses a subway segment bolt stamping device. This utility model realizes stamping and forming multiple subway segment bolts at one time, speeds up the stamping speed of subway segment bolts, reduces the energy consumption of subway segment bolts during stamping and forming, and improves the efficiency of the stamping device for stamping and forming subway segment bolts.

[0004] However, in this utility model patent, the segment bolts in the stamping model groove of the lower template are stamped by the stamping die body. After stamping, the segment bolts will be embedded in the stamping model groove, and the staff needs to take out the formed segment bolts from the stamping model groove one by one before the next stamping can be carried out, which greatly reduces the production and processing efficiency of segment bolts.

[0005] Therefore, it is necessary to develop a segment bolt stamping device aiming at the above defects. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a segment bolt stamping device, which can batch eject the stamped and formed segment bolts from the stamping model groove, is convenient for collection, and improves the production and processing efficiency of segment bolts.

[0007] To solve the above technical problems, the present utility model adopts the following technical solutions:

[0008] A segment bolt stamping device of the present utility model includes a workbench. At the four corners of the top surface of the workbench, there are fixedly connected columns. At the top ends of the columns, there is a fixedly connected mounting plate. An expansion member is installed on the mounting plate. The expansion end of the expansion member is fixedly connected with a mounting seat. At the bottom surface of the mounting seat, there are fixedly connected a number of upper templates. The upper templates are of cuboid structure and the bottom ends protrude downward in an arc shape. Below the upper templates on the workbench, there is a fixedly connected stamping box. The stamping box is hollow inside and has an opening at the top. The top end of the stamping box is detachably connected with a lower template. On the lower template, there are provided a number of stamping model slots corresponding one by one to the upper templates. A jacking assembly is slidably connected in the inner cavity of the stamping box. At the top end of the jacking assembly, there are fixedly connected a number of jacking plates corresponding one by one to the stamping model slots. The jacking plates are inserted into the stamping model slots. The jacking plates are of cuboid structure and the top ends are recessed downward in an arc shape with the same radian as the upper templates.

[0009] Further, the jacking assembly includes a moving plate which is slidably connected with the inner wall of the stamping box. The moving plate is fixedly connected with the bottom ends of the jacking plates. At the bottom surface of the moving plate, there are fixedly connected a plurality of compression springs evenly spaced. The other ends of the compression springs are fixedly connected to the inner bottom surface of the stamping box. At both ends of the moving plate, there are provided compression components and limiting components.

[0010] Further, a number of guide rods are fixedly connected to the bottom surface of the moving plate. The compression springs are sleeved on the guide rods. On the inner bottom surface of the stamping box, there are provided a number of guide holes corresponding one by one to the guide rods. The guide rods are inserted into and slidably connected with the guide holes.

[0011] Further, the compression component includes two pressure rods. On the side wall of the stamping box, there are vertically opened chutes corresponding to the pressure rods. One ends of the two pressure rods are fixedly connected to both ends of the same side wall of the moving plate, and the other ends penetrate through the chutes and extend out of the stamping box. Between the outer ends of the two pressure rods, there is fixedly connected a connecting rod. On the side wall of the connecting rod far from the stamping box, there is fixedly connected a pressing plate.

[0012] Further, the limiting component includes a bolt. On the side wall of the stamping box above the pressing plate, there is provided a limiting hole adapted to the bolt. The bolt is inserted into the limiting hole.

[0013] Further, a support plate is fixedly connected to the inner wall of the stamping box. The support plate is located below the limiting hole. The distance between the top surface of the support plate and the bottom end of the limiting hole is the same as the distance between the top surface of the connecting rod and the bottom surface of the moving plate.

[0014] Further, the telescopic member is a hydraulic cylinder, an electric push rod, an electro-hydraulic push rod or a cylinder.

[0015] Compared with the prior art, the beneficial technical effects of the present utility model are as follows:

[0016] The present utility model drives the jacking plate to move upward in the stamping model groove through the jacking assembly, and batch ejects the segment bolts formed by stamping with the upper template from the stamping model groove, avoiding the need for workers to take out the segment bolts from the stamping model groove one by one, and improving the production and processing efficiency of the segment bolts. Description of the Drawings

[0017] The following further describes the present utility model with reference to the drawings.

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the segment bolt stamping device of the present utility model;

[0019] Figure 2 It is a partial three-dimensional structural schematic diagram when the present utility model is disassembled;

[0020] Figure 3 It is a three-dimensional structural schematic diagram of the lower template of the present utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of the moving plate and the jacking plate of the present utility model;

[0022] Figure 5 It is a three-dimensional structural schematic diagram of the stamping box of the present utility model.

[0023] Description of the reference numerals: 1, workbench; 2, pillar; 3, mounting plate; 4, mounting seat; 5, upper template; 6, stamping box; 7, lower template; 8, stamping model groove; 9, jacking assembly; 901, moving plate; 902, compression spring; 903, guide rod; 904, guide hole; 905, pressure rod; 906, chute; 907, connecting rod; 908, pressing plate; 909, bolt; 910, limiting hole; 911, support plate; 10, jacking plate; 11, telescopic member. Specific Embodiments

[0024] The core of the present utility model is to provide a segment bolt stamping device, which can batch eject the segment bolts after stamping from the stamping model groove, facilitating collection and improving the production and processing efficiency of the segment bolts.

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0027] In a specific embodiment, as Figure 1 and Figure 2 shown, it includes a workbench 1. At the four corners of the top surface of the workbench 1, columns 2 are fixedly connected. At the top ends of the columns 2, a mounting plate 3 is fixedly connected. A telescopic member 11 is installed on the mounting plate 3. The telescopic end of the telescopic member 11 is fixedly connected to a mounting seat 4. A plurality of upper templates 5 are fixedly connected to the bottom surface of the mounting seat 4. The upper template 5 is of a cuboid structure and its bottom end protrudes downward in an arc shape. It is characterized in that: a stamping box 6 is fixedly connected to the workbench 1 directly below the upper template 5. The stamping box 6 is hollow inside and has an open top; the top end of the stamping box 6 is detachably connected to a lower template 7. A plurality of stamping model grooves 8 corresponding to the upper templates 5 one by one are provided on the lower template 7; a jacking assembly 9 is slidably connected in the inner cavity of the stamping box 6. A plurality of jacking plates 10 corresponding to the stamping model grooves 8 one by one are fixedly connected to the top end of the jacking assembly 9. The jacking plates 10 are inserted into the stamping model grooves 8. The jacking plates 10 are of a cuboid structure and their top ends are recessed downward in an arc shape with the same radian as the upper template 5.

[0028] The segment bolts placed in the stamping model grooves 8 are stamped and formed by the upper template 5 and the jacking plates 10. The jacking assembly 9 drives the jacking plates 10 to move upward in the stamping model grooves 8, and the segment bolts stamped and formed by the upper template 5 in the stamping model grooves 8 are batch ejected from the stamping model grooves 8, avoiding the need for workers to take out the segment bolts from the stamping model grooves 8 one by one, and improving the production and processing efficiency of the segment bolts.

[0029] In a specific embodiment, as Figures 2 to 5As shown, the jacking assembly 9 includes a moving plate 901 which is slidably connected to the inner wall of the stamping box 6; the moving plate 901 is fixedly connected to the bottom end of the jacking plate 10, and a plurality of compression springs 902 evenly spaced are fixedly connected to the bottom surface of the moving plate 901, and the other ends of the compression springs 902 are fixedly connected to the inner bottom surface of the stamping box 6; compression assemblies and limiting assemblies are arranged at both ends of the moving plate 901.

[0030] The moving plate 901 compresses the compression spring 902 through the compression assembly, and then the position of the moving plate 901 is fixed through the limiting assembly, so that the compression spring 902 remains in a compressed state. Then, the segment bolt is stamped and formed. Finally, the limitation of the moving plate 901 by the limiting assembly is released, and the moving plate 901 drives the moving plate 901 to move upward under the action of the restoring force of the compression spring 902, and finally drives the jacking plate 10 to move upward in the stamping model groove 8 to eject the segment bolt from the stamping model groove 8.

[0031] Specifically, a plurality of guide rods 903 are fixedly connected to the bottom surface of the moving plate 901, the compression springs 902 are sleeved on the guide rods 903, a plurality of guide holes 904 corresponding to the guide rods 903 one by one are formed in the inner bottom surface of the stamping box 6, and the guide rods 903 are inserted into the guide holes 904 and are slidably connected thereto. The movement of the moving plate 901 is guided by the guide rods 903 and the guide holes 904.

[0032] Specifically, the compression assembly includes two pressure rods 905, and corresponding chutes 906 are vertically formed in the side wall of the stamping box 6. One ends of the two pressure rods 905 are fixedly connected to both ends of the same side wall of the moving plate 901, and the other ends penetrate through the chutes 906 and extend out of the stamping box 6. A connecting rod 907 is fixedly connected between the outer ends of the two pressure rods 905, and a pressing plate 908 is fixedly connected to the side wall of the connecting rod 907 away from the stamping box 6.

[0033] By the staff pressing down the pressing plate 908, the connecting rod 907 is driven to drive the pressure rods 905 and the moving plate 901 to move downward, so as to compress the compression spring 902.

[0034] Specifically, the limiting assembly includes a pin 909, and a limiting hole 910 adapted to the pin 909 is formed in the side wall of the stamping box 6 directly above the pressing plate 908, and the pin 909 is inserted into the limiting hole 910. After the moving plate 901 moves downward to compress the compression spring 902, the pin 909 is inserted into the limiting hole 910, and the top surface of the connecting rod 907 abuts against the outer wall of the pin 909 to prevent the moving plate 901 from moving upward, so that the compression spring 902 remains in a compressed state.

[0035] Specifically, a support plate 911 is fixedly connected to the inner wall of the punch box 6, and the support plate 911 is located below the limiting hole 910. The distance between the top surface of the support plate 911 and the bottom end of the limiting hole 910 is the same as the distance between the top surface of the connecting rod 907 and the bottom surface of the moving plate 901. It can ensure that when the support plate 911 supports the moving plate 901, the top surface of the connecting rod 907 can contact the outer wall of the latch 909.

[0036] In a specific embodiment, the telescopic member 11 is a hydraulic cylinder, an electric push rod, an electro-hydraulic push rod or a gas cylinder.

[0037] Working principle: When the segment bolt punching device of the utility model is used, the staff first presses the pressing plate 908 downward, drives the connecting rod 907 to drive the pressing rod 905 and the movable plate 901 to move downward, thereby compressing the compression spring 902 until the bottom surface of the movable plate 901 contacts the top surface of the support plate 911, and then inserts the latch 909 into the limiting hole 910, and the connecting rod 907 abuts against the outer wall of the latch 909 to keep the compression spring 902 in a compressed state. Then, the segment bolts are respectively placed into the punching model slots 8, the telescopic end of the telescopic member 11 is controlled to extend, the mounting seat 4 is driven to drive the upper template 5 to move downward, and the segment bolts are punched and formed by cooperating with the jacking plate 10. After the segment bolts are stamped and formed, the telescopic end of the telescopic part 11 is controlled to shorten, and the mounting seat 4 is driven to drive the upper template 5 to move up and away from the lower template 7, and then the pin 909 is pulled out. Under the action of the restoring force of the compression spring 902, the movable plate 901 is driven to move upward, and the lifting plate 10 is driven to move upward in the stamping model groove 8, and the formed segment bolts are pushed out of the stamping model groove 8. Finally, the segment bolts are collected by the staff, and the next stamping operation can be carried out according to the above steps.

[0038] In this specification, each embodiment is described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the method part.

[0039] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A segment bolt stamping device, comprising a workbench (1), wherein four corners of the top surface of the workbench (1) are fixedly connected with columns (2), the tops of the columns (2) are fixedly connected with a mounting plate (3), a telescopic member (11) is mounted on the mounting plate (3), the telescopic end of the telescopic member (11) is fixedly connected with a mounting seat (4), a plurality of upper templates (5) are fixedly connected to the bottom surface of the mounting seat (4), the upper template (5) is of a cuboid structure and the bottom end bulges downward in an arc shape, and it is characterized in that: A stamping box (6) is fixedly connected to the workbench (1) directly below the upper template (5). The stamping box (6) is hollow inside and has an open top. The lower template (7) is detachably connected to the top end of the stamping box (6). A number of stamping model grooves (8) corresponding to the upper template (5) one by one are provided on the lower template (7). A lifting assembly (9) is slidably connected in the inner cavity of the stamping box (6). A number of lifting plates (10) corresponding to the stamping model grooves (8) one by one are fixedly connected to the top end of the lifting assembly (9). The lifting plates (10) are inserted into the stamping model grooves (8). The lifting plates (10) are of a cuboid structure and the top ends thereof are recessed downward to form an arc with the same radian as the upper template (5).

2. The segment bolt stamping device according to claim 1, characterized in that: The lifting assembly (9) includes a moving plate (901) which is slidably connected to the inner wall of the stamping box (6). The moving plate (901) is fixedly connected to the bottom end of the lifting plate (10). A plurality of compression springs (902) evenly spaced are fixedly connected to the bottom surface of the moving plate (901). The other ends of the compression springs (902) are fixedly connected to the inner bottom surface of the stamping box (6). Compression assemblies and limiting assemblies are arranged at both ends of the moving plate (901).

3. The segment bolt stamping device according to claim 2, characterized in that: A number of guide rods (903) are fixedly connected to the bottom surface of the moving plate (901). The compression springs (902) are sleeved on the guide rods (903). A number of guide holes (904) corresponding to the guide rods (903) one by one are provided on the inner bottom surface of the stamping box (6). The guide rods (903) are inserted into and slidably connected to the guide holes (904).

4. The segment bolt stamping device according to claim 2, characterized in that: The compression assembly includes two pressure rods (905). Corresponding chutes (906) are vertically provided on the side wall of the stamping box (6) corresponding to the pressure rods (905). One ends of the two pressure rods (905) are fixedly connected to both ends of the same side wall of the moving plate (901), and the other ends penetrate through the chutes (906) and extend out of the stamping box (6). A connecting rod (907) is fixedly connected between the outer ends of the two pressure rods (905). A pressing plate (908) is fixedly connected to the side wall of the connecting rod (907) far from the stamping box (6).

5. The segment bolt stamping device according to claim 4, characterized in that: The limiting assembly includes a bolt (909). A limiting hole (910) adapted to the bolt (909) is provided on the side wall of the stamping box (6) directly above the pressing plate (908). The bolt (909) is inserted into the limiting hole (910).

6. The segment bolt stamping device according to claim 5, characterized in that: A support plate (911) is fixedly connected to the inner wall of the stamping box (6). The support plate (911) is located below the limiting hole (910). The distance between the top surface of the support plate (911) and the bottom end of the limiting hole (910) is the same as the distance between the top surface of the connecting rod (907) and the bottom surface of the moving plate (901).

7. The segment bolt stamping device according to claim 1, characterized in that: The telescopic member (11) is a hydraulic cylinder, an electric push rod, an electro-hydraulic push rod or a cylinder.

Citation Information

Patent Citations

  • Subway segment bolt stamping device

    CN220311429U