Lightning protection plate pin forming device

Through the automatic molding die seat and pressing rod system of the lightning protection plate pin molding device, the problem of uneven tightening of manual compaction pins is solved, and efficient and accurate pin pressing is achieved, reducing labor intensity.

CN223097886UActive Publication Date: 2025-07-15TIANJIN ASIA PACIFIC HONY ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422323952.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-15
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

When assembling existing lightning protection plates, the tightness of manual compaction pins is difficult to ensure, and the working efficiency is low.

Method used

The lightning protection plate pin molding device is adopted, including a control box, work bench panel, molding die seat, press rod, mobile mounting plate, bracket, cylinder and guide assembly. The pins are automatically formed and pressed through the cylinder drive pressure rod, combining guide assembly and limit assembly to improve accuracy and efficiency.

Benefits of technology

It realizes efficient automatic forming of lightning protection plate pins, improves the tightening degree and working efficiency, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lightning protection plates, and provides a lightning protection plate pin forming device which comprises a control box, a working table plate, a forming die holder, a pressing rod, a movable mounting plate, a support, an air cylinder and a guide assembly. The working table plate is arranged on the control box, the support is arranged on the working table plate, the air cylinder is arranged on the upper side of the support, and the guide assembly is arranged on the upper side of the air cylinder. The output end of the air cylinder penetrates through the support to be fixedly connected with the movable installation plate, a plurality of sets of pressing rods are arranged on the lower side of the movable installation plate, the pressing rods are used in cooperation with a forming die base fixedly installed on the working table plate, and the movable installation plate is connected with the support in a sliding mode through a guide assembly. Pins of the lightning protection plate can be effectively pressed, the labor intensity is reduced, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lightning protection boards, in particular to a device for forming pins of a lightning protection board. Background Art

[0002] A lightning protection board, also known as a surge protector or lightning arrester, is an important electrical device used to protect various electrical equipment, instruments, and communication circuits from lightning and power grid surges. The main function of these devices is to absorb surges or spike voltages between the AC power grid to ensure that the protected equipment or circuit will not be damaged thereby.

[0003] For example, a data acquisition unit disclosed in the application number: CN202121194102.3 aims to solve the technical problems that the disassembly and assembly of lightning protection devices in the prior art are relatively cumbersome and have high skill requirements for staff. It includes a housing and a main board assembly. The main board assembly includes a main board, an expansion board, and a lightning protection board. The main board is arranged on the expansion board and can be detachably installed inside the housing through the expansion board. The lightning protection board is arranged outside the housing, and the lightning protection board passes through the housing and is electrically connected to the main board through the expansion board.

[0004] When assembling the lightning protection board, it is often necessary to insert the pins into the wire passing holes on both sides of the lightning protection board and then manually compact them. However, the manual compaction method not only has difficulty in ensuring the fastening degree but also has low operation efficiency. Summary of the Utility Model

[0005] To solve the above problems, the utility model provides a device for forming pins of a lightning protection board to solve this problem.

[0006] To achieve the above object, the utility model provides the following technical solutions:

[0007] A device for forming pins of a lightning protection board includes: a control box, a workbench board, a forming die base, a pressure rod, a movable mounting plate, a bracket, a cylinder, and a guiding component. The workbench board is arranged on the control box. The bracket is arranged on the workbench board. The cylinder is arranged above the bracket. The output end of the cylinder passes through the bracket and is fixedly connected to the movable mounting plate. A plurality of pressure rods are arranged on the lower side of the movable mounting plate. The pressure rods cooperate with the forming die base fixedly installed on the workbench board. The movable mounting plate is slidably connected to the bracket through the guiding component.

[0008] Preferably, a gas release groove is arranged on the workbench board, and the gas release groove is arranged under the forming die base.

[0009] Preferably, at least one working area is arranged on the forming die base. The working area includes four forming areas. Pin clearance grooves are arranged on the forming areas. The forming areas cooperate with the pressure rods.

[0010] Preferably, two start switches are arranged on the front side of the control box, an emergency stop switch is arranged between the two start switches, and a controller is also arranged on one side of the start switch.

[0011] Preferably, the guiding assembly includes a guide sleeve and a guide rod, the guide sleeve and the guide rod are connected in a sliding fit manner, the guide sleeve is fixedly connected to the bracket, and the guide rod is fixedly connected to the movable mounting plate.

[0012] Preferably, a limiting assembly is further included, and the limiting assembly includes a limiting clamping plate and a limiting fixing plate. One end of the limiting clamping plate is fixedly connected to the movable mounting plate, the other end of the limiting clamping plate is arranged above the limiting fixing plate, and the limiting fixing plate is fixedly connected to the bracket.

[0013] Preferably, a proximity sensor is arranged on the limiting fixing plate.

[0014] The advantages of the present utility model are as follows: By using the forming die base and the pressing rod, the pins of the lightning protection board can be formed and pressed. Multiple working stations can be arranged on the forming die base to facilitate the one-time forming of multiple groups of lightning protection boards. By arranging the cylinder, the automation degree is improved and the labor intensity is reduced. By arranging the bracket, components such as the cylinder are supported. By arranging the guiding assembly, the pressing accuracy can be improved. By arranging the control box, the entire process can be conveniently controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0016] Figure 1 is the structural schematic diagram of the present utility model;

[0017] Figure 2 is the structural schematic diagram of the workbench board of the present utility model;

[0018] Figure 3 is the structural schematic diagram of the forming die base of the present utility model;

[0019] Figure 4 is the structural schematic diagram of the control box of the present utility model;

[0020] Figure 5 is the side view of the guiding assembly of the present utility model;

[0021] Figure 6 is the partial enlarged view of the limiting assembly of the present utility model.

[0022] Description of the reference numerals:

[0023] 1. Control box; 2. Workbench board; 3. Molding die base; 4. Pressing rod; 5. Movable mounting plate; 6. Bracket; 7. Cylinder; 8. Guide assembly; 21. Air leakage groove; 31. Molding area; 32. Pin clearance groove; 11. Start switch; 12. Emergency stop switch; 13. Controller; 81. Guide sleeve; 82. Guide rod; 91. Limit clamping plate; 92. Limit fixing plate. Detailed implementation mode

[0024] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0025] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0026] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific situations.

[0027] Example 1 will be described in combination with Figure 1 as follows:

[0028] A lightning protection board pin forming device includes: a control box 1, a workbench board 2, a forming die base 3, a pressing rod 4, a movable mounting plate 5, a bracket 6, a cylinder 7, and a guiding component 8. The workbench board 2 is fixedly installed on the control box 1 by screws. The bracket 6 is fixed on the workbench board 2 by screws. The cylinder 7 is fixedly installed on the upper side of the bracket 6 by screws. The output end of the cylinder 7 passes through the bracket 6 and is fixedly connected to the movable mounting plate 5. Multiple groups of pressing rods 4 are arranged on the lower side of the movable mounting plate 5. The pressing rods 4 are used in cooperation with the forming die base 3 fixedly installed on the workbench board 2. The forming die base 3 is fixedly installed on the workbench board 2 by screws. The movable mounting plate 5 is slidably connected to the bracket 6 through the guiding component 8.

[0029] By using the forming die base 3 and the pressing rod 4, the pins of the lightning protection board can be formed and pressed. Multiple working stations can be set on the forming die base to facilitate the one-time forming of multiple groups of lightning protection boards. By setting the cylinder 7, the automation degree can be improved and the labor intensity can be reduced. By setting the bracket 6, it plays a supporting role for components such as the cylinder 7. By setting the guiding component 8, the pressing accuracy can be improved. By setting the control box 1, it is convenient to control the whole process.

[0030] Example two, on the basis of example one, combined with Figure 2 Explanation is as follows:

[0031] A gas release groove 21 is arranged on the workbench board 2, and the gas release groove 21 is arranged under the forming die base 3.

[0032] Set like this, the gas release groove 21 can release the sealed gas when the pressing rod presses downwards, which is convenient for demoulding and improves the forming performance.

[0033] Example three, on the basis of example two, combined with Figure 3 Explanation is as follows:

[0034] Three working areas are arranged on the forming die base 3, and three groups of lightning protection boards can be placed.

[0035] The working area includes four forming areas 31. Pin clearance grooves 32 are arranged on the forming areas 31. The forming areas 31 are used in cooperation with the pressing rods 4. When in use, the pin clearance grooves 32 can fix the position of the lightning protection board, which is convenient for pressing.

[0036] Example four, on the basis of example three, combined with Figure 4 Explanation is as follows:

[0037] Two groups of start switches 11 are arranged on the front side of the control box 1. An emergency stop switch 12 is arranged between the two groups of start switches. A controller 13 is also arranged on one side of the start switch 11.

[0038] Set up like this, the start switch 11 is used to control the start of the cylinder 7, and the emergency stop switch 12 is used to brake the cylinder 7.

[0039] Embodiment 5, on the basis of Embodiment 4, in combination with Figure 5 is described as follows:

[0040] The guiding component 8 includes: a guide sleeve 81 and a guide rod 82. The guide sleeve 81 and the guide rod 82 are slidably connected. The guide sleeve 81 is fixedly connected to the bracket 6 by screws, and the guide rod 82 is fixedly connected to the moving mounting plate 5 by screws.

[0041] Set up like this, the accuracy of the pressing position can be improved through the guide sleeve 81 and the guide rod 82, and off-axis loading can be prevented.

[0042] Embodiment 6, on the basis of Embodiment 5, in combination with Figure 6 is described as follows:

[0043] It further includes a limiting component. The limiting component includes: a limiting clamping plate 91 and a limiting fixing plate 92. One end of the limiting clamping plate 91 is fixedly connected to the moving mounting plate 5, the other end of the limiting clamping plate 91 is arranged above the limiting fixing plate 92, and the limiting fixing plate 92 is fixedly connected to the bracket 6.

[0044] Set up like this, it can prevent the pressing rod 4 from overtraveling and damaging the lightning protection board.

[0045] A proximity sensor (not shown in the figure) is provided on the limiting fixing plate 92, which is used to prompt whether the pressing is completed.

[0046] The working principle of the present utility model: When the present utility model is in use, a plurality of lightning protection boards with inserted pins are placed on the forming die base 3, the pin wires are placed into the empty slots 32 of the pins and clamped, and then the cylinder 7 is started to control the moving mounting plate 5 to move downward. The moving mounting plate 5 drives the pressing rod 4 to press the lightning protection board with inserted pins downward, so that the pins and the lightning protection board are buckled. Then the cylinder 7 resets to complete the pressing. The structure of the present utility model is reasonable, easy to use, and has a high degree of automation. It can effectively press the pins of the lightning protection board, reduce the labor intensity, and improve the work efficiency.

[0047] For those skilled in the art, the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0048] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any minor modifications, equivalent replacements, and improvements made to the above embodiments based on the technical essence of the present utility model shall be included within the protection scope of the technical solution of the present utility model.

Claims

1. A pin forming device for a lightning protection board, characterized in that, Including: A control box (1), a workbench plate (2), a forming die base (3), a pressing rod (4), a movable mounting plate (5), a bracket (6), a cylinder (7) and a guiding assembly (8). The workbench plate (2) is arranged on the control box (1), the bracket (6) is arranged on the workbench plate (2), the cylinder (7) is arranged on the upper side of the bracket (6), the output end of the cylinder (7) passes through the bracket (6) and is fixedly connected with the movable mounting plate (5). A plurality of groups of pressing rods (4) are arranged on the lower side of the movable mounting plate (5), and the pressing rods (4) are used in cooperation with the forming die base (3) fixedly mounted on the workbench plate (2). The movable mounting plate (5) is slidably connected with the bracket (6) through the guiding assembly (8).

2. The pin forming device for a lightning protection board according to claim 1, characterized in that, A deflation groove (21) is arranged on the workbench plate (2), and the deflation groove (21) is arranged on the lower side of the forming die base (3).

3. The pin forming device for a lightning protection board according to claim 1, characterized in that, At least one working area is arranged on the forming die base (3), the working area includes four groups of forming areas (31), a pin clearance groove (32) is arranged on the forming area (31), and the forming area (31) is used in cooperation with the pressing rod (4).

4. A lightning protection board pin forming device according to claim 1, characterized in that, Two groups of start switches (11) are arranged on the front side of the control box (1), an emergency stop switch (12) is arranged between the two groups of start switches, and a controller (13) is further arranged on one side of the start switch (11).

5. A lightning protection board pin forming device according to claim 1, characterized in that, The guiding assembly (8) includes: a guide sleeve (81) and a guide rod (82), the guide sleeve (81) and the guide rod (82) are slidably and cooperatively connected, the guide sleeve (81) is fixedly connected with the bracket (6), and the guide rod (82) is fixedly connected with the movable mounting plate (5).

6. A lightning protection board pin forming device according to claim 1, characterized in that, It further includes a limiting assembly, and the limiting assembly includes: a limiting clamping plate (91) and a limiting fixing plate (92). One end of the limiting clamping plate (91) is fixedly connected with the movable mounting plate (5), the other end of the limiting clamping plate (91) is arranged above the limiting fixing plate (92), and the limiting fixing plate (92) is fixedly connected with the bracket (6).

7. A pin forming device for a lightning protection board according to claim 6, characterized in that, A proximity sensor is arranged on the limiting fixing plate (92).

Citation Information

Patent Citations

  • Data acquisition unit

    CN215816472U