Automatic riveting equipment

The three-stage copper electrorefining system addresses inefficiencies in copper recovery and impurity management, improving efficiency and sustainability by separating copper and impurities effectively.

CN223097924UActive Publication Date: 2025-07-15LANKAO YUZHAN INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202421682625.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-07-15
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

During the production of existing riveting equipment, rivets, riveting holes and equipment holes are difficult to align, and manual intervention or multiple adjustments are required to perform riveting processing, resulting in inefficiency and unstable quality.

Method used

An automated riveting equipment is designed, including a feeding mechanism, a positioning mechanism and a riveting mechanism. Through the coordinated work of vibrating feeding tray, rotating disk, clamping mechanism and riveting head, automatic feeding, positioning and riveting of parts is realized, ensuring that the riveting parts are aligned with the working connection hole, and the various components of the clamping mechanism work independently without interference, improving the riveting efficiency and quality.

Benefits of technology

The automation and high efficiency of the riveting process are achieved, the riveting quality is improved, manual intervention is reduced, and production efficiency and riveting accuracy are improved.

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    Figure CN223097924U_ABST
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Abstract

The utility model relates to the technical field of riveting equipment, in particular to automatic riveting equipment. Comprising a workbench, the workbench is provided with a feeding mechanism, a riveting mechanism and a positioning mechanism located between the feeding mechanism and the riveting mechanism, the feeding mechanism comprises a vibration feeding disc, a support, a limiting block and a clamping mechanism, the vibration feeding disc is installed on the workbench, parts used for riveting are placed in the vibration feeding disc, and an outlet in the top end of the vibration feeding disc is connected with the limiting block; the limiting block is supported by a support fixed to the workbench, the positioning mechanism comprises a fixing base, a rotating disc and a transmission part, the fixing base and the transmission part are installed on the workbench, the rotating disc is rotationally connected with the fixing base and drives the rotating disc to rotate through the transmission part, and the transmission part and the clamping mechanism are connected with an external drive. And the clamping mechanism is mounted on the workbench close to the rotating disc. According to the automatic riveting equipment, quick positioning can be achieved for riveting, and the riveting efficiency and the riveting quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of riveting equipment, and particularly relates to an automatic riveting equipment. Background Art

[0002] A riveting machine is a new type of riveting equipment developed based on the cold rolling principle, which refers to a mechanical device that can rivet items with rivets. The equipment has a compact structure, stable performance, and is convenient and safe to operate. The riveting machine mainly relies on rotation and pressure to complete the assembly, and is mainly applied to occasions where riveting is required. Common types include pneumatic, hydraulic, and electric, with single-head and double-head and other specifications and models. The common types mainly include automatic riveting machines and rotary riveting machines. It can be widely used in many industries such as precision machinery, textile equipment, steel furniture, building hardware, high and low voltage electrical appliances, hardware tools, automobiles, and motorcycle parts. In particular, it is more widely used in the automotive and motorcycle parts industries such as automotive door locks, windshield wipers, brakes, clutches, rear door struts, door hinges, window regulators, carburetors, hand brakes, steering ball joints, and motorcycle shock absorbers. However, when the existing riveting equipment is in production, it is usually difficult to align the rivets, riveting holes, and equipment holes, and manual intervention or multiple adjustments are required before riveting processing can be carried out. Content of the Utility Model

[0003] The purpose of the utility model is to provide an automatic riveting equipment that can quickly position for riveting, improve the riveting efficiency and quality.

[0004] To achieve the above purpose, the utility model adopts the following technical solutions: an automatic riveting equipment, including a workbench, on which a feeding mechanism, a riveting mechanism, and a positioning mechanism located between the two are arranged. The feeding mechanism includes a vibrating feeding tray, a bracket, a limiting block, and a clamping mechanism. The vibrating feeding tray is installed on the workbench, and parts for riveting are placed inside. Its top outlet is connected to the limiting block, and the limiting block is supported by a bracket fixed on the workbench. The positioning mechanism includes a fixed seat, a rotating disk, and a transmission part. The fixed seat and the transmission part are installed on the workbench. The rotating disk is rotatably connected to the fixed seat and is driven to rotate by itself through the transmission part. The transmission part and the clamping mechanism are connected to an external drive. The clamping mechanism is installed on the workbench near the rotating disk. Under the workbench, a frame, a cabinet board, support feet, and universal rollers are sequentially arranged. The frame is a frame structure, the cabinet board is installed on the surface of the frame of the frame, and support feet and universal rollers are installed at the four corners of the bottom surface of the frame.

[0005] Furthermore, the riveting mechanism includes a fixed plate, a support frame, a moving frame, a positioning block, a positioning rod, a limiting rod, a riveting head, a driving member, and a clamping mechanism. The fixed plate is installed on the other side of the workbench. The support frame is vertically fixed on the fixed plate. The top of the support frame is slidably connected with a positioning rod and a driving member. The lower ends of the positioning rod and the driving member are fixedly connected to the moving frame. The riveting head is fixed in the moving frame and connected to the driving member at the top. The limiting rod is installed between the fixed plate and the moving frame. A positioning block connected to the fixed plate is fixedly connected directly below the riveting head. The clamping mechanism is installed on the fixed plate and the support frame.

[0006] Furthermore, the clamping mechanism includes a base, a support, a horizontal moving member, a vertical moving member, and a pneumatic clamping jaw. The base is connected to the workbench. The support is vertically installed on the base. A horizontal moving member is connected to one side of the top of the support. The vertical moving member is slidably connected to the horizontal moving member. The pneumatic clamping jaw is installed at the lower end of the vertical moving member. The horizontal moving member drives the vertical moving member to move horizontally, and the vertical moving member drives the pneumatic clamping jaw to move up and down. The horizontal moving member, the vertical moving member, and the pneumatic clamping jaw are connected to an external drive.

[0007] Furthermore, the horizontal moving member consists of a connecting plate, a slide rail, a slider, and a driving cylinder. The connecting plate is fixed to the support. The slide rail is fixed inside the connecting plate. The slider is slidably connected to the slide rail. The driving cylinder is fixed to the connecting plate and connected to the slider to drive the slider to move horizontally along the slide rail.

[0008] Furthermore, the vertical moving member consists of a main body, a telescopic rod, and a connecting plate. The main body is connected to the horizontal moving member. The telescopic rod is vertically slidably connected to the main body. The connecting plate is fixedly connected to the end of the telescopic rod. The connecting plate is driven to move vertically by the telescopic rod.

[0009] Furthermore, the feet are adjustable feet.

[0010] The beneficial effects of the present utility model are as follows: 1) The present utility model automatically feeds the parts for riveting to the positioning mechanism through the feeding mechanism, then transports them to the rotating disc through the clamping mechanism, and after rotational movement, the assembled and formed riveted parts are rotated to directly below the riveting mechanism for riveting and forming. During the process, the positioning block can provide lower support, and the limiting rod can position and limit the riveting mechanism to align the riveted part with the working connection hole. Each component in the clamping mechanism can work independently without interference, and can achieve fast moving and clamping, improving the riveting efficiency and quality. Description of the Drawings

[0011] Figure 1 is a schematic structural view of the present utility model.

[0012] Figure 2 is a left view of the present utility model.

[0013] Figure 3 This is the top view of the present utility model.

[0014] Figure 4 This is the rear view of the present utility model.

[0015] In the figure: 1, workbench; 2, feeding mechanism; 3, riveting mechanism; 4, positioning mechanism; 5, vibrating feeding tray; 6, bracket; 7, limit block; 8, clamping mechanism; 9, fixed seat; 10, rotating disk; 11, transmission part; 12, frame; 13, cabinet board; 14, supporting feet; 15, universal rollers; 16, fixing plate; 17, supporting frame; 18, moving frame; 19, positioning block; 20, positioning rod; 21, limit rod; 22, riveting head; 23, driving part; 24, base; 25, support; 26, horizontal moving part; 27, vertical moving part; 28, pneumatic clamping jaw; 29, connecting plate; 30, slide rail; 31, slider; 32, driving cylinder; 33, main body; 34, telescopic rod. Specific embodiments

[0016] The present utility model will be further explained and illustrated below in conjunction with the accompanying drawings and specific embodiments.

[0017] Embodiment: As shown in the figure, an automatic riveting device according to the present utility model includes a workbench 1, on which a feeding mechanism 2, a riveting mechanism 3 and a positioning mechanism 4 located between the two are provided. The feeding mechanism 2 includes a vibrating feeding tray 5, a bracket 6, a limit block 7 and a clamping mechanism 8. The vibrating feeding tray 5 is installed on the workbench 1, and parts for riveting are placed inside. The top outlet thereof is connected to the limit block 7, and the limit block 7 is supported by the bracket 6 fixed on the workbench 1. The positioning mechanism 4 includes a fixed seat 9, a rotating disk 10 and a transmission part 11. The fixed seat 9 and the transmission part 11 are installed on the workbench 1. The rotating disk 10 is rotatably connected to the fixed seat 9 and is driven by the transmission part 11 to rotate self - sufficiently. The transmission part 11 and the clamping mechanism 8 are connected to an external drive. The clamping mechanism 8 is installed on the workbench 1 near the rotating disk 10. Below the workbench 1, a frame 12, a cabinet board 13, supporting feet 14 and universal rollers 15 are sequentially arranged. The frame 12 is of a frame structure, the cabinet board 13 is installed on the surface of the frame of the frame 12, and supporting feet 14 and universal rollers 15 are installed at the four corners of the bottom surface of the frame 12. Equally - spaced slot holes for riveting are provided on the rotating disk 10. The transmission part 11 drives the rotating disk 10 to rotate in the form of a gear belt, and the rotation angle of the rotating disk 10 each time is controlled by driving. Specifically, the corresponding rotation angle is set according to the number of slot holes for riveting on the rotating disk 10, so that each time it rotates, the slot holes can rotate to the next slot hole, facilitating the clamping mechanism 8 to automatically feed the parts for riveting to the riveting mechanism 3 for riveting and transporting them out.

[0018] The riveting mechanism 3 includes a fixing plate 16, a support frame 17, a moving frame 18, a positioning block 19, a positioning rod 20, a limiting rod 21, a riveting head 22, a driving member 23 and a clamping mechanism 8. The fixing plate 16 is installed on the other side of the workbench 1. The support frame 17 is vertically fixed on the fixing plate 16. The top end of the support frame 17 is slidably connected with the positioning rod 20 and the driving member 23. The lower ends of the positioning rod 20 and the driving member 23 are fixedly connected to the moving frame 18. The riveting head 22 is fixed in the moving frame 18 and its top is connected to the driving member 23. The limiting rod 21 is installed between the fixing plate 16 and the moving frame 18. A positioning block 19 connected to the fixing plate 16 is fixedly connected directly below the riveting head 22. The clamping mechanism 8 is installed on the fixing plate 16 and the support frame 17. During use, the positioning block 19 is located directly below the riveting head 22. When the riveting station of the rotating disc 10 rotates into place, the driving member 23 drives the moving frame 18 and the riveting head 22 to continuously press downwards, and with the positioning block 19 as the base, riveting is completed. During this process, the limiting rod 21 will limit the downward movement distance of the moving frame 18, making the downward pressure distance of the riveting head 22 controllable, that is, the pressing force magnitude can be controlled, preventing the riveting workpiece from being damaged by a large force.

[0019] The clamping mechanism 8 includes a base 24, a support 25, a horizontal moving member 26, a vertical moving member 27 and a pneumatic clamping jaw 28. The base 24 is connected to the workbench 1. The support 25 is vertically installed on the base 24. A horizontal moving member 26 is connected to one side of the top end of the support 25. The vertical moving member 27 is slidably connected to the horizontal moving member 26. The lower end of the vertical moving member 27 is installed with the pneumatic clamping jaw 28. The horizontal moving member 26 drives the vertical moving member 27 to move horizontally, and the vertical moving member 27 drives the pneumatic clamping jaw 28 to move up and down. The horizontal moving member 26, the vertical moving member 27 and the pneumatic clamping jaw 28 are connected to an external drive.

[0020] The horizontal moving member 26 consists of a connecting plate 29, a slide rail 30, a slider 31 and a driving cylinder 32. The connecting plate 29 is fixed to the support 25. The slide rail 30 is fixed inside the connecting plate 29. The slider 31 is slidably connected to the slide rail 30. The driving cylinder 32 is fixed on the connecting plate 29 and is connected to the slider 31, driving the slider 31 to move horizontally along the slide rail 30.

[0021] The vertical moving part 27 is composed of a main body 33, a telescopic rod 34, and a connecting plate 29. The main body 33 is connected to the horizontal moving part 26. The telescopic rod 34 is vertically slidably connected to the main body 33. The end of the telescopic rod 34 is fixedly connected to the connecting plate 29, and the connecting plate 29 is driven to move vertically by the telescopic rod 34. During use, the pneumatic clamping jaw 28 is driven by the connecting plate 29 to move up and down. While the vertical moving part 27 moves up and down, the pneumatic clamping jaw 28 can also freely open and close for clamping. During feeding, the horizontal moving part 26 and the vertical moving part 27 work synchronously to adjust the position, so that the pneumatic clamping jaw 28 is directly above the limit block 7, facilitating the clamping of the parts fed in the vibrating plate. After clamping, the vertical moving part 27 and the horizontal moving part 26 are controlled to move up and horizontally again, so that the clamped parts move towards the turntable 10. After arriving, it moves down again to release the pneumatic clamping jaw 28, and the riveting part is placed on the working position on the turntable 10 to complete the next processing. In this way, the cycle is repeated to complete automatic feeding and riveting.

[0022] The support feet 14 are adjustable support feet 14. During use, the height of the support legs can be finely adjusted according to the situation of the site, so that the four corners are supported on the ground stably, improving the flatness.

[0023] In this utility model, the parts for riveting are automatically fed to the positioning mechanism by the feeding mechanism, and then transported to the turntable by the clamping mechanism. After rotation and movement, the combined and formed riveting part is rotated to directly below the riveting mechanism for riveting and forming. During the process, the positioning block can provide lower support, and the limiting rod can position and limit the riveting mechanism, so that the riveting part is aligned with the working connection hole. Each component in the clamping mechanism can work independently without interference, and can achieve fast moving and clamping, improving the riveting efficiency and riveting quality.

[0024] The above is only used to illustrate the technical solution of the present utility model rather than to limit it. Any other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present utility model should be covered within the scope of the claims of the present utility model as long as they do not depart from the spirit and scope of the technical solution of the present utility model.

Claims

1. An automated riveting device, characterized in that: It includes a workbench, on which a feeding mechanism, a riveting mechanism and a positioning mechanism located between the two are provided. The feeding mechanism includes a vibrating feeding tray, a bracket, a limiting block and a clamping mechanism. The vibrating feeding tray is installed on the workbench, and parts for riveting are placed inside. Its top outlet is connected to the limiting block, and the limiting block is supported by a bracket fixed on the workbench. The positioning mechanism includes a fixed seat, a rotating disk and a transmission part. The fixed seat and the transmission part are installed on the workbench. The rotating disk is rotatably connected to the fixed seat and is driven to rotate by itself through the transmission part. The transmission part and the clamping mechanism are connected to an external drive. The clamping mechanism is installed on the workbench close to the rotating disk. Under the workbench, a frame, a cabinet board, support feet and universal rollers are sequentially arranged. The frame is a frame structure. The cabinet board is installed on the surface of the frame of the frame. Support feet and universal rollers are installed at the four corners of the bottom surface of the frame.

2. An automated riveting device according to claim 1, characterized in that: The riveting mechanism includes a fixing plate, a support frame, a moving frame, a positioning block, a positioning rod, a limiting rod, a riveting head, a driving part and a clamping mechanism. The fixing plate is installed on the other side of the workbench. The support frame is vertically fixed on the fixing plate. The top ends of the support frame are slidably connected with a positioning rod and a driving part. The lower ends of the positioning rod and the driving part are fixedly connected to the moving frame. The riveting head is fixed in the moving frame and is connected to the driving part at the top. The limiting rod is installed between the fixing plate and the moving frame. A positioning block connected to the fixing plate is fixedly connected directly below the riveting head. The clamping mechanism is installed on the fixing plate and the support frame.

3. An automatic riveting device according to claim 1, characterized in that: The clamping mechanism includes a base, a support, a horizontal moving part, a vertical moving part and a pneumatic clamping jaw. The base is connected to the workbench. The support is vertically installed on the base. A horizontal moving part is connected to one side of the top end of the support. The vertical moving part is slidably connected to the horizontal moving part. The pneumatic clamping jaw is installed at the lower end of the vertical moving part. The horizontal moving part drives the vertical moving part to move horizontally, and the vertical moving part drives the pneumatic clamping jaw to move up and down. The horizontal moving part, the vertical moving part and the pneumatic clamping jaw are connected to an external drive.

4. An automated riveting device according to claim 3, characterized in that: The horizontal moving part consists of a connecting plate, a slide rail, a slider and a driving cylinder. The connecting plate is fixed to the support. The slide rail is fixed inside the connecting plate. The slider is slidably connected to the slide rail. The driving cylinder is fixed to the connecting plate and is connected to the slider to drive the slider to move horizontally along the slide rail.

5. An automatic riveting device according to claim 3, characterized in that: The vertical moving part consists of a main body, a telescopic rod and a connecting plate. The main body is connected to the horizontal moving part. The telescopic rod is vertically slidably connected to the main body. The end of the telescopic rod is fixedly connected to the connecting plate, and the connecting plate is driven to move vertically by the telescopic rod.

6. An automated riveting device according to claim 1, characterized in that: The support feet are adjustable support feet.