Split welding gun

The split welding gun secures the wire connection with a dual interface and protective sleeve, addressing bending issues and maintaining electrical conductivity during welding.

CN223098204UActive Publication Date: 2025-07-15佛山市瑞创工业设备安装有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421647118.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-07-15
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The contact position between the wire and the wire nose of the welding machine is easily bent due to pulling and moving, causing the battery cell to break and affecting the circuit conduction.

Method used

A split welding torch is designed, including components such as clamping blocks, mounting shells, arc-shaped compression blocks, protective tubes and pressure plates. The connection position between the wire and the connecting head is stabilized through threaded connections and limit structures, prevent bending, and protect the wires through protective tubes and protective springs.

Benefits of technology

Effectively prevent the connection position between the wire and the connecting head, avoid the insulating skin breakage, ensure the circuit is stable and easy to conduct welding and processing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223098204U_ABST
    Figure CN223098204U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of electric welding machines, in particular to a split welding gun which comprises an electric welding machine body, two binding posts are arranged on one side of the electric welding machine body, clamping blocks are arranged on the outer walls of the two binding posts, and the outer walls of the two clamping blocks are connected with mounting shells in a sliding mode. And limiting strips are fixedly connected to two corners in the two mounting shells. Compared with the prior art, the connecting device has the advantages that by arranging the two clamping blocks, the two mounting shells, the four arc-shaped pressing plates, the protective tube and the two pressing plates, the two pressing plates and the two mounting shells are fixedly connected, so that the connecting position of a wire and a connector is conveniently pressed, the connecting position of the wire and the connector is prevented from being bent, and the service life of the wire is prolonged. The protective tube is sleeved outside the wire, so that the protective tube can be bent along with the wire and protect the insulating skin of the wire, the insulating skin of the wire is prevented from being broken, the problems in the prior art are effectively solved, and the protective tube is simple in structure and convenient to popularize and use.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of welding machines, in particular to a split welding torch. Background Technique

[0002] A welding machine uses the high-temperature electric arc generated by the instantaneous short circuit of the positive and negative poles to melt the solder on the welding electrode and the material to be welded, so as to combine the contacted objects. Its structure is very simple, just a high-power transformer. Welding machines can generally be divided into two types according to the type of output power supply, one is an AC power supply and the other is a DC power supply.

[0003] When a welding machine is in use, it is necessary to use wires to connect to two terminal posts through wire noses. However, due to problems such as pulling and moving, the contact position between the wire and the wire nose is prone to reciprocating bending, resulting in the fracture of the battery core inside the wire and affecting the normal conduction of the circuit. Based on this, a split welding torch is proposed to reinforce the connection position between the wire and the welding machine to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a split welding torch, which effectively solves the deficiencies of the prior art.

[0005] To achieve the above purpose, an embodiment of one aspect of the utility model provides a split welding torch, which includes a welding machine body. On one side of the welding machine body, there are two terminal posts, and clamping blocks are arranged on the outer walls of both of them. The outer walls of the two clamping blocks are both slidably connected with mounting shells. At the two corners of the inside of the two mounting shells, limiting strips are fixedly connected. Inside the two mounting shells, there are two arc-shaped pressing blocks. On the top surfaces of the two mounting shells, pressing plates are fixedly connected, which press the four arc-shaped pressing blocks. At one end of the two mounting shells, U-shaped grooves are opened. The two U-shaped grooves are both slidably connected with protective tubes. At one end of the two protective tubes, clamping blocks are fixedly connected. The two clamping blocks are respectively located between the two limiting strips and the U-shaped grooves. Inside the two protective tubes, there are wires. At one end of the two wires, connection heads are fixedly connected, which respectively penetrate through the adjacent two arc-shaped pressing blocks, and the two connection heads are respectively threadedly connected with the two terminal posts.

[0006] Preferably, both sides of the two clamping blocks are recessed inward. At one end of the two clamping blocks far away from the U-shaped groove, there are two protruding parts, which are respectively slidably connected with the recessed positions of the two clamping blocks. This scheme facilitates the sliding connection of the four protruding parts with both sides of the two clamping blocks respectively. At the same time, the two pressing plates are respectively fixedly connected to the tops of the two mounting shells, thereby facilitating the installation of the mounting shells and the pressing plates at one end of the two clamping blocks, stabilizing the position of the mounting shells, and facilitating the limitation of the wires and the connection heads.

[0007] Preferably, according to any of the above solutions, the four arc-shaped pressing blocks are grouped in pairs, and the top surfaces of the two arc-shaped pressing blocks are higher than the top surface of the mounting shell. In this solution, the four arc-shaped pressing blocks are grouped in pairs, and grooves are recessed between adjacent side surfaces, which is convenient for matching with the connection positions of the wire and the connector to press the two. At the same time, the material of the arc-shaped pressing block can be selected as rubber, which is convenient for it to deform and stably contact the connector and the wire.

[0008] Preferably, according to any of the above solutions, the four corners of the two pressing plates are fixedly connected to the mounting shell by screws, and the bottom surfaces of the two pressing plates are attached to the top surfaces of the two arc-shaped pressing blocks. By using this solution, it is convenient to fix the pressing blocks after installation and fixedly connect them to the top surface of the mounting shell by screws, so as to apply pressure to the two protruding arc-shaped pressing blocks and facilitate pressing the connection position of the wire and the connector.

[0009] Preferably, according to any of the above solutions, grooves are provided on the inner walls of the two U-shaped grooves, and two protective springs are clamped and connected inside the two grooves. The two protective springs are sleeved outside the two protective tubes. The grooves in this solution are convenient for providing an installation position for one end of the two protective springs, thereby limiting one end of the protective springs, stably installing the protective springs on the outer wall of the protective tubes, and protecting the protective tubes.

[0010] Preferably, according to any of the above solutions, one ends of the two connectors are electrically connected to the ends of the two wires by crimping, and external threads are provided at the other ends of the two connectors. The materials of the two connectors and the terminal posts in this solution are both made of brass. At the same time, the terminal post is of a hollow structure, and internal threads are provided on the inner wall, which is convenient for threaded connection with the connector to achieve electrical connection.

[0011] The utility model has the following advantages:

[0012] 1. For this split welding torch, by setting two clamping blocks, two mounting shells, four arc-shaped pressing plates, a protective tube and two pressing plates, the two pressing plates are fixedly connected to the two mounting shells, which is convenient for pressing the connection position of the wire and the connector, avoiding bending at the connection position of the wire and the connector. By sleeving the protective tube outside the wire, the protective tube can bend along with the wire and protect the insulating skin of the wire, avoiding breakage of the insulating skin of the wire, thus effectively solving the problems existing in the prior art, and the structure is simple and convenient for popularization and use.

[0013] 2. For this split welding torch, by setting four limiting strips and a clamping block on one side of the protective tube, it is convenient to install the two clamping blocks between the four limiting strips and the U-shaped groove during installation, and stabilize the position of one end of the protective sleeve.

[0014] 3. The split welding torch is provided with grooves inside the two U-shaped grooves. One end of the protective spring is located inside the groove, and the protective spring is sleeved on the outer wall of the protective tube. This facilitates the protection of the protective tube. At the same time, both the protective spring and the protective tube can rotate at any angle along with the wire, thus facilitating the welding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural diagram of the first perspective of the present invention;

[0016] Figure 2 is a schematic structural diagram of the welding machine body of the present invention;

[0017] Figure 3 is a schematic assembly structural diagram of the mounting shell and the pressing plate of the present invention;

[0018] Figure 4 is an exploded structural diagram of the mounting shell and the pressing plate of the present invention;

[0019] Figure 5 is a schematic structural diagram of the mounting shell of the present invention.

[0020] In the figure: 1 - welding machine body, 2 - mounting shell, 3 - pressing plate, 4 - protective tube, 5 - wire, 6 - protective spring, 7 - clamping block, 8 - terminal, 9 - arc-shaped pressing block, 10 - connector, 11 - clamping block, 12 - limiting strip, 13 - U-shaped groove, 14 - groove, 15 - protruding part. DETAILED DESCRIPTION OF THE INVENTION

[0021] The following further describes the present invention with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following description.

[0022] As Figures 1 to 5 shown, a split welding torch includes a welding machine body 1. There are two terminals 8 arranged on one side of the welding machine body 1, and clamping blocks 7 are arranged on the outer walls of both. The outer walls of the two clamping blocks 7 are slidably connected with a mounting shell 2. Limiting strips 12 are fixedly connected to the two corners inside the two mounting shells 2. Two arc-shaped pressing blocks 9 are arranged inside each of the two mounting shells 2. Pressing plates 3 are fixedly connected to the tops of the two mounting shells 2, which press the four arc-shaped pressing blocks 9. U-shaped grooves 13 are provided at one end of the two mounting shells 2. Protective tubes 4 are slidably connected to the two U-shaped grooves 13. Clamping blocks 11 are fixedly connected to one end of each of the two protective tubes 4. The two clamping blocks 11 are respectively located between the two limiting strips 12 and the U-shaped grooves 13. Wires 5 are arranged inside each of the two protective tubes 4. Connectors 10 are fixedly connected to one end of each of the two wires 5, which respectively penetrate through the adjacent two arc-shaped pressing blocks 9. The two connectors 10 are threadedly connected to the two terminals 8 respectively.

[0023] Both sides of the two clamping blocks 7 are recessed inward, and two protruding parts 15 are provided at one end of the two clamping blocks 7 away from the U-shaped groove 13, which are respectively slidably connected to the recessed positions of the two clamping blocks 7. As an alternative technical solution of the present utility model, it is convenient to slidably connect the four protruding parts 15 to both sides of the two clamping blocks 7 respectively. At the same time, the two pressing plates 3 are respectively fixedly connected to the tops of the two mounting shells 2, so as to facilitate the installation of the mounting shell 2 and the pressing plate 3 at one end of the two clamping blocks 7, stabilize the position of the mounting shell 2, and facilitate the limitation of the wire 5 and the connector 10.

[0024] The four arc-shaped pressing blocks 9 are grouped in pairs, and the top surfaces of the two arc-shaped pressing blocks 9 are higher than the top surface of the mounting shell 2. As an alternative technical solution of the present utility model, the four arc-shaped pressing blocks 9 are grouped in pairs, and grooves are recessed between adjacent side surfaces, so as to facilitate the cooperation with the connection positions of the wire 5 and the connector 10 and press the two. At the same time, the material of the arc-shaped pressing block 9 can be selected as rubber, which is convenient for it to deform and stably contact the connector 10 and the wire.

[0025] The four corners of the two pressing plates 3 are fixedly connected to the mounting shell 2 by screws, and the bottom surfaces of the two pressing plates 3 are attached to the top surfaces of the two arc-shaped pressing blocks 9. As an alternative technical solution of the present utility model, it is convenient to install the pressing block 3 and then fixedly connect it to the top surface of the mounting shell 2 by screws, so as to facilitate applying pressure to the two protruding arc-shaped pressing blocks 9 and pressing the connection position of the wire 5 and the connector 10.

[0026] Grooves 14 are opened on the inner walls of the two U-shaped grooves 13, and two protective springs 6 are clamped and connected inside the two grooves 14. The two protective springs 6 are sleeved outside the two protective tubes 4. As an alternative technical solution of the present utility model, the groove 14 is convenient for providing an installation position for one end of the two protective springs 6, thereby limiting one end of the protective spring 6, stably installing the protective spring 6 on the outer wall of the protective tube 4, and protecting the protective tube 4.

[0027] One end of the two connectors 10 is electrically connected to the ends of the two wires by crimping, and external threads are provided at the other ends of the two connectors 10. As an alternative technical solution of the present utility model, the materials of the two connectors 10 and the terminal 8 are both made of brass. At the same time, the terminal 8 is a hollow structure, and internal threads are provided on the inner wall, which is convenient for threaded connection with the connector 10 to achieve electrical connection.

[0028] For the split welding torch, the following steps are required during use:

[0029] 1) During use, the protective spring 6 and the protective tube 4 are sequentially sleeved on the outer wall of the wire 5;

[0030] 2) Crimp and connect the connector 10 to one end of the wire 5;

[0031] 3) Thread-connect one end of the connector 10 to the inside of the terminal 8;

[0032] 4) Install two arc-shaped pressing blocks 9 inside the two mounting shells 2 respectively. Then, install the protruding part 15 on the outer walls of the two clamping blocks 7, and at the same time, install the clamping block 11 on one side of the limiting strip 12;

[0033] 5) Install the remaining two arc-shaped pressing blocks 9 inside the mounting shell 2. Finally, fixedly connect the pressing plate 3 to the top of the mounting shell 2 to complete the overall installation.

[0034] In summary, when in use, by providing two clamping blocks 7, two mounting shells 2, four arc-shaped pressing plates 9, a protective tube 4, and two pressing plates 3, fixedly connecting the two pressing plates 3 to the two mounting shells 2 facilitates pressing the connection position of the wire 5 and the connector 10, avoiding bending at the connection position of the wire 5 and the connector 10. By sleeving the protective tube 4 outside the wire 5, the protective tube 4 can bend along with the wire 5 and protect the insulation skin of the wire 5, avoiding breakage of the insulation skin of the wire. Thus, the problems existing in the prior art are effectively solved, and the structure is simple and convenient for popularization and use. By providing four limiting strips 12 and a clamping block 11 on one side of the protective tube 4, during installation, it is convenient to install the two clamping blocks 11 between the four limiting strips 12 and the U-shaped groove 13 to stabilize the position of one end of the protective sleeve 4. Finally, by providing a groove 14 inside the two U-shaped grooves 13, and one end of the protective spring 6 being located inside the groove 14, and the protective spring 6 being sleeved on the outer wall of the protective tube 4, it is convenient to protect the protective tube 4. At the same time, both the protective spring 6 and the protective tube 4 can rotate at any angle along with the wire 5, thus facilitating welding processing.

[0035] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A split welding torch, characterized in that: It includes a welding machine body (1). On one side of the welding machine body (1), there are two terminal posts (8), and clamping blocks (7) are arranged on the outer walls of both of them. The outer walls of the two clamping blocks (7) are both slidably connected with mounting shells (2). At the two corners inside the two mounting shells (2), limiting strips (12) are fixedly connected. Inside the two mounting shells (2), there are two arc-shaped pressing blocks (9). On the top surfaces of the two mounting shells (2), pressing plates (3) are fixedly connected, which press the four arc-shaped pressing blocks (9). At one end of the two mounting shells (2), U-shaped grooves (13) are opened. The two U-shaped grooves (13) are both slidably connected with protective tubes (4). At one end of the two protective tubes (4), clamping blocks (11) are fixedly connected. The two clamping blocks (11) are respectively located between the two limiting strips (12) and the U-shaped grooves (13). Inside the two protective tubes (4), wires (5) are arranged. At one end of the two wires (5), connecting heads (10) are fixedly connected, which respectively penetrate through the adjacent two arc-shaped pressing blocks (9). The two connecting heads (10) are respectively threadedly connected with the two terminal posts (8).

2. The split welding torch according to claim 1, characterized in that: On both sides of the two clamping blocks (7), they are recessed inward. At one end of the two clamping blocks (7) away from the U-shaped groove (13), there are two protruding parts (15), which are respectively slidably connected with the recessed positions of the two clamping blocks (7).

3. The split welding torch according to claim 2, characterized in that: The four arc-shaped pressing blocks (9) are grouped in pairs of two, and the top surfaces of the two arc-shaped pressing blocks (9) are higher than the top surface of the mounting shell (2).

4. The split welding torch according to claim 3, characterized in that: At the four corners of the two pressing plates (3), they are fixedly connected to the mounting shell (2) by screws. The bottom surfaces of the two pressing plates (3) are in contact with the top surfaces of the two arc-shaped pressing blocks (9).

5. The split welding torch according to claim 4, wherein: On the inner walls of the two U-shaped grooves (13), grooves (14) are opened. Inside the two grooves (14), protective springs (6) are clamped and connected. The two protective springs (6) are sleeved on the outside of the two protective tubes (4).

6. The split welding torch according to claim 5, wherein: At one end of the two connecting heads (10), they are electrically connected to the ends of the two wires (5) by crimping. At the other end of the two connecting heads (10), external threads are provided.