Anti-displacement device additionally arranged on door welding machine

The door welder's anti-displacement device, featuring a guide frame and straight-angle-bent structure, addresses alignment limitations, ensuring precise positioning and expanding its applicability to box girders and other structural elements.

CN223098363UActive Publication Date: 2025-07-15HUBEI HONGLU STEEL STRUCTURE
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Patent Information

Application Number
CN202422297332.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-20
Publication Date
2025-07-15
Estimated Expiration
2034-09-20

AI Technical Summary

Technical Problem

The positioning device of existing door welders limits its processing scope and cannot meet the needs of welded box beams.

Method used

The door welding machine is equipped with anti-shifting devices, including guide frames, support connecting columns and anti-shifting devices. The precise positioning is achieved through structures such as positioning grooves, support bearings and positioning ends, and combined with the combination of walking wheels and anti-shifting devices, the scope of use is expanded.

Benefits of technology

It realizes that the door welding machine is not in a direction during the welding process, improves the positioning accuracy and installation accuracy, facilitates disassembly and replace, and expands the scope of use of the door welding machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a door welding machine added anti-displacement device in the related technical field of door welding machines, which comprises a guide frame and a support connecting column, the upper part of the guide frame is provided with a matching groove, the lower end of the support connecting column is arranged in the matching groove in a matching way and is fixedly connected with the matching groove through a fixing bolt, and the guide frame is provided with a guide groove. Mounting matching holes are formed in the positions, located below the matching grooves, of the two sides of the guide frame, anti-shifting devices are mounted in the mounting matching holes in a matched mode, the anti-shifting devices are designed to be of a right-angle bent structure, a supporting bearing is mounted at one end of each anti-shifting device, and a positioning end is fixedly arranged at the other end of each anti-shifting device. An original walking wheel structure on the door welding machine is replaced with the anti-shifting device, the anti-shifting device and the side face of the box girder body are attached and positioned, the anti-shifting device cannot deviate in the packaging and welding process, the walking wheel and the anti-shifting device can be used in a replaced mode and can also be used in a combined mode, and the use range of the door welding machine is effectively expanded.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to portal welding machines, and specifically relates to an anti-displacement device added to a portal welding machine. Background Art

[0002] The H-shaped steel is an economic section high-efficiency profile with a more optimized cross-sectional area distribution and a more reasonable strength-to-weight ratio, and it gets its name because its cross-section is the same as the English letter "H". Since all parts of the H-shaped steel are arranged at right angles, the H-shaped steel has the advantages of strong bending resistance in all directions, simple construction, cost savings, and light structural weight in all directions. The H-shaped steel can be produced by two methods: welding or rolling. The welded H-shaped steel is to cut the strip steel with a suitable thickness into a suitable width and weld the flange and web together on a continuous welding machine set. The portal welding machine is a special welding device for welding the fillet welds of H-shaped steel, and is provided with traveling wheels to cooperate with the H-shaped steel for positioning, and has good orientation and positioning effects (as shown in the appendix Figure 6 ), due to the limitations of the positioning device and the positioning method, the processing range of the portal welding machine is limited, and it cannot meet the welding processing use requirements of welded box girders.

[0003] In view of this, the present utility model is specifically proposed. Content of the Utility Model

[0004] The technical problem to be solved by the present utility model is to overcome the deficiencies of the prior art and provide an anti-displacement device added to a portal welding machine. To solve the above technical problem, the basic concept of the technical solution adopted by the present utility model is:

[0005] An anti-displacement device added to a portal welding machine includes a guide frame and a support connection column. A mating groove is provided at the upper part of the guide frame shown. The lower end of the support connection column shown is fitted and installed in the mating groove and is fixedly connected by a fixing bolt. Installation mating holes are provided at positions below the mating groove on both sides of the guide frame. An anti-displacement device is fitted and installed in the installation mating holes. The anti-displacement device is designed with a right-angled bending structure. A support bearing is installed at one end of the anti-displacement device, and the outer diameter of the support bearing contacts the side of the box girder main body. A positioning end is fixedly provided at the other end of the anti-displacement device, and a positioning groove extends inward from the installation mating hole.

[0006] As a further scheme of the present utility model: The positioning groove is a rectangular groove, and the size specifications of the positioning groove are adapted to the size specifications of the positioning end, for installing and limiting the anti-displacement device to prevent the anti-displacement device from rotating relative to the installation mating hole.

[0007] As a further solution of the present utility model: the longitudinal center position of the installation and fitting hole extends upward and downward to be provided with disassembly grooves, which are used to increase the fitting clearance between the installation and fitting hole and the anti-displacement device during installation and disassembly, thereby facilitating disassembly and installation.

[0008] As a further solution of the present utility model: on the side surface of the guiding frame where the fixing bolt is installed, a fixing counterbore is machined at the lower position, and a fixing screw is fitted and installed in the fixing counterbore for installing and locking the anti-displacement device.

[0009] As a further solution of the present utility model: a connecting frame is fixedly arranged on the side of the support connecting column, and an installation sleeve is fixedly arranged at one end of the connecting frame far away from the support connecting column. A welding torch is arranged in the installation sleeve, and a locking set screw is connected to the outside of the installation sleeve by threads for locking and adjusting the position of the welding torch.

[0010] As a further solution of the present utility model: a traveling wheel is fitted and installed in the installation and fitting hole, the center position of the traveling wheel is connected with an installation shaft, and the size specification of the installation shaft is adapted to the size specification of the installation and fitting hole.

[0011] After adopting the above technical solutions, the present utility model has the following beneficial effects compared with the prior art.

[0012] The present utility model replaces the original traveling wheel structure on the gantry welder with an anti-displacement device. The anti-displacement device is fitted and positioned with the side surface of the box girder main body, so as to ensure that the welding process will not deviate in direction. The traveling wheel and the anti-displacement device can be used alternately and can also be used in combination, effectively expanding the use range of the gantry welder.

[0013] The present utility model is provided with a positioning groove in the guiding frame, which is matched with the positioning end on the anti-displacement device to prevent the anti-displacement device from rotating relative to the installation and fitting hole, ensuring the installation accuracy and positioning accuracy of the anti-displacement device. Disassembly grooves are opened in the installation and fitting hole in the upward and downward directions, facilitating disassembly and replacement operations.

[0014] The following further describes in detail the specific embodiments of the present utility model with reference to the drawings. Description of the Drawings

[0015] The drawings, as a part of this application, are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model, but do not constitute an improper limitation to the present utility model. Obviously, the drawings described below are only some embodiments, and those of ordinary skill in the art can obtain other drawings according to these drawings without creative efforts. In the drawings:

[0016] Figure 1 is the structural schematic diagram of the present utility model;

[0017] Figure 2 is the schematic diagram of the first embodiment of the present utility model;

[0018] Figure 3 is the schematic diagram of the second embodiment of the present utility model;

[0019] Figure 4 is the sectional view of the guide frame of the present utility model;

[0020] Figure 5 is the schematic diagram of the anti-displacement device of the present utility model;

[0021] Figure 6 is the structural schematic diagram of the prior art.

[0022] In the figure: 1. Guide frame; 2. Support connection column; 3. Fixed bolt; 4. Anti-displacement device; 5. Support bearing; 6. Box girder main body; 7. Connection frame; 8. Installation sleeve; 9. Welding torch; 10. Locking set screw; 11. Traveling wheel; 12. Installation shaft; 13. Matching groove; 14. Convenient disassembly groove; 15. Installation matching hole; 16. Positioning groove; 17. Fixed screw; 18. Fixed counterbore; 19. Positioning end.

[0023] It should be noted that these drawings and text descriptions are not intended to limit the scope of the concept of the present utility model in any way, but to illustrate the concept of the present utility model to those skilled in the art by referring to specific embodiments. Detailed implementation manners

[0024] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model but are not used to limit the scope of the present utility model.

[0025] As Figures 1 to 6 shown, an anti-displacement device is added to the portal welding machine, which includes a guide frame 1 and a support connection column 2. A matching groove 13 is provided at the upper part of the shown guide frame 1. The lower end of the shown support connection column 2 is fitted and installed in the matching groove 13 and is fixedly connected by a fixed bolt 3. Installation matching holes 15 are provided at positions on both sides of the guide frame 1 below the matching groove 13. An anti-displacement device 4 is fitted and installed in the installation matching holes 15. The anti-displacement device 4 is designed with a right-angle bending structure. A support bearing 5 is installed at one end of the anti-displacement device 4. The outer diameter of the support bearing 5 contacts the side of the box girder main body 6. A positioning end 19 is fixedly provided at the other end of the anti-displacement device 4. A positioning groove 16 is extended inward from the installation matching hole 15.

[0026] Among them, the positioning groove 16 is a rectangular groove, and the size specifications of the positioning groove 16 are adapted to those of the positioning end 19, which is used to limit the installation of the anti-displacement device 4 and prevent the anti-displacement device 4 from rotating relative to the installation mating hole 15.

[0027] The longitudinal center position of the installation mating hole 15 extends upward and downward to be provided with a detachable groove 14, which is used to increase the mating clearance between the installation mating hole 15 and the anti-displacement device 4 during installation and disassembly, thereby facilitating disassembly and installation.

[0028] On the side of the guiding frame 1 where the fixing bolt 3 is installed, a fixing counterbore 18 is machined at the lower position, and a fixing screw 17 is fitted and installed in the fixing counterbore 18 for installing and locking the anti-displacement device 4.

[0029] A connecting frame 7 is fixedly arranged on the side of the support connecting column 2, and an installation sleeve 8 is fixedly arranged at one end of the connecting frame 7 away from the support connecting column 2. A welding torch 9 is arranged in the installation sleeve 8, and a locking set screw 10 is connected to the outside of the installation sleeve 8 by threads for locking and adjusting the position of the welding torch 9.

[0030] A traveling wheel 11 is fitted and installed in the installation mating hole 15, and the center position of the traveling wheel 11 is connected with an installation shaft 12, and the size specifications of the installation shaft 12 are adapted to those of the installation mating hole 15.

[0031] The working principle of the present utility model is:

[0032] Embodiment 1: Traveling wheels 11 are installed on both sides inside the installation mating hole 15 of the guiding frame 1, and the traveling wheels 11 are used for supporting and positioning in cooperation with the H-shaped steel, which can meet the use requirements of the welding and processing of the H-shaped steel;

[0033] Embodiment 2: Anti-displacement devices 4 are installed on both sides inside the installation mating hole 15 of the guiding frame 1, and the support bearings 5 on the anti-displacement devices 4 are used for contact positioning with both sides of the box girder main body 6, which can meet the use requirements of the welding and processing of the box girder main body 6. The anti-displacement devices 4 can also be selected to use double-row bearings according to actual use requirements (as shown in the appendix Figure 5 ), to enhance the support effect;

[0034] Embodiment 3: An anti-displacement device 4 is installed on one side of the installation mating hole 15 of the guiding frame 1, and a traveling wheel 11 is installed on the other side, and they are used in combination for positioning and guiding, which can meet the use requirements of the welding and processing of profiled bars;

[0035] The utility model replaces the original traveling wheel 11 structure on the portal welding machine with a displacement prevention device 4. The displacement prevention device 4 is fitted and positioned with the side surface of the box girder main body 6, so as to prevent deviation in the welding process. The traveling wheel 11 and the displacement prevention device 4 can be used interchangeably and can also be used in combination, effectively expanding the use range of the portal welding machine. A positioning groove 16 is arranged in the guiding frame 1 and is matched with the positioning end 19 on the displacement prevention device 4 to prevent the displacement prevention device 4 from rotating relative to the installation and fitting hole 15, ensuring the installation accuracy and positioning accuracy of the displacement prevention device 4. The installation and fitting hole 15 is provided with disassembly grooves 14 extending in the upper and lower directions, facilitating disassembly and replacement operations.

[0036] The above are only the preferred embodiments of the present utility model, and do not impose any form of limitation on the present utility model. Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art of this patent, without departing from the technical solution scope of the present utility model, can make some changes or modifications using the technical content prompted above as equivalent embodiments with equivalent changes. However, as long as it does not depart from the technical solution content of the present utility model, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present utility model still fall within the scope of the present utility model's solution.

Claims

1. An anti-displacement device is added to the door welding machine, including a guiding frame (1) and a supporting connection column (2), characterized in that, The upper part of the shown guide frame (1) is provided with a mating groove (13). The lower end of the shown support connecting column (2) is fitted and installed in the mating groove (13) and fixedly connected by a fixing bolt (3). Installation mating holes (15) are provided at positions below the mating groove (13) on both sides of the guide frame (1). An anti-displacement device (4) is fitted and installed in the installation mating holes (15). The anti-displacement device (4) is designed with a right-angle bending structure. A support bearing (5) is installed at one end of the anti-displacement device (4). The outer diameter of the support bearing (5) contacts the side of the box girder main body (6). A positioning end (19) is fixedly arranged at the other end of the anti-displacement device (4). A positioning groove (16) extends inward from the installation mating hole (15).

2. The anti-displacement device added to the door welding machine according to claim 1, wherein, The positioning groove (16) is a rectangular groove, and the dimensional specifications of the positioning groove (16) are adapted to the dimensional specifications of the positioning end (19).

3. The anti-shift device added to the door welding machine according to claim 2, wherein, A detachable groove (14) extends upward and downward from the longitudinal center position of the installation mating hole (15).

4. The anti-displacement device added to the door welder according to claim 3, characterized in that, On the side of the guide frame (1) where the fixing bolt (3) is installed, a fixing counterbore (18) is machined at the lower position, and a fixing screw (17) is fitted and installed in the fixing counterbore (18).

5. The anti-displacement device added to the door welding machine according to claim 4, wherein, A connecting frame (7) is fixedly arranged on the side of the support connecting column (2). An installation sleeve (8) is fixedly arranged at the end of the connecting frame (7) away from the support connecting column (2). A welding torch (9) is arranged in the installation sleeve (8). A locking set screw (10) is connected to the outside of the installation sleeve (8) by a thread.

6. The anti-displacement device added to the door welding machine according to claim 5, wherein A traveling wheel (11) is fitted and installed in the installation mating hole (15). An installation shaft (12) is connected to the center position of the traveling wheel (11), and the dimensional specifications of the installation shaft (12) are adapted to the dimensional specifications of the installation mating hole (15).