Assembly nail press-in device
The device automates the compression of multiple pins in motorcycle speed limiter assembly, enhancing efficiency by allowing simultaneous pin insertion and transfer, addressing the inefficiencies of manual operation.
Patent Information
- Application Number
- CN202421587037.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During the assembly process of motorcycle speed limit joints, manual extrusion of copper nails is inefficient and it is difficult to achieve efficient assembly.
An assembly nail pressing device is designed, including a feeding table, a mold, a positioning mechanism, an extrusion mechanism and a transfer mechanism, which can extrude multiple shift heads at once, and realize the automatic movement and extrusion of the mold through the positioning and transfer mechanism.
It improves the assembly efficiency of motorcycle speed limit joints, realizes simultaneous simultaneous simultaneous simultaneous simultaneous simultaneous simultaneous simultaneous stimulation, improves work efficiency and ensures the safety of operators.
Smart Images

Figure CN223098505U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of assembly equipment, and particularly relates to an assembly nail pressing device. Background Art
[0002] During the assembly process of a motorcycle speed limit connector, generally, 6 copper nails are preliminarily pressed into the holes of the head by manual means. Subsequently, the head with the copper nails is placed on an extrusion mechanism for extrusion. Then, the copper nails that have been extruded in place are milled, and finally, the milled part is polished, thus realizing the assembly of the speed limit connector. During the extrusion process of the copper nails, workers generally extrude one head at a time, resulting in low work efficiency. Content of the Utility Model
[0003] The purpose of the utility model is to design an assembly nail pressing device to solve the problems put forward in the background art. To achieve the above purpose, the utility model provides the following technical solutions: It includes a feeding table, a mold for placing no less than two heads after the assembly nails are preliminarily pressed in, a positioning mechanism for restricting the movement of the mold, an extrusion mechanism for extruding the assembly nails into the head, and a first transfer mechanism installed below the extrusion mechanism for transferring the mold to an unloading seat. The unloading seat is fixedly connected to a support frame. The positioning mechanism is installed on a workbench in the extrusion mechanism, and the mold is located in the workbench.
[0004] Furthermore, the extrusion mechanism includes an extrusion frame fixedly connected to the top of the support frame, an extrusion cylinder fixedly connected to the top of the extrusion frame, a pressing plate fixedly connected to the end of the output rod of the extrusion cylinder, and a pressing block fixedly connected to the bottom of the pressing plate and used for pressing the assembly nail into the head. There is a workbench on the extrusion frame that is aligned with the feeding table and used for placing a plurality of the molds, and the workbench is aligned with the unloading seat.
[0005] Furthermore, an extrusion limit block is provided on the top of the extrusion frame. A first extrusion limit post is provided on the extrusion limit block. A second extrusion limit post is also provided on the extrusion frame. A riveting guide post is in clearance fit with the first extrusion limit post and the second extrusion limit post. The bottom of the riveting guide post is fixedly connected to the pressing plate. There is a gap between the pressing plate and the second extrusion limit post. A limit gasket is fixedly connected to the top of the riveting guide post, and the limit gasket is in close contact with the top of the first extrusion limit post.
[0006] Furthermore, a first stud is provided on the top of the riveting guide post. The limit gasket is threadedly connected to the first stud. Two first nuts are also threadedly connected to the first stud. The lower first nut is in close contact with the limit gasket.
[0007] Furthermore, the positioning mechanism comprises a positioning cylinder whose output end is fixedly connected to the workbench, a lifting plate is fixedly connected to the main body of the positioning cylinder, and a plurality of positioning rods penetrating the workbench are fixedly connected to the lifting plate.
[0008] Furthermore, the first material transfer mechanism includes a first material transfer cylinder fixed to the workbench through a first stabilizing frame, the output end of the first material transfer cylinder is fixed to a first moving block, the first moving block is slidably connected to the first stabilizing frame, a first unidirectionally rotatable feed rocker is rotatably connected to the first moving block, and the top of the first feed rocker is connected to the first moving block through a first spring.
[0009] Furthermore, a side wall of the first feed rocker close to the feed table is provided with a first chamfer, a side wall of the first feed rocker away from the feed table is a plane, the first feed rocker is located between the two molds, and the bottom plane of the first feed rocker is lower than the top plane of the mold.
[0010] Furthermore, the workbench is also provided with a second material transfer mechanism, which includes a second material transfer cylinder fixed to the workbench through a second stabilizing frame, the output end of the second material transfer cylinder is fixed to a second moving block, the second moving block is slidingly connected to the workbench, and a second unidirectionally rotating feed rocker is rotatably connected to the second moving block, and the end of the second feed rocker is connected to the second moving block through a second spring.
[0011] Furthermore, a second chamfer is provided on a side wall of the second feed rocker close to the feed table, a notch is provided in the mold, the second feed rocker is located in the notch, and the distance from the end plane of the first feed rocker to the center plane of the workbench is smaller than the distance from the side wall of the mold to the center plane of the workbench.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] The utility model is provided with a mold which can hold eight stop heads. After the stop heads of the assembly nails are initially assembled and placed in the mold, the mold is placed on a workbench and limited by a positioning mechanism. Then the extrusion mechanism extrude the assembly nails, and the mold is transferred to a discharge seat under the action of a first material transfer mechanism, thereby completing the extrusion of multiple stop heads at one time and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0016] Figure 2 It is a partially enlarged schematic diagram of the present invention;
[0017] Figure 3 It is a schematic diagram of the overall structure of the positioning mechanism;
[0018] Figure 4 It is another partially enlarged schematic diagram of the present invention.
[0019] Wherein: 1, discharge seat; 2, extrusion mechanism; 201, second transfer cylinder; 202, second spring; 203, first spring; 204, first feeding rocker; 205, second feeding rocker; 206, pressing plate; 207, extrusion cylinder; 208, pressing block; 209, second extrusion limit post; 210, workbench; 211, first moving block; 212, second moving block; 213, positioning cylinder; 214, lifting plate; 215, positioning rod; 216, first nut; 217, first stud; 218, extrusion limit block; 219, riveting guide post; 220, first extrusion limit post; 221, limit gasket; 3, feeding table; 4, mold; 5, stop head. Specific Embodiments
[0020] To further elaborate on the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the following, in combination with the drawings and preferred embodiments, will detail the specific embodiments, structures, features and their effects of the present invention as follows.
[0021] Embodiment: Please refer to Figures 1-4, an assembly nail pressing device, comprising a feeding table 3, a mold 4 for placing no less than two stoppers 5 after preliminary pressing of assembly nails, a positioning mechanism for restricting the movement of the mold 4, an extrusion mechanism 2 for extruding the assembly nails into the stopper 5, and a first transfer mechanism installed below the extrusion mechanism 2 for transferring the mold 4 to the discharging seat 1. The discharging seat 1 is fixedly connected to the support frame. The positioning mechanism is installed on the workbench 210 in the extrusion mechanism 2, and the mold 4 is located in the workbench 210. In this embodiment, eight stoppers 5 can be installed in one mold 4. When the assembly nails need to be pressed into the stoppers 5, the operator preliminarily installs the assembly nails on the stoppers 5 and then places the stoppers 5 in the mold 4. Subsequently, the mold 4 is placed in the workbench 210 and restricted by the positioning mechanism. Then, the extrusion mechanism 2 extrudes the assembly nails. After all the assembly nails are extruded into the stoppers 5, the first transfer mechanism transfers the mold 4 to the discharging seat 1, thereby realizing the extrusion of multiple stoppers 5 at one time and improving the work efficiency.
[0022] In this embodiment, the extrusion mechanism 2 includes an extrusion frame fixedly connected to the top of the support frame, an extrusion cylinder 207 fixedly connected to the top of the extrusion frame, a pressing plate 206 fixedly connected to the end of the output rod of the extrusion cylinder 207, and a pressing block 208 fixedly connected to the bottom of the pressing plate 206 and used to press the assembly nail into the retaining head 5. A workbench 210 aligned with the feeding table 3 is provided on the extrusion frame, and the workbench 210 is aligned with the discharging seat 1. The operator first preliminarily installs the assembly nail on the retaining head 5, then places the retaining head 5 in the mold 4, then places the mold 4 on the workbench 210, and then the extrusion cylinder 207 is started, and the pressing plate 206 and the pressing block 208 will move downward, so as to realize the extrusion of the assembly nail. An extrusion limit block 218 is provided on the top of the extrusion frame, a first extrusion limit post 220 is provided on the extrusion limit block 218, a second extrusion limit post 209 is also provided on the extrusion frame, a riveting guide post 219 is in clearance fit with the first extrusion limit post 220 and the second extrusion limit post 209, the bottom of the riveting guide post 219 is fixedly connected to the pressing plate 206, and there is a gap between the pressing plate 206 and the second extrusion limit post 209. A limit gasket 221 is fixedly connected to the top of the riveting guide post 219, and the limit gasket 221 is in close contact with the top of the first extrusion limit post 220, so as to realize the stable movement of the pressing plate 206 while limiting the moving distance of the pressing plate 206, thus ensuring the extrusion quality of the assembly nail. A first stud 217 is provided on the top of the riveting guide post 219, the limit gasket 221 is threadedly connected to the first stud 217, and two first nuts 216 are also threadedly connected to the first stud 217. The lower first nut 216 is in close contact with the limit gasket 221. By adjusting the height of the limit gasket 221 in the first bolt, it is beneficial to adjust the moving distance of the pressing plate 206, and further beneficial to the debugging of the equipment and the assembly of speed limit joints with adaptable sizes.In addition, two guide plates are provided on the top of the discharge table, and the mold 4 is located between the two guide plates. Two first positioning mechanisms are provided on the extrusion frame. The first positioning mechanism includes a positioning cylinder 213 whose output end is fixedly connected to the workbench 210, and a lifting plate 214 is fixedly connected to the main body of the positioning cylinder 213. A plurality of positioning rods 215 that penetrate the workbench 210 are fixedly connected to the lifting plate 214. The first material transfer mechanism includes a first material transfer cylinder fixedly connected to the workbench 210 through a first stabilizing frame, and the output end of the first material transfer cylinder is connected to the first moving block 211 is fixed, the first moving block 211 is slidably connected to the first stable frame, the first moving block 211 is rotatably connected with a first feeding rocker 204 that rotates in one direction, the top of the first feeding rocker 204 is connected to the first moving block 211 through a first spring 203, a side wall of the first feeding rocker 204 of the second stable frame close to the feeding platform 3 of the second stable frame is provided with a first chamfer, a side wall of the first feeding rocker 204 of the second stable frame away from the feeding platform 3 of the second stable frame is a plane, and the first feeding rocker 204 of the second stable frame is located between the two The second stable frame is between the mold 4, the bottom plane of the first feeding rocker 204 of the second stable frame is lower than the top plane of the mold 4, and the workbench 210 is also provided with a second material transfer mechanism, which includes a second material transfer cylinder 201 fixedly connected to the workbench 210 through the second stable frame, the output end of the second material transfer cylinder 201 is fixedly connected to the second moving block 212, the second moving block 212 is slidably connected to the workbench 210, and the second moving block 212 is rotatably connected with a unidirectionally rotating second feeding rocker 205. The end of the rocker 205 is connected to the second moving block 212 through the second spring 202. A second chamfer is provided on a side wall of the second feeding rocker 205 close to the feeding table 3. A notch is provided in the mold 4. The second feeding rocker 205 is located in the notch. The distance from the end plane of the first feeding rocker 204 to the center plane of the workbench 210 is smaller than the distance from the side wall of the mold 4 to the center plane of the workbench 210. In this embodiment, the unidirectional rotation can adopt a structure in which a limit column is set in one rotation direction, and no more details will be given again.The position pressed by the pressing plate 206 is located between the positioning rods 215 of the two first positioning mechanisms. At this time, the first feeding rocker 204 is located on the side of the die 4 being pressed close to the feeding table 3, and the positioning rod 215 close to the feeding table 3 is used for the preliminary positioning of the die 4. That is, the operator first pushes the die 4 to the initial position under the action of the guiding plate and the positioning rod 215 close to the feeding table 3. During the pushing process, the second feeding rocker 205 will rotate. When the die 4 reaches the positioning rod 215 close to the feeding table 3, the second feeding rocker 205 is reset under the action of the second spring 202 and is located between the die 4 and the feeding table 3. After the pressing plate 206 finishes pressing the assembly nails, the positioning cylinder 213 close to the discharging seat 1 is activated, and the positioning rod 215 moves downward. Subsequently, the first transfer cylinder is activated, which drives the first moving block 211 to move, and then drives the first feeding rocker 204 to move, thereby pushing the pressed die 4 to move, and further pushing the pressed die 4 into the discharging seat 1. Then the first transfer cylinder resets, and the first feeding rocker 204 resets. Then the positioning cylinder 213 close to the discharging seat 1 is activated in the reverse direction, and the positioning rod 215 moves upward; the positioning cylinder 213 close to the feeding table 3 is activated, and the positioning rod 215 moves downward. Then the second transfer cylinder 201 is activated and drives the second feeding rocker 205 to move, thereby driving the next die 4 to move into the positioning rod 215 close to the discharging seat 1, and further completing the automatic feeding of the next die 4. During the movement of the next die 4, the first feeding rocker 204 will rotate. When the die 4 reaches the positioning rod 215 close to the discharging seat 1, the first feeding rocker 204 is reset under the action of the first spring 203, thus completing the cyclic feeding of the die 4, ensuring the feeding accuracy of the die 4 and being beneficial to protecting the personal safety of the operator.;
[0023] Working principle
[0024] When a speed limit joint needs to be installed, after the operator preliminarily installs the assembly nails on the knob 5, the eight installed knobs 5 are placed in the mold 4. Subsequently, under the action of the guide plate and the positioning rod 215 near the feeding table 3, the staff first pushes the mold 4 to the initial position. During the pushing process, the second feeding rocker 205 will rotate. When the mold 4 reaches the positioning rod 215 near the feeding table 3, the second feeding rocker 205 resets under the action of the second spring 202 and is located between the mold 4 and the feeding table 3. After the pressing plate 206 presses the assembly nails, the positioning cylinder 213 near the discharging seat 1 is activated, and the positioning rod 215 moves downward. Subsequently, the first transfer cylinder is activated, which drives the first moving block 211 to move, and then drives the first feeding rocker 204 to move, thereby pushing the pressed mold 4 to move, and further pushing the pressed mold 4 into the internal limiting component. Subsequently, the first transfer cylinder resets, and the first feeding rocker 204 resets. Then, the positioning cylinder 213 near the discharging seat 1 is activated in the reverse direction, and the positioning rod 215 moves upward; the positioning cylinder 213 near the feeding table 3 is activated, and the positioning rod 215 moves downward. Then, the second transfer cylinder 201 is activated, which drives the second feeding rocker 205 to move, thereby driving the next mold 4 to move into the positioning rod 215 near the discharging seat 1, and further completing the automatic feeding of the next mold 4. Therefore, the present utility model realizes the continuous feeding of the mold 4 while extruding eight knobs 5 at a time, thereby improving the working efficiency.
[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "upper", "lower", "left", "right", "front", "rear" and similar expressions used herein are only for the purpose of illustration.
[0026] The above are only the preferred embodiments of the present utility model and do not impose any form of limitation on the present utility model. Although the present utility model has been disclosed above with the preferred embodiments, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the equivalent embodiments by using the disclosed technical content within the scope of the technical solution of the present utility model. However, as long as it does not depart from the content of the technical solution of the present utility model, any brief modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model still fall within the scope of the technical solution of the present utility model.
Claims
1. An assembly nail pressing-in device, characterized in that: It includes a feeding table (3), a mold (4) for placing at least two stoppers (5) after preliminary press-fitting of assembly nails, a positioning mechanism for restricting the movement of the mold (4), an extrusion mechanism (2) for extruding the assembly nails into the stopper (5), and a first transfer mechanism installed below the extrusion mechanism (2) for transferring the mold (4) to a discharge seat (1). The discharge seat (1) is fixedly connected to a support frame. The positioning mechanism is installed on a workbench (210) in the extrusion mechanism (2), and the mold (4) is located in the workbench (210).
2. The assembly nail pressing device according to claim 1, wherein: The extrusion mechanism (2) includes an extrusion frame fixedly connected to the top of the support frame, an extrusion cylinder (207) fixedly connected to the top of the extrusion frame, a pressing plate (206) fixedly connected to the end of the output rod of the extrusion cylinder (207), and a pressing block (208) fixedly connected to the bottom of the pressing plate (206) for pressing the assembly nails into the stopper (5). The workbench (210) aligned with the feeding table (3) is provided on the extrusion frame, and the workbench (210) is aligned with the discharge seat (1).
3. The assembling nail pressing-in device according to claim 2, characterized in that: An extrusion limit block (218) is provided on the top of the extrusion frame. A first extrusion limit post (220) is provided on the extrusion limit block (218). A second extrusion limit post (209) is also provided on the extrusion frame. A riveting guide post (219) is in clearance fit with the first extrusion limit post (220) and the second extrusion limit post (209). The bottom of the riveting guide post (219) is fixedly connected to the pressing plate (206). There is a gap between the pressing plate (206) and the second extrusion limit post (209). A limit gasket (221) is fixedly connected to the top of the riveting guide post (219), and the limit gasket (221) is in close contact with the top of the first extrusion limit post (220).
4. The assembly nail pressing device according to claim 3, characterized in that: A first stud (217) is provided on the top of the riveting guide post (219). The limit gasket (221) is threadedly connected to the first stud (217). Two first nuts (216) are also threadedly connected to the first stud (217). The lower first nut (216) is in close contact with the limit gasket (221).
5. The assembling nail pressing-in device according to claim 1, wherein: The positioning mechanism includes a positioning cylinder (213) whose output end is fixedly connected to the workbench (210). A lifting plate (214) is fixedly connected to the main body of the positioning cylinder (213). A number of positioning rods (215) penetrating the workbench (210) are fixedly connected to the lifting plate (214).
6. The assembling nail pressing-in device according to claim 1, characterized in that: The first transfer mechanism includes a first transfer cylinder fixedly connected to the workbench (210) through a first stabilizing frame. The output end of the first transfer cylinder is fixedly connected to a first moving block (211). The first moving block (211) is slidably connected to the first stabilizing frame. A one-way rotating first feeding rocker (204) is rotatably connected to the first moving block (211). The top of the first feeding rocker (204) is connected to the first moving block (211) through a first spring (203).
7. The assembly nail pressing device according to claim 6, characterized in that: A side wall of the first feeding rocker (204) close to the feeding platform (3) is provided with a first chamfer, a side wall of the first feeding rocker (204) facing away from the feeding platform (3) is a plane, the first feeding rocker (204) is located between the two molds (4), and the bottom plane of the first feeding rocker (204) is lower than the top plane of the mold (4).
8. The nail pressing-in device for assembly according to claim 7, characterized in that: The workbench (210) is also provided with a second material transfer mechanism, which includes a second material transfer cylinder (201) fixedly connected to the workbench (210) via a second stabilizing frame, the output end of the second material transfer cylinder (201) is fixedly connected to a second moving block (212), the second moving block (212) is slidably connected to the workbench (210), a second feed rocker (205) that is rotatably connected to the second moving block (212), and the end of the second feed rocker (205) is connected to the second moving block (212) via a second spring (202).
9. The assembly nail pressing-in device according to claim 8, wherein: The second feeding rocker (205) is provided with a second chamfer on a side wall close to the feeding table (3), the mold (4) is provided with a notch, the second feeding rocker (205) is located in the notch, and the distance from the end plane of the first feeding rocker (204) to the center plane of the workbench (210) is smaller than the distance from the side wall of the mold (4) to the center plane of the workbench (210).