Full-automatic blanking machine with multiple material ports and uniform blanking function

Abstract

The utility model discloses a full-automatic blanking machine with multiple material ports and uniform blanking, and relates to the technical field of full-automatic blanking machines, the full-automatic blanking machine comprises a cutting table, a conveying roller and a mounting rack, the conveying roller is arranged on the upper side of the cutting table, the mounting rack is mounted at the top of the cutting table, and an electric track is mounted in the mounting rack. According to the full-automatic discharging machine capable of achieving uniform discharging through the multiple discharging ports, in the moving process of a rack, the rack is engaged with an adjusting gear, the adjusting gear and a rotating shaft installed in the middle of the adjusting gear are driven to rotate, and therefore a guide plate is driven to rotate till the side, away from the rotating shaft, of the guide plate is rotated to the corresponding discharging ports, and a discharging motor drives a filter screen to rotate through an output shaft; the filter screen can drive a certain amount of metal products to be evenly discharged every time the filter screen rotates, so that the full-automatic discharging machine capable of achieving even discharging through the multiple material ports solves the problem that the discharging speed is low due to the fact that manual auxiliary discharging is needed after the full-automatic discharging machine completes cutting of the metal products.

Description

Technical Field

[0001] The utility model relates to the technical field of full-automatic blanking machines, in particular to a full-automatic blanking machine with uniform blanking at multiple material outlets. Background Art

[0002] The full-automatic blanking machine is a highly efficient and automated production equipment, mainly used for precision cutting and blanking processing of materials such as plates, hard plastics, alloys, aluminum materials, steel materials, etc. It has a wide range of applications and is used in metal processing plants, the automotive manufacturing industry, the home appliance manufacturing industry, electronic product manufacturing, the construction industry, and aerospace and other fields. By automatically blanking and cutting iron sheets or metal plates, it improves production efficiency and product quality, and at the same time reduces labor costs.

[0003] The full-automatic blanking machine consists of a workbench, a power component, a cutting blade, a conveying component, and a control box. The control box and the power component are installed inside the workbench. The power component is connected to the conveying component and the cutting blade. The conveying component is used for conveying and blanking uncut metal products, and the cutting blade is used for cutting products. However, after the full-automatic blanking machine finishes cutting metal products, manual assistance is required for blanking, resulting in slow blanking speed and low cutting efficiency of metal products. Content of the Utility Model

[0004] The purpose of the utility model is to provide a full-automatic blanking machine with uniform blanking at multiple material outlets to solve the problem of slow blanking speed caused by the need for manual assistance for blanking after the full-automatic blanking machine finishes cutting metal products as proposed in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A full-automatic blanking machine with uniform blanking at multiple material outlets, including a cutting table, conveying rollers, and a mounting frame.

[0006] Conveying rollers are arranged on the upper side of the cutting table. A mounting frame is installed on the top of the cutting table. An electric track is installed inside the mounting frame. The bottom of the electric track is connected to a driving motor through an electric slide. One end of the driving motor is installed with a cutting disc through a coupling. A control box is installed inside the cutting table.

[0007] Preferably, an inclined layer is arranged on the upper side of the cutting table. Baffles are symmetrically connected to the upper side of the inclined layer. The baffles are arranged in an eight-shaped manner. A plurality of blanking ports are opened on one side of the inclined layer. A guide plate is arranged on one side of the baffle. A rotating shaft is installed in the middle of the guide plate.

[0008] Preferably, an adjusting gear is installed at the bottom of the rotating shaft. The outside of the adjusting gear meshes with a rack. One end of the rack is connected to an electric push rod. The outside of the electric push rod is installed on the cutting table. A guide groove is opened inside the cutting table.

[0009] Preferably, one side of the rack is slidably connected to the guide groove through a guide block. One side of the cutting table is provided with a blanking motor. One side of the blanking motor is connected to a rotating shaft through an output shaft. One ends of the rotating shaft and the rotating shaft are both rotatably connected to the cutting table through bearing seats. A filter screen is installed on the outer side of the rotating shaft.

[0010] Preferably, extension layers are welded equidistantly on one side of the cutting table. A first guiding layer, a first filter plate, a chip guiding plate, a second guiding layer and a second filter plate are installed inside the extension layer. The first guiding layer is located above the first filter plate. The second filter plate is arranged at the bottom of the first filter plate.

[0011] Preferably, a second guiding layer is arranged between the first filter plate and the second filter plate. The bottoms of the first filter plate and the second filter plate are respectively connected to the chip guiding plates, and the top of the second filter plate is connected to the chip guiding plate at the bottom of the first filter plate.

[0012] Preferably, a chip outlet is opened at the bottom of the extension layer. A collection box is arranged at the bottom of the chip outlet. One side of the collection box is connected to the cutting table.

[0013] Compared with the prior art, the beneficial effect of the present utility model is that: in the fully automatic blanking machine with multi-port uniform blanking, during the movement of the rack, it meshes with the adjusting gear, drives the adjusting gear and the rotating shaft installed in the middle thereof to rotate, thereby driving the guide plate to rotate until the side of the guide plate away from the rotating shaft rotates to the corresponding blanking port. The blanking motor will drive the filter screen to rotate through the output shaft. Each time the filter screen rotates, it can drive a certain amount of metal products for uniform blanking, solving the problem that after the fully automatic blanking machine completes the cutting of metal products, manual assistance is required for blanking, resulting in slow blanking speed.

[0014] 1. For the fully automatic blanking machine with multi-port uniform blanking, to facilitate the multi-port uniform guiding and blanking of metal products by the fully automatic blanking machine after cutting, during the movement of the rack, it meshes with the adjusting gear, drives the adjusting gear and the rotating shaft installed in the middle thereof to rotate, thereby driving the guide plate to rotate until the side of the guide plate away from the rotating shaft rotates to the corresponding blanking port. The cut metal products will slide down along the inclined layer and roll to the corresponding blanking port under the action of the baffle and the guide plate. At this time, the blanking motor will drive the filter screen to rotate through the output shaft. Each time the filter screen rotates, it can drive a certain amount of metal products for uniform blanking. The fully automatic blanking machine with multi-port uniform blanking is provided with multiple blanking ports to complete the uniform blanking of metal products of different sizes, and the blanking is fast and convenient;

[0015] 2. For the fully automatic blanking machine with uniform blanking from multiple feeding ports, after the metal products are cut, they will carry a large amount of debris. When the debris enters the feeding port along the inclined layer and contacts the filter screen at the feeding port for primary screening. When the filter screen drives the metal products to flip, the metal products will fall to the extension layer. At this time, under the action of the first guiding layer, the metal products are guided to the first filter plate and contact the first filter plate for secondary screening. The screened metal products are guided to the second guiding layer and are guided to the second filter plate for screening again under the action of the second guiding layer. The products that have completed screening will flow out from the bottom of the extension layer. The fully automatic blanking machine with uniform blanking from multiple feeding ports is provided with a blanking step of multi-stage screening, which can ensure the cleanliness of the metal products after cutting. Description of the Drawings

[0016] Figure 1 It is a schematic top cross-sectional structure diagram of the fully automatic blanking machine of the present invention;

[0017] Figure 2 It is a schematic top cross-sectional structure diagram of the adjusting gear of the present invention;

[0018] Figure 3 It is a schematic front view structure diagram of the guide plate of the present invention;

[0019] Figure 4 It is a schematic front view structure diagram of the fully automatic blanking machine of the present invention;

[0020] Figure 5 It is a schematic side view structure diagram of the extension layer of the present invention.

[0021] In the figure: 1, cutting table; 2, conveying roller; 3, mounting frame; 301, electric track; 302, driving motor; 303, cutting disc; 101, control box; 4, inclined layer; 401, baffle; 402, feeding port; 5, guide plate; 501, rotating shaft; 502, adjusting gear; 503, rack; 504, electric push rod; 505, guide block; 506, guide groove; 6, blanking motor; 601, rotating shaft; 602, filter screen; 7, extension layer; 701, first guiding layer; 702, first filter plate; 703, chip guide plate; 704, second guiding layer; 705, second filter plate; 706, chip outlet; 707, collection box. Detailed Embodiment

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-4 , the present utility model provides a technical solution: a fully automatic blanking machine with uniform blanking at multiple material outlets, including a cutting table 1, a conveying roller 2 and a mounting frame 3,

[0024] A conveying roller 2 is arranged on the upper side of the cutting table 1, a mounting frame 3 is installed on the top of the cutting table 1, an electric track 301 is installed inside the mounting frame 3, the bottom of the electric track 301 is connected with a driving motor 302 through an electric sliding seat, one end of the driving motor 302 is installed with a cutting disc 303 through a coupling, a control box 101 is installed inside the cutting table 1, an inclined layer 4 is arranged on the upper side of the cutting table 1, baffles 401 are symmetrically connected to the upper side of the inclined layer 4, the baffles 401 are arranged in an eight-shaped manner, a plurality of material outlets 402 are opened on one side of the inclined layer 4, a guiding plate 5 is arranged on one side of the baffle 401, and a rotating shaft 501 is installed in the middle of the guiding plate 5;

[0025] A regulating gear 502 is installed at the bottom of the rotating shaft 501, the outside of the regulating gear 502 meshes with a rack 503, one end of the rack 503 is connected with an electric push rod 504, the outside of the electric push rod 504 is installed with the cutting table 1, a guiding groove 506 is opened inside the cutting table 1, one side of the rack 503 is slidably connected with the guiding groove 506 through a guiding block 505, a blanking motor 6 is installed on one side of the cutting table 1, one side of the blanking motor 6 is connected with a rotating shaft 601 through an output shaft, one ends of the rotating shaft 601 and the rotating shaft 501 are rotatably connected with the cutting table 1 through bearing seats, and a filter screen 602 is installed on the outside of the rotating shaft 601.

[0026] During specific implementation, in order to facilitate the fully automatic blanking machine after cutting to conduct uniform guiding and blanking of metal products at multiple material outlets, before the metal products are cut, different material outlets 402 are selected according to the size of the metal products. At this time, the electric push rod 504 is controlled to start. The electric push rod 504 drives the rack 503 installed on one side and the guiding block 505 connected to the rear side thereof to move along the guiding groove 506. During the movement of the rack 503, it meshes with the regulating gear 502, driving the regulating gear 502 and the rotating shaft 501 installed in the middle thereof to rotate, thereby driving the guiding plate 5 to rotate until the side of the guiding plate 5 far from the rotating shaft 501 rotates to the corresponding material outlet 402;

[0027] At this time, the electric track 301 and the drive motor 302 inside the mounting frame 3 cooperate with each other to drive the cutting disc 303 to move and cut. The cut metal products will slide down along the inclined layer 4 and roll to the corresponding discharge port 402 under the action of the baffle 401 and the guide plate 5. At this time, the discharge motor 6 will drive the filter screen 602 to rotate through the output shaft. Each time the filter screen 602 rotates, it can drive a certain amount of metal products to be evenly discharged, thus completing the uniform discharging operation of the multi-discharge port of the fully automatic discharger. The fully automatic discharger with uniform discharging of multiple discharge ports is provided with multiple discharge ports 402 to complete the uniform discharging of metal products of different sizes, and the discharging is fast and convenient.

[0028] Refer to Figure 4 and Figure 5 As can be seen, a plurality of extension layers 7 are welded at equal intervals on one side of the cutting table 1. The first guiding layer 701, the first filter plate 702, the chip guiding plate 703, the second guiding layer 704 and the second filter plate 705 are installed inside the extension layer 7. The first guiding layer 701 is located above the first filter plate 702. The second filter plate 705 is arranged at the bottom of the first filter plate 702. The second guiding layer 704 is arranged between the first filter plate 702 and the second filter plate 705. The bottom parts of the first filter plate 702 and the second filter plate 705 are respectively connected to the chip guiding plate 703, and the chip guiding plate 703 at the top of the second filter plate 705 is connected to the chip guiding plate 703 at the bottom of the first filter plate 702. A chip outlet 706 is opened at the bottom of the extension layer 7. A collection box 707 is arranged at the bottom of the chip outlet 706. One side of the collection box 707 is connected to the cutting table 1.

[0029] During specific implementation, the cut metal products will carry a large amount of debris. When the debris enters the discharge port 402 along the inclined layer 4 and contacts the filter screen 602 at the discharge port 402 for primary screening. When the filter screen 602 drives the metal products to flip, the metal products will fall onto the extension layer 7. At this time, the metal products are guided to the first filter plate 702 under the action of the first guiding layer 701 and contact the first filter plate 702 for secondary screening. The screened metal products are guided to the second guiding layer 704 and are guided to the second filter plate 705 for screening again under the action of the second guiding layer 704. The products after screening will flow out from the bottom of the extension layer 7. The screened debris is guided along the chip guiding plate 703 to flow out at the chip outlet 706 and enter the collection box 707 for accumulation and collection. The fully automatic discharger with uniform discharging of multiple discharge ports is provided with a discharging step of multi-stage screening, which can ensure the cleanliness of the metal products after cutting.

[0030] In summary, when using the fully automatic blanking machine with multiple feeding ports for uniform blanking, place the metal products to be cut between the conveying rollers 2. Control the start of the conveying rollers 2 through the control box 101 inside the cutting table 1 to drive the metal products to move towards the side where the cutting disc 303 is located for blanking operations. Through the mutual cooperation of the electric track 301 and the driving motor 302 inside the mounting frame 3, drive the cutting disc 303 to move and cut. The cut metal products will slide down along the inclined layer 4 and roll to the corresponding blanking port 402 under the action of the baffle 401 and the guiding plate 5. At this time, the blanking motor 6 will drive the filter screen 602 to rotate through the output shaft. Each time the filter screen 602 rotates, it can drive a certain amount of metal products for uniform blanking. The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A fully automatic blanking machine with uniform blanking from multiple feeding ports, comprising a cutting table (1), conveying rollers (2) and a mounting frame (3), characterized in that: On the upper side of the cutting table (1), there are conveying rollers (2) arranged. On the top of the cutting table (1), a mounting frame (3) is installed. Inside the mounting frame (3), an electric track (301) is installed. At the bottom of the electric track (301), a driving motor (302) is connected through an electric sliding seat. One end of the driving motor (302) is installed with a cutting disc (303) through a coupling. Inside the cutting table (1), a control box (101) is installed.

2. The fully automatic blanking machine with uniform blanking from multiple feeding ports according to claim 1, characterized in that: On the upper side of the cutting table (1), there is an inclined layer (4) arranged. On the upper side of the inclined layer (4), baffles (401) are symmetrically connected. The baffles (401) are arranged in a shape of an inverted V. On one side of the inclined layer (4), a plurality of blanking ports (402) are opened. On one side of the baffle (401), a guiding plate (5) is arranged. In the middle of the guiding plate (5), a rotating shaft (501) is installed.

3. The fully automatic blanking machine with uniform blanking from multiple feeding ports according to claim 2, characterized in that: At the bottom of the rotating shaft (501), an adjusting gear (502) is installed. The outside of the adjusting gear (502) meshes with a rack (503). One end of the rack (503) is connected to an electric push rod (504). The outside of the electric push rod (504) is installed on the cutting table (1). Inside the cutting table (1), a guiding groove (506) is opened.

4. The fully automatic blanking machine with uniform blanking from multiple feeding ports according to claim 3, wherein: One side of the rack (503) is slidably connected to the guiding groove (506) through a guiding block (505). On one side of the cutting table (1), a blanking motor (6) is installed. One side of the blanking motor (6) is connected with a rotating shaft (601) through an output shaft. One ends of the rotating shaft (601) and the rotating shaft (501) are rotatably connected to the cutting table (1) through bearing seats. Outside the rotating shaft (601), a filter net (602) is installed.

5. The fully automatic blanking machine with uniform blanking from multiple feeding ports according to claim 4, characterized in that: On one side of the cutting table (1), extension layers (7) are welded at equal intervals. Inside the extension layer (7), a first guiding layer (701), a first filter plate (702), a chip guiding plate (703), a second guiding layer (704) and a second filter plate (705) are installed. The first guiding layer (701) is located above the first filter plate (702). At the bottom of the first filter plate (702), there is a second filter plate (705) arranged.

6. The fully automatic blanking machine with uniform blanking from multiple feeding ports according to claim 5, wherein: Between the first filter plate (702) and the second filter plate (705), there is a second guiding layer (704) arranged. The bottoms of the first filter plate (702) and the second filter plate (705) are respectively connected to a chip guiding plate (703), and the top of the second filter plate (705) is connected to the chip guiding plate (703) at the bottom of the first filter plate (702).

7. An automatic blanking machine with uniform blanking from multiple feeding ports according to claim 5, characterized in that: At the bottom of the extension layer (7), a chip outlet (706) is opened. At the bottom of the chip outlet (706), a collection box (707) is arranged. One side of the collection box (707) is connected to the cutting table (1).

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