Shot blasting treatment equipment for motorcycle engine shell

The continuous processing system for motorbike engine shells addresses efficiency issues by maintaining a continuous flow through the shot blasting process, enhancing productivity by preventing interruptions and ensuring stable transport alignment.

CN223098941UActive Publication Date: 2025-07-15CHONGQING TRUMP MASCH CO LTD
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Patent Information

Application Number
CN202421962270.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-07-15
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Existing motorbike engine shell processing methods suffer from reduced efficiency due to the need to pause the shot blasting process during batch changes, leading to downtime and decreased productivity.

Method used

A continuous processing system with a conveyor belt and interlocking components that allows for uninterrupted shot blasting of engine shells by maintaining a continuous flow of shells through the system, using a blocking mechanism to prevent material spillage and ensuring precise alignment and stability during transport.

Benefits of technology

Enhances the efficiency of the shot blasting process by allowing continuous operation without interruptions, improving throughput and reducing downtime during batch changes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of machining, and particularly discloses shot blasting treatment equipment for a motorcycle engine shell, which comprises a shot blasting box, a shot blasting unit positioned in the shot blasting box and a conveying belt horizontally arranged in the shot blasting box, the rotating axis of the conveying belt is perpendicular to the ground, and the shot blasting unit is positioned in the shot blasting box. The side wall of the conveying belt is opposite to the shot blasting unit, and the end of the conveying belt is located outside the feeding port. The hoisting part is detachably connected with the shell and is detachably connected with the side wall, close to the shot blasting unit, of the conveying belt. According to the scheme, when the hoisting piece drives the shell to move to the discharging opening after shot blasting treatment, the shell subjected to shot blasting treatment can be taken down at the moment, and after the shell to be subjected to shot blasting treatment is installed on the hoisting piece, the conveying belt continuously conveys the shell to be subjected to shot blasting treatment for shot blasting treatment; and the shot blasting unit can continuously conduct shot blasting treatment on the shell, and the shot blasting treatment efficiency of the shell is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining, in particular to a shot blasting treatment device for a motorcycle engine housing. Background Art

[0002] After the rough machining of the motorcycle engine housing is completed, metal chips are likely to adhere to the surface of the housing, and internal stress is also likely to remain in the housing. Therefore, the housing is generally subjected to shot blasting treatment to clean the surface, increase adhesion, eliminate internal stress, and improve service life, etc.

[0003] When shot blasting the motorcycle engine housing, a hook type shot blasting machine is mostly used for shot blasting the housing. When transferring the housing into the shot blasting machine, several housings are generally placed in the shot blasting machine in a batch manner for shot blasting treatment. When changing the processing batch of the housing, the shot blasting machine needs to be paused, and after changing the processing batch of the housing, the shot blasting machine is started again. The shot blasting machine will reduce the number of shot blasted housings during the shutdown and other feeding idle periods, and will reduce the shot blasting treatment efficiency of the housing. Content of the Utility Model

[0004] Aiming at the deficiencies existing in the prior art, the utility model provides a shot blasting treatment device for a motorcycle engine housing to solve the problem that when changing the processing batch of the housing, the shot blasting machine will reduce the number of shot blasted housings during the shutdown and other feeding idle periods, and will reduce the shot blasting treatment efficiency of the housing.

[0005] To achieve the above purpose, the basic scheme of the utility model is as follows: A shot blasting treatment device for a motorcycle engine housing, including a shot blasting chamber and a shot blasting unit located inside the shot blasting chamber. The shot blasting chamber is provided with a feeding port, and further includes:

[0006] A conveyor belt, which is horizontally arranged inside the shot blasting chamber. The rotation axis of the conveyor belt is perpendicular to the ground. The side wall of the conveyor belt faces the shot blasting unit, and the end of the conveyor belt is located outside the feeding port.

[0007] A hoisting member detachably connected to the housing, and the hoisting member is detachably connected to the side wall of the conveyor belt close to the shot blasting unit.

[0008] A baffle plate, which can cover the feeding port of the shot blasting chamber.

[0009] The technical principle of the present utility model is as follows: When performing shot peening treatment on the housing, the conveyor belt can cooperate with the lifting member to continuously convey the housing to be shot peened, so that the housing is shot peened by the shot peening unit during the conveying process; when the lifting member drives the shot peened housing to move to the discharge port, the shot peened housing can be removed at this time. After installing the housing to be shot peened on the lifting member, the conveyor belt continuously conveys the housing to be shot peened for shot peening treatment, enabling the shot peening unit to continuously perform shot peening treatment on the housing and improving the shot peening efficiency of the housing.

[0010] Meanwhile, during this process, the baffle can cooperate with the rotation of the conveyor belt to drive the housing. When the housing moves to the discharge port, the baffle opens the feed port of the shot peening chamber to facilitate the housing to enter and exit the feed port of the shot peening chamber; when the housing does not move to the discharge port, the baffle seals the feed port of the shot peening chamber to prevent the shot from splashing out from the feed port.

[0011] Furthermore, several threaded cylinders are fixedly installed by embedding on the side wall of the conveyor belt close to the shot peening unit. The threaded cylinders are detachably connected to the lifting member, and the axis of the threaded cylinder is parallel to the rotation axis of the conveyor belt.

[0012] Through the above settings, the threaded cylinders are more convenient for detachable connection with the lifting member. At the same time, the threaded cylinders are also more convenient for being stably installed on the conveyor belt, and the position of the threaded cylinders is also more convenient for the lifting member after installation to be opposite to the shot peening unit, realizing accurate shot peening treatment.

[0013] Furthermore, the lifting member is in an "L" shape. An external thread that is threadedly connected to the threaded cylinder is provided at the upper end of the lifting member, and a vertically upward limiting protruding rod is fixedly provided at one end of the lifting member away from the external thread.

[0014] Through the above settings, the limiting protruding rod can cooperate with the "L"-shaped lifting member to realize accurate positioning of the hung housing and improve the stability of hanging the housing.

[0015] Furthermore, the end of the limiting protruding rod away from the lifting member is in a frustum shape.

[0016] Through the above settings, when the end of the limiting protruding rod abuts against or slides across the surface of the housing, being in a frustum shape can more smoothly slide across the surface of the housing, reducing the probability of scratching the end of the limiting protruding rod and the housing.

[0017] Furthermore, an intermittent lifting unit is provided between the baffle and the shot peening chamber. The intermittent lifting unit includes:

[0018] A slide rail, which is vertically and fixedly installed on the outer wall of the shot peening chamber and is located on the side of the feed port of the shot peening chamber;

[0019] The electromagnetic slider is slidably controlled and installed on the slide rail. The surface of the baffle is fixedly connected to the electromagnetic slider, and the side of the baffle can abut against the side wall of the conveyor belt near the shot blasting unit.

[0020] Through the above settings, it is more convenient to control the position of the baffle through the electromagnetic slider, facilitate the control of the coincidence state between the baffle and the feed port, facilitate the shell to enter and exit from the material port, and also reduce the ejection amount of the shot.

[0021] Furthermore, an embedding groove for the slide rail to be embedded and installed is provided on the outer wall of the shot blasting box, and one side of the baffle close to the electromagnetic slider fits against the outer wall of the shot blasting box.

[0022] Through the above settings, the stability of the installation of the slide rail is improved. At the same time, it is also convenient for the side wall of the baffle to fit against the outer wall of the shot blasting box, and the stability of the up and down movement of the baffle is improved.

[0023] Furthermore, it also includes a power unit, and the power unit includes:

[0024] A gear that meshes with the inner wall of the conveyor belt;

[0025] A motor that drives the gear to rotate, and the motor is fixedly installed on the shot blasting box.

[0026] Through the above settings, the gear can stably mesh with the inner wall of the conveyor belt, and the stability of the circumferential rotation of the conveyor belt is improved.

[0027] Furthermore, the threaded cylinder is opposite to the tooth groove of the gear.

[0028] Through the above settings, the threaded cylinder can be more stably installed at the teeth of the inner wall of the conveyor belt. The thickness of the conveyor belt here is relatively large, which can improve the installation strength of the threaded cylinder. Description of the Drawings

[0029] Figure 1 It is a schematic structural diagram in the axonometric direction of a shot blasting treatment device for a motorcycle engine shell in an embodiment of the present invention.

[0030] Figure 2 It is a partial bottom view of a shot blasting treatment device for a motorcycle engine shell in an embodiment of the present invention when the conveyor belt is located outside the feed port.

[0031] In the above-mentioned drawings: shot blasting box 10, feed port 101, conveyor belt 20, threaded cylinder 201, lifting member 30, limiting protruding rod 301, baffle 40, gear 501, motor 502, slide rail 60. Detailed Embodiment

[0032] The technical solutions in the present invention will be further described below in conjunction with the drawings and embodiments.

[0033] This embodiment is basically as Figure 1 and Figure 2 shown. An embodiment of the utility model provides a shot blasting treatment device for a motorcycle engine housing, which includes a shot blasting box 10, a shot blasting unit, a power unit, a conveyor belt 20, a lifting member 30 detachably connected to the housing, and a baffle 40 located inside the shot blasting box 10. Feeding ports 101 are horizontally opened on both the left and right sides of the shot blasting box 10, and the two feeding ports 101 are located on the same horizontal straight line.

[0034] As Figure 1 shown, the conveyor belt 20 is horizontally arranged inside the shot blasting box 10. The rotation axis of the conveyor belt 20 is perpendicular to the ground. The side wall of the conveyor belt 20 faces the shot blasting unit. The shot blasting unit is located at the bottom of the shot blasting box 10, and the conveyor belt 20 is located at the top of the shot blasting box 10. The two ends of the conveyor belt 20 are respectively located outside the two feeding ports 101; As Figure 2 shown, a plurality of threaded cylinders 201 are fixedly installed inside the side wall of the conveyor belt 20 close to the shot blasting unit, and the axis of the threaded cylinder 201 is parallel to the rotation axis of the conveyor belt 20; At the same time, as Figure 1 and 2 shown, the lifting member 30 is in an "L" shape. An external thread threadedly connected to the threaded cylinder 201 is provided at the upper end of the lifting member 30. A vertically upward limiting protruding rod 301 is fixedly provided at one end of the lifting member 30 away from the external thread, and the end of the limiting protruding rod 301 away from the lifting member 30 is in a frustum shape.

[0035] At the same time, as Figure 1 and 2 shown, the power unit includes a gear 501 and an electric motor 502 that drives the gear 501 to rotate. The gear 501 meshes with the inner wall of the conveyor belt 20. The electric motor 502 is fixedly installed inside the side walls on both sides of the shot blasting box 10 in an embedded manner, and the threaded cylinder 201 is opposite to the tooth groove of the gear 501.

[0036] As Figure 1 shown, the baffle 40 can cover the feeding port 101 of the shot blasting box 10. An intermittent lifting unit is provided between the baffle 40 and the shot blasting box 10. The intermittent lifting unit includes a slide rail 60 and an electromagnetic slider. An embedding groove for the slide rail 60 to be embedded and installed is provided on the outer wall of the shot blasting box 10. The slide rail 60 is vertically fixedly installed at the embedding groove of the shot blasting box 10 through bolts. The slide rail 60 is located at the side of the feeding port 101 of the shot blasting box 10; The electromagnetic slider is slidably controlled and installed on the slide rail 60. The surface of the baffle 40 is fixedly connected to the electromagnetic slider through bolts. The upper side of the baffle 40 can abut against the side wall of the conveyor belt 20 close to the shot blasting unit, and one side of the baffle 40 close to the electromagnetic slider fits against the outer wall of the shot blasting box 10.

[0037] When the shot peening treatment equipment for the motorcycle engine housing in this embodiment is in use, first control the installation quantity of the hanging members 30 on the conveyor belt 20 and the installation gap between two adjacent hanging members 30 according to the length and width of the housing, so that the hung housings do not block or collide with each other. At this time, only need to screw the upper end of the hanging member 30 to disassemble and assemble with the threaded cylinder 201, which is convenient to control the installation quantity of the hanging member 30 and adapt to the space size required by the housing, and is convenient for all parts of the housing to be evenly shot peened; at the same time, during this process, the vertical height of the lower end of the hanging member 30 can be adjusted, which is convenient to adapt to the space adjustment required at the upper side of the housing, convenient for hanging the housing, and also convenient to adjust the relative distance between the housing and the shot peening unit after hanging the housing, so that the housing can be more comprehensively shot peened.

[0038] When performing shot peening treatment on the housing, start the motor 502. The motor 502 drives the conveyor belt 20 to rotate by driving the gear 501. The conveyor belt 20 drives the hanging member 30 and the housing to synchronously drive through the threaded cylinder 201. At this time, the motor 502 controls the rotation speed of the conveyor belt 20, so that while the conveyor belt 20 drives the hanging member 30 and the housing to rotate, the housing is driven by the conveyor belt 20 to rotate, so that all parts of the housing are synchronously and comprehensively shot peened; during the rotating shot peening process, the baffle 40 slides up and down along the slide rail 60 under the control of the electromagnetic slider, which can prevent the shot from falling out from the feed port 101; when the shot peened housing is removed from the feed port 101, remove the housing on the hanging member 30, and hang the next housing to be shot peened on the hanging member 30 to realize the cyclic treatment of the housing. During this process, there is no need to pause the shot peening unit, reducing the pause time interval required for loading and unloading during shot peening treatment, and improving the shot peening treatment efficiency of the housing.

[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limitations. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. A shot peening treatment device for a motorcycle engine housing, comprising a shot peening box and a shot peening unit located inside the shot peening box. The shot peening box is provided with a feed inlet, and is characterized in that, It further includes: A conveyor belt, which is horizontally arranged in the shot blasting chamber. The rotation axis of the conveyor belt is perpendicular to the ground. The side wall of the conveyor belt faces the shot blasting unit, and the end of the conveyor belt is located outside the feed inlet; A lifting member detachably connected to the housing, and the lifting member is detachably connected to the side wall of the conveyor belt close to the shot blasting unit; A baffle plate that can cover the feed inlet of the shot blasting chamber.

2. The shot peening treatment equipment for a motorcycle engine housing according to claim 1, characterized in that, A plurality of threaded cylinders are fixedly installed by embedding on the side wall of the conveyor belt close to the shot blasting unit. The threaded cylinders are detachably connected to the lifting member, and the axis of the threaded cylinders is parallel to the rotation axis of the conveyor belt.

3. The shot peening treatment equipment for a motorcycle engine housing according to claim 2, wherein, The lifting member is in an "L" shape. An external thread for threaded connection with the threaded cylinder is provided at the upper end of the lifting member, and a vertically upward limiting protruding rod is fixedly arranged at the end of the lifting member away from the external thread.

4. A shot peening treatment device for a motorcycle engine housing according to claim 3, characterized in that, The end of the limiting protruding rod away from the lifting member is in a frustum shape.

5. The shot peening treatment equipment for a motorcycle engine housing according to claim 4, characterized in that, An intermittent lifting unit is provided between the baffle plate and the shot blasting chamber. The intermittent lifting unit includes: A slide rail, which is vertically and fixedly installed on the outer wall of the shot blasting chamber. The slide rail is located at the side of the feed inlet of the shot blasting chamber; An electromagnetic slider, which is slidably controlled and installed on the slide rail. The surface of the baffle plate is fixedly connected to the electromagnetic slider, and the side of the baffle plate can abut against the side wall of the conveyor belt close to the shot blasting unit.

6. The shot peening treatment device for a motorcycle engine housing according to claim 5, characterized in that, An embedding groove for embedding and installing the slide rail is provided on the outer wall of the shot blasting chamber, and the side of the baffle plate close to the electromagnetic slider fits with the outer wall of the shot blasting chamber.

7. A shot peening treatment device for a motorcycle engine housing according to any one of claims 2-6, characterized in that, It further includes a power unit. The power unit includes: A gear, which meshes with the inner wall of the conveyor belt; An electric motor for driving the gear to rotate, and the electric motor is fixedly installed on the shot blasting chamber.

8. The shot peening treatment equipment for a motorcycle engine housing according to claim 7, characterized in that, The threaded cylinder is opposite to the tooth groove of the gear.