Slitting device for edge cutting of casting machine
The rotating blade system on flow casting machines addresses static cling issues by minimizing scrap adhesion, improving cutting efficiency and production speed.
Patent Information
- Application Number
- CN202422387534.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
During the cutting process of existing casting machines, the hob cutting produces film cutting, resulting in electrostatic adsorption, which is difficult to clean, affecting the quality and production efficiency of the film.
A rotary edge cutting device is adopted, including a gearbox, a support seat and a knife shaft. The knife shaft is equipped with a cutter plate. The blade is fixed by a blade pressing block and screws. The blade is removable. The knife shaft is driven by a rotating handle to avoid the adsorption of debris from the hob cutting.
It reduces the adsorption of cutting debris, improves the efficiency and production speed of edge cutting, reduces the impact on film quality, and reduces the waste of raw materials.
Smart Images

Figure CN223099343U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slitting of casting machines, and specifically relates to a slitting device for trimming the edges of a casting machine. Background Art
[0002] A casting machine is a special device for manufacturing casting films. During the production process, it is necessary to perform high-temperature melting processing on raw materials under high-temperature conditions to make the raw materials have a certain plasticity, and then form a film through die head extrusion and roller calendering. The original factory is equipped with air-pressure hobs. When producing relatively thick films, during the process of trimming the edges by the hobs, film chips will be generated during the cutting between the upper and lower hobs. After the film is formed, static electricity is generated due to the friction of the guide rollers. The film chips cut and dropped by the hobs are adsorbed onto the film by static electricity, which is difficult to clean, and has a great impact on the quality and production efficiency of the casting film. Content of the Utility Model
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, and provide a slitting device for trimming the edges of a casting machine to solve the deficiencies of the prior art.
[0004] The purpose of the utility model is realized through the following technical solutions: A slitting device for trimming the edges of a casting machine is installed on the rear frame of the traction machine of the casting equipment, and includes a reduction box, a support seat and a cutter shaft. The axial direction of the cutter shaft is perpendicular to the conveying direction of the film. One end of the cutter shaft is connected to the output shaft of the reduction box, and the other end is connected to the support seat. The support seat and the reduction box are both installed on the rear frame of the traction machine of the casting equipment. A plurality of cutter discs are sleeved on the cutter shaft, and a blade is connected to the bottom of the cutter disc.
[0005] Further, the cutter shaft adopts a hexagonal shaft, the cutter disc is provided with a hexagonal hole, the cutter shaft fits through the hexagonal hole, and a cutter disc rotation handle is threadedly connected to the top of the cutter disc. The cutter disc rotation handle is used to lock the cutter disc on the cutter shaft.
[0006] Further, a threaded hole and a rectangular groove are sequentially communicated from top to bottom on the top of the cutter disc. The rectangular groove communicates with the hexagonal hole. A cutter disc pressing block is slidably fitted in the rectangular groove. The threaded shaft of the cutter disc rotation handle is threadedly connected to the threaded hole, and the threaded shaft is rotationally connected to the cutter disc pressing block through a bearing. The cutter disc pressing block abuts against the cutter shaft.
[0007] Further, a cutter groove is provided at the bottom of the cutter disc, a blade pressing block is arranged in the cutter groove, a part of the blade is arranged in the cutter groove, and the blade pressing block moves close to or away from the blade. The blade pressing block is used to press the blade on the cutter disc.
[0008] Further, one side of the cutter head is threadedly connected with a blade pressing screw, and the tail of the blade pressing screw penetrates into the cutter groove and is rotatably connected with the blade pressing block.
[0009] Further, one side of the blade is provided with a strip-shaped protrusion, and one side of the blade pressing block is provided with a strip-shaped groove, and the strip-shaped protrusion is adapted to be arranged in the strip-shaped groove.
[0010] Further, one end of the cutter shaft is rotatably connected with a mounting shaft, a circular hole for the mounting shaft to penetrate is provided on the support seat, and the support seat is threadedly connected with a support seat rotating handle, and the tail of the support seat rotating handle penetrates into the circular hole and abuts against the mounting shaft.
[0011] Further, a rotating handle is connected to the input shaft of the reduction box.
[0012] The beneficial effects of the utility model are as follows:
[0013] The traditional hob-type edge cutting is changed to rotary edge cutting, reducing cutting debris and avoiding excessive adsorption of film debris on the blade, which affects the edge cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 FIG. is a schematic structural diagram of a slitting device for edge cutting of a casting machine according to the utility model;
[0015] Figure 2 FIG. is an installation schematic diagram of a cutter shaft in a slitting device for edge cutting of a casting machine according to the utility model;
[0016] Figure 3 FIG. is a matching schematic diagram of a cutter shaft and a cutter head in a slitting device for edge cutting of a casting machine according to the utility model;
[0017] Figure 4 FIG. is an internal structural schematic diagram of a cutter head in a slitting device for edge cutting of a casting machine according to the utility model;
[0018] In the figure, 1 - reduction box, 2 - support seat, 3 - cutter shaft, 4 - cutter head, 11 - rotating handle, 21 - support seat rotating handle, 41 - blade, 43 - blade pressing screw, 44 - cutter head rotating handle, 45 - hexagonal hole, 46 - threaded hole, 47 - rectangular groove, 48 - cutter head pressing block, 49 - cutter groove, 50 - blade pressing block, 51 - strip-shaped protrusion, 52 - strip-shaped groove, 53 - mounting shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] Embodiment 1
[0020] As Figures 1 to 4As shown in the figure, a slitting device for trimming the edges of a casting machine is installed on the rear frame of the traction machine of the casting equipment. It includes a reduction gearbox 1, a support base 2, and a cutter shaft 3. The axial direction of the cutter shaft 3 is perpendicular to the conveying direction of the film. One end of the cutter shaft 3 is connected to the output shaft of the reduction gearbox 1, and the other end is connected to the support base 2. Both the support base 2 and the reduction gearbox 1 are installed on the rear frame of the traction machine of the casting equipment. A number of cutter discs 4 are sleeved on the cutter shaft 3, and a blade 41 is connected to the bottom of the cutter disc 4. The housing of the reduction gearbox 1 and the support base 2 are both installed on the rear frame of the traction machine of the casting equipment by bolts. The corresponding number of cutter discs 4 is installed according to the slitting requirements. The input shaft of the reduction gearbox 1 is connected with a rotating handle 11. By rotating the rotating handle 11, the cutter shaft 3 is driven to rotate. The cutter shaft 3 drives the cutter disc 4 to rotate, and the cutter disc 4 drives the blade 41 to rotate, so that the blade 41 can rotate to the lower part to achieve the effect of trimming the edges. With its efficient, fast, and stable processing ability, it can greatly improve the processing speed and production efficiency. The traditional hob-type edge trimming machine cannot compare with the blade-type edge trimming machine of this application in terms of efficiency. Moreover, in the case of thick films, the hob method is prone to knife edge marks, resulting in waste of raw materials. Since the blade 41 can slice quickly and stably, the cutting debris is less, the adsorption amount of the debris is reduced, and thus the influence on the edge trimming of the film is reduced. Preferably, the blade can use a traditional utility knife blade, which reduces the cost.
[0021] Embodiment 2
[0022] On the basis of Embodiment 1, as Figure 1 and Figure 3 shown, one end of the cutter shaft 3 is rotatably connected to a mounting shaft 53. A circular hole for the mounting shaft 53 to pass through is opened on the support base 2. A support base rotating handle 21 is threadedly connected to the support base 2. The tail of the support base rotating handle 21 penetrates into the circular hole and abuts against the mounting shaft 53, sleeving the support base 2 on the mounting shaft 53, and then tightening the support base rotating handle 21 to make the support base rotating handle 21 tightly abut against the mounting shaft 53, thereby stably installing the support base 2 on the cutter shaft 3. Due to the rotational connection between the cutter shaft 3 and the mounting shaft 53, the cutter shaft 3 can smoothly drive the cutter disc 4 to rotate.
[0023] Embodiment 3
[0024] On the basis of Embodiment 2, as Figure 1 、 Figure 3 and Figure 4As shown in the figure, the tool shaft 3 adopts a hexagonal shaft. The tool disc 4 is provided with a hexagonal hole 45. The tool shaft 3 is fitted through the hexagonal hole 45. A tool disc rotation handle 44 is threadedly connected to the top of the tool disc 4. The tool disc rotation handle 44 is used to lock the tool disc 4 on the tool shaft 3. Threaded holes 46 and rectangular grooves 47 are sequentially communicated from top to bottom on the top of the tool disc 4. The rectangular groove 47 is communicated with the hexagonal hole 45. A tool disc pressing block 48 is slidably fitted in the rectangular groove 47. The threaded shaft of the tool disc rotation handle 44 is threadedly connected to the threaded hole 46, and the threaded shaft is rotatably connected to the tool disc pressing block 48 through a bearing. The tool disc pressing block 48 abuts against the tool shaft 3. The contact area with the tool shaft 3 is increased by the setting of the tool disc pressing block 48, so that the connection strength between the tool disc 4 and the tool shaft 3 is relatively high. Secondly, the bottom surface of the tool disc pressing block 48 abuts tightly against the tool shaft 3, and the top is located in the rectangular groove 47, thereby limiting the tool disc pressing block 48, and further well limiting the rotational offset of the tool disc 4; the operation is simple, and only by rotating the tool disc rotation handle 44, the tool disc pressing block 48 can be driven to move up and down to complete the tooling and disassembly of the tool disc 4.
[0025] Embodiment 4
[0026] On the basis of Embodiment 3, as Figure 3 and Figure 4 shown, a tool groove 49 is provided at the bottom of the tool disc 4. A blade pressing block 50 is arranged in the tool groove 49. A part of the blade 41 is arranged in the tool groove 49. The blade pressing block 50 moves closer to or away from the blade 41. The blade pressing block 50 is used to press the blade 41 on the tool disc 4. A blade pressing screw 43 is threadedly connected to one side of the tool disc 4. The tail of the blade pressing screw 43 penetrates into the tool groove 49 and is rotatably connected to the blade pressing block 50. By rotating the blade pressing screw 43, the blade pressing block 50 is driven to move closer to or away from the blade 41, so as to press the blade 41 on the tool disc 4. The detachable installation of the blade 41 facilitates the replacement of the blade 41. When the blade 41 is worn, the blade pressing bolt 43 can be loosened to replace the blade 41, ensuring that the trimming operation is not affected.
[0027] Furthermore, as Figure 4 shown, a strip-shaped protrusion 51 is arranged on one side of the blade 41, and a strip-shaped groove 52 is provided on one side of the blade pressing block 50. The strip-shaped protrusion 51 is fitted in the strip-shaped groove 52. The tooling strength of the blade 41 is enhanced through the cooperation of the strip-shaped protrusion 51 and the strip-shaped groove 52, ensuring that the blade 41 will not be offset under the rotation of the tool shaft 3.
Claims
1. A slitting device for trimming the edges of a casting machine, which is installed on the rear frame of the traction machine of the casting equipment, and is characterized in that It includes a speed reducer (1), a support base (2) and a cutter shaft (3). The axial direction of the cutter shaft (3) is perpendicular to the conveying direction of the film. One end of the cutter shaft (3) is connected to the output shaft of the speed reducer (1), and the other end is connected to the support base (2). Both the support base (2) and the speed reducer (1) are installed on the rear rack of the casting equipment tractor. A number of cutter discs (4) are sleeved on the cutter shaft (3), and a blade (41) is connected to the bottom of the cutter disc (4).
2. The slitting device for trimming edges of a casting machine according to claim 1, characterized in that, The cutter shaft (3) is a hexagonal shaft. The cutter disc (4) is provided with a hexagonal hole (45). The cutter shaft (3) is fitted through the hexagonal hole (45). A cutter disc rotation handle (44) is threadedly connected to the top of the cutter disc (4). The cutter disc rotation handle (44) is used to lock the cutter disc (4) on the cutter shaft (3).
3. The slitting device for trimming edges of a casting machine according to claim 2, wherein, Threaded holes (46) and rectangular grooves (47) are sequentially communicated and opened from top to bottom at the top of the cutter disc (4). The rectangular groove (47) communicates with the hexagonal hole (45). A cutter disc pressing block (48) is slidably fitted in the rectangular groove (47). The threaded shaft of the cutter disc rotation handle (44) is threadedly connected to the threaded hole (46), and the threaded shaft is rotatably connected to the cutter disc pressing block (48) through a bearing. The cutter disc pressing block (48) abuts against the cutter shaft (3).
4. A slitting device for trimming the edges of a casting machine according to claim 1, characterized in that, A cutter groove (49) is opened at the bottom of the cutter disc (4). A blade pressing block (50) is arranged in the cutter groove (49). A part of the blade (41) is arranged in the cutter groove (49). The blade pressing block (50) moves close to or away from the blade (41). The blade pressing block (50) is used to press the blade (41) on the cutter disc (4).
5. The slitting device for trimming edges of a casting machine according to claim 4, characterized in that, A blade pressing screw (43) is threadedly connected to one side of the cutter disc (4). The tail of the blade pressing screw (43) penetrates into the cutter groove (49) and is rotatably connected to the blade pressing block (50).
6. The slitting device for trimming the edges of a casting machine according to claim 5, characterized in that, A strip-shaped protrusion (51) is arranged on one side of the blade (41). A strip-shaped groove (52) is opened on one side of the blade pressing block (50). The strip-shaped protrusion (51) is fitted in the strip-shaped groove (52).
7. A slitting device for trimming the edges of a casting machine according to claim 1, characterized in that, One end of the cutter shaft (3) is rotatably connected to a mounting shaft (53). A circular hole for the mounting shaft (53) to penetrate is opened on the support base (2). A support base rotation handle (21) is threadedly connected to the support base (2). The tail of the support base rotation handle (21) penetrates into the circular hole and abuts against the mounting shaft (53).
8. The slitting device for trimming the edges of a casting machine according to claim 1, characterized in that, A rotation handle (11) is connected to the input shaft of the speed reducer (1).