Waste film cutting device
An automated film cutting device addresses inefficiencies and core damage in manual cutting by using drive mechanisms to adjust and move a cutting blade, enabling simultaneous cutting of multiple cores.
Patent Information
- Application Number
- CN202422052451.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-23
AI Technical Summary
In the prior art, unqualified films on the film production line require manual cutting, resulting in damage to the core and low cutting efficiency.
A waste film cutting device is designed, including a frame, a driving member and a cutting knife. The driving member drives the cutting knife to move in the horizontal direction, and combines the support table and a fixed seat to realize automatic cutting of multiple cores to avoid core damage.
Simultaneous cutting of multiple cores is achieved, which improves cutting efficiency and reduces core damage.
Smart Images

Figure CN223099424U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diaphragm preparation devices, in particular to a waste film cutting device. Background Art
[0002] In the prior art, the produced thin films are generally wound on a core. When the films produced by the production line are unqualified and need to be processed, they need to be removed from the core.
[0003] Currently, the general method is to cut manually, cutting the film from the core. In this operation process, it is easy to cause the operator to damage the core, resulting in the core being unable to be reused as a secondary resource. Moreover, only one film on one core can be cut manually at a time, resulting in low cutting efficiency. Summary of the Utility Model
[0004] The purpose of the utility model is to provide a waste film cutting device, which can automatically cut the waste film on the core, is not easy to damage the core, and can cut the waste film on multiple cores at one time, improving the cutting efficiency.
[0005] To achieve the above object, the utility model adopts the following technical solutions:
[0006] A waste film cutting device for cutting the waste film on a core, comprising:
[0007] A frame;
[0008] A first driving member, the first driving member is arranged on the frame, a second driving member is arranged at the output end of the first driving member, a cutter is arranged at the output end of the second driving member, the second driving member drives the cutter to move up and down, and the first driving member drives the cutter to move along a horizontal first direction;
[0009] A third driving member, the third driving member is arranged on the frame, a support table is arranged at the output end of the third driving member, a first fixing seat and a second fixing seat are arranged on the support table at intervals along the first direction, and the third driving member drives the support table to move along the first direction;
[0010] A placement roller, one end of the placement roller is arranged on the first fixing seat, the other end of the placement roller is arranged on the second fixing seat, the first fixing seat or the second fixing seat is detachably connected to the placement roller, and the core can be sleeved on the placement roller.
[0011] In some embodiments, a fourth driving member is arranged at the output end of the first driving member, the second driving member is arranged at the output end of the fourth driving member, the fourth driving member drives the cutter to move along a horizontal second direction, and the first direction is perpendicular to the second direction.
[0012] In some embodiments, a mounting plate is provided at the output end of the fourth driving member. Two proximity switches are vertically spaced on the mounting plate. The proximity switches are connected to the second driving member. An induction sheet cooperating with the proximity switches is further provided at the output end of the second driving member. The induction sheet synchronously moves up and down with the cutting knife.
[0013] In some embodiments, one of the first fixing seat and the second fixing seat is provided with a limiting groove, and the other is provided with a clamping hole.
[0014] In some embodiments, a lifting driving member is further included. The lifting driving member is disposed on the support platform, and the first fixing seat or the second fixing seat provided with the limiting groove is disposed at the output end of the lifting driving member.
[0015] In some embodiments, a rotation driving member is further included. The rotation driving member is disposed on the support platform, and the lifting driving member is disposed at the output end of the rotation driving member.
[0016] In some embodiments, baffles are provided at both ends of the support platform in the second direction.
[0017] In some embodiments, the waste film cutting device further includes a cover body. The cover body covers the frame body. The first driving member is disposed inside the cover body. The cover body is provided with an openable and closable cover door. The support platform can enter and exit the cover body through the cover door.
[0018] In some embodiments, a conveying rail is provided on the frame body. The conveying rail extends along the first direction. Part of the conveying rail extends into the cover body through the cover door. The support platform moves on the conveying rail.
[0019] In some embodiments, the waste film cutting device further includes a dust suction member. A dust suction hole is provided on the cover body. The dust suction member is connected to the dust suction hole.
[0020] Advantages of the present utility model:
[0021] When it is necessary to cut the waste film, the placement roller is removed from the first fixing seat or the second fixing seat. Subsequently, a plurality of cores wound with waste film are sleeved on the placement roller, and the placement roller is put back; then the third driving member can be driven to move it along the first direction to the second driving member, and then the height of the cutting knife is adjusted by the second driving member. After the height adjustment is completed, the cutting knife can be driven to move along the first direction by the first driving member to cut the waste film, so that the waste film is separated from the above-mentioned core. Furthermore, multiple waste films can be cut at one time, improving the cutting efficiency and not easily damaging the core. Description of the Drawings
[0022] Figure 1It is a schematic diagram of removing the cover door of the waste film cutting device of the present utility model;
[0023] Figure 2 It is an overall schematic diagram of the waste film cutting device of the present utility model;
[0024] Figure 3 It is a schematic diagram of the support table in the waste film cutting device of the present utility model;
[0025] Figure 4 It is a schematic diagram showing the cutting knife of the waste film cutting device of the present utility model.
[0026] In the figure:
[0027] 1. Frame body; 2. First driving member; 3. Second driving member; 4. Support table; 5. First fixing seat; 6. Second fixing seat; 7. Placing roller; 8. Cutting knife; 9. Third driving member; 10. Fourth driving member; 11. Mounting plate; 12. Proximity switch; 13. Inductive sheet; 14. Lifting driving member; 15. Rotating driving member; 16. Baffle; 17. Cover body; 18. Conveyor rail; 19. Dust suction pipe; 20. Core; 21. Cover door. Detailed implementation manners
[0028] The present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the present utility model, rather than limiting the present utility model. In addition, it should be noted that for the convenience of description, only parts related to the present utility model rather than all structures are shown in the drawings.
[0029] In the description of the present utility model, unless otherwise clearly defined and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0030] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may include direct contact between the first and second features, or may include the first and second features not being in direct contact but in contact through additional features therebetween. Moreover, the first feature being "above", "over" and "on top of" the second feature includes the first feature being directly above and obliquely above the second feature, or merely indicating that the horizontal height of the first feature is higher than that of the second feature. The first feature being "below", "beneath" and "underneath" the second feature includes the first feature being directly below and obliquely below the second feature, or merely indicating that the horizontal height of the first feature is less than that of the second feature.
[0031] In the description of this embodiment, the orientation or positional relationships such as "above", "below", "left", "right", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of description and simplifying the operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.
[0032] As Figures 1 to 4 shown, the present utility model provides a waste film cutting device for cutting the waste film on the core 20, which includes a frame 1, a first driving member 2, a second driving member 3, a third driving member 9, a support table 4 and a placement roller 7. The first driving member 2 is arranged on the frame 1, the output end of the first driving member 2 is provided with the second driving member 3, the output end of the second driving member 3 is provided with a cutter 8, the second driving member 3 drives the cutter 8 to move up and down, and the first driving member 2 drives the cutter 8 to move along a horizontal first direction; the third driving member 9 is arranged on the frame 1, the output end of the third driving member 9 is provided with the support table 4, the support table 4 is provided with a first fixing seat 5 and a second fixing seat 6 arranged at intervals along the first direction, and the third driving member 9 drives the support table 4 to move along the first direction; one end of the placement roller 7 is arranged on the first fixing seat 5, the other end of the placement roller 7 is arranged on the second fixing seat 6, the first fixing seat 5 or the second fixing seat 6 is detachably connected to the placement roller 7, and the core 20 can be sleeved on the placement roller 7. When cutting the waste film is required, the placement roller 7 is removed from the first fixing seat 5 or the second fixing seat 6, then a plurality of cores 20 wound with waste film are sleeved on the placement roller 7 along the axial direction of the placement roller 7, and the placement roller 7 is put back; then the third driving member 9 can be driven to move it along the first direction to the second driving member 3, and then the height of the cutter 8 is adjusted by the second driving member 3. After the height adjustment is completed, the cutter 8 can be driven by the first driving member 2 to move along the first direction to cut the waste film, so that the waste film is separated from the above-mentioned core 20, and thus multiple waste films can be cut at one time, improving the cutting efficiency and not easily damaging the core 20 at the same time.
[0033] In the current embodiment, the first fixing seat 5 and the second fixing seat 6 are arranged along the first direction, so that the placement roller 7 extends along the first direction, enabling the cutting knife 8 to cut off the waste film with a single cut along the first direction. The placement roller 7 is an air shaft roller. The reserved holes of the air shaft roller are inflated by an air inflation pen to fix the air shaft roller to the core 20. The first direction is Figure 1 the x direction in
[0034] As Figure 4 shown, in some embodiments, a fourth driving member 10 is further provided at the output end of the first driving member 2, the second driving member 3 is arranged at the output end of the fourth driving member 10, and the fourth driving member 10 drives the cutting knife 8 to move along the horizontal second direction. The first direction is perpendicular to the second direction. Thus, by combining the horizontal first direction and second direction with the lifting of the cutting knife 8, the cutting knife 8 can move in three directions. Furthermore, the height of the cutting knife 8 can be adjusted in the vertical direction by the lifting of the cutting knife 8, and the cutting position of the cutting knife 8 can be adjusted by the horizontal second direction. Subsequently, the first cutting knife 8 moves in the first direction for cutting. The second direction is Figure 1 the Y direction in
[0035] It should be noted here that the forms of the first driving member 2, the second driving member 3, and the fourth driving member 10 are not limited, and can be in the form of a linear module, a cylinder, or an oil cylinder, etc. In the current embodiment, a linear module is adopted to ensure the stability and accuracy of driving.
[0036] In the current embodiment, two first driving members 2 are provided. The two first driving members 2 are arranged at intervals along the second direction. The fourth driving member 10 is arranged at the output ends of the two first driving members 2, and the second driving member 3 is located between the two first driving members 2, thereby ensuring the stability of the cutting knife 8 during cutting.
[0037] In some embodiments, for the convenience of installation, mounting plates 11 are provided at the output ends of the first driving member 2, the second driving member 3, and the fourth driving member 10. The fourth driving member 10 is arranged on the mounting plate 11 at the output end of the first driving member 2, the second driving member 3 is arranged on the mounting plate 11 at the output end of the fourth driving member 10, and the cutting knife 8 is arranged on the mounting plate 11 at the output end of the second driving member 3. The cutting knife 8 includes a cutting knife driving member and a knife body, and the knife body is connected to the output end of the cutting knife driving member. In some embodiments, an arc-shaped opening protective cover is further provided on the knife body to prevent the material from splashing out during cutting. The protective cover is a prior art and will not be elaborated here.
[0038] As Figure 4As shown, further, in order to ensure that the lifting range of the cutting tool 8 remains within a certain range during cutting and prevent its lifting range from being too large, two proximity switches 12 are spaced up and down on the mounting plate 11 at the output end of the fourth driving member 10. The proximity switches 12 are connected to the second driving member 3. An induction sheet 13 that cooperates with the proximity switches 12 is also provided at the output end of the second driving member 3. When the second driving member 3 drives the cutting tool 8 to lift and lower, the induction sheet 13 can be synchronously driven to lift and lower. When the induction sheet 13 faces the proximity switches 12, the second driving member 3 can be controlled to stop moving, thereby limiting the moving range of the lifting of the cutting tool 8, preventing it from moving too high, and at the same time preventing it from descending too low and damaging the core 20.
[0039] As Figure 3 shown, in order to facilitate placing the core 20 on the placement roller 7, the first fixed seat 5 or the second fixed seat 6 is detachably connected to the placement roller 7, so that at least one end of the placement roller 7 can be detached from the first fixed seat 5 or the second fixed seat 6, and then the core 20 is sleeved onto the placement roller 7 from this end. In some embodiments, one of the first fixed seat 5 and the second fixed seat 6 is provided with a limiting groove, and the other is provided with a clamping hole to be able to clamp and fix the placement roller 7. Thus, one end of the placement roller 7 is inserted and limited in the above-mentioned clamping hole, and the other end of the placement roller 7 is lapped in the above-mentioned limiting groove, so as to facilitate detaching the placement roller 7 from the above-mentioned limiting groove for the operation of sleeving the core 20. It can be understood that in some alternative embodiments, both the first fixed seat 5 and the second fixed seat 6 can be provided with the above-mentioned limiting grooves.
[0040] Further, a lifting driving member 14 is provided on the support table 4. The first fixed seat 5 or the second fixed seat 6 provided with the limiting groove is arranged at the output end of the lifting driving member 14, so that the first fixed seat 5 or the second fixed seat 6 can be lifted during sleeving, avoiding interference when supporting the placement roller 7 after sleeving is completed. Further still, a rotation driving member 15 is also provided on the support table 4. The rotation driving member 15 is arranged on the support table 4, and the lifting driving member 14 is arranged at the output end of the rotation driving member 15, so that the lifting driving member 14 can be driven to rotate and avoid interference during sleeving. Exemplarily, the lifting driving member 14 is a lifting cylinder, and the rotation driving member 15 is a rotation cylinder.
[0041] Further, two sets of the first fixed seat 5 and the second fixed seat 6 are arranged on the support table 4, and the two sets of the first fixed seat 5 and the second fixed seat 6 are spaced along the second direction; thus, two placement rollers 7 can be supported, further improving the cutting efficiency.
[0042] In some embodiments, baffles 16 are provided at both ends of the support table 4 in the second direction, and the baffles 16 can be used to block the waste film after cutting. Further, in order to ensure the strength of the support plate, a plurality of reinforcing ribs are provided on the mutually facing sides of the support plates.
[0043] As Figure 1 and Figure 2 shown, in some embodiments, the waste film cutting device further includes a cover body 17, the cover body 17 covers the frame body 1, the first driving member 2 is located inside the cover body 17, that is to say, the second driving member 3 and the fourth driving member 10 are also located inside the cover body 17, so as to form a cutting area inside the cover body 17 and a loading and unloading area outside the cover body 17; and a cover door 21 that can be opened and closed is provided on the cover body 17, the cover door 21 is located on one side of the cover body 17 in the first direction, so that the third driving member 9 can drive the support table 4 to enter and exit the cover body 17 through the cover door 21 and move between the loading and unloading area and the cutting area. In the current embodiment, when the third driving member 9 completely conveys the support table 4 into the cover body 17, the lifting driving member 14 is arranged on the side of the support table 4 close to the cover door 21, which is convenient for placing the core 20 on the placement roller 7. Exemplarily, the third driving member 9 can adopt a linear module, a cylinder or an oil cylinder, etc. In the current embodiment, the third driving member 9 is a cylinder, and the output end of the cylinder is connected to the support table 4; in order to facilitate the movement of the support table 4, a conveying rail 18 is further provided on the frame body 1, the conveying rail 18 extends along the first direction, and a part of the conveying rail 18 extends into the cover body 17 through the cover door 21, and the support table 4 is movably arranged on the conveying rail 18, so as to convey the waste film in the first direction.
[0044] In some embodiments, the waste film cutting device further includes a dust suction member (not shown in the figure), a dust suction hole is provided on the cover body 17, and the dust suction member is connected to the dust suction hole through a dust suction pipe 19, so as to suck dust and remove impurities when cutting the waste film, avoid the splashing dust foam from overflowing, and reduce pollution. It should be noted that the form of the dust suction member is not specifically limited.
[0045] In some embodiments, the waste film cutting device may further include a control system, the control system is connected to the first driving member 2, the second driving member 3, the third driving member 9, the fourth driving member 10, the proximity switch 12, the lifting driving member 14, the rotation driving member 15 and the dust suction member, etc., so as to perform automatic control; it can be understood that the control system includes but is not limited to adopting a PLC system (Programmable Logic Controller).
[0046] The following briefly describes the cutting process:
[0047] The user controls through the control system to drive the support platform 4 by the third driving member 9 to be located outside the cover body 17, place the core 20 with the waste film sleeved thereon on the placement roller 7, place the placement roller 7 on the first fixing seat 5 and the second fixing seat 6 for fixation, then drive the support platform 4 into the cover body 17 by the third driving member 9, then adjust the position of the cutting knife 8 by the second driving member 3 and the fourth driving member 10, close the cover door 21, then drive the cutting knife 8 to move along the first direction by the first driving member 2 to cut the waste film, and ensure the normal operation of the dust suction member during the cutting. After the cutting is completed, open the cover door 21, drive the support platform 4 out of the cover body 17 by the third driving member 9, and the operator performs blanking.
[0048] Obviously, the above-mentioned embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limiting the implementation manners of the present invention. For those of ordinary skill in the art, various obvious changes, re-adjustments and substitutions can be made without departing from the protection scope of the present invention. It is not necessary and impossible to enumerate all the implementation manners here. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the claims of the present invention.
Claims
1. Waste film cutting device, used for cutting waste film on a core (20), characterized in that, Comprising: A frame body (1); A first driving member (2), the first driving member (2) is arranged on the frame body (1), a second driving member (3) is arranged at the output end of the first driving member (2), a cutter (8) is arranged at the output end of the second driving member (3), the second driving member (3) drives the cutter (8) to move up and down, and the first driving member (2) drives the cutter (8) to move along a horizontal first direction; A third driving member (9), the third driving member (9) is arranged on the frame body (1), a support platform (4) is arranged at the output end of the third driving member (9), a first fixing seat (5) and a second fixing seat (6) which are arranged at intervals along the first direction are arranged on the support platform (4), and the third driving member (9) drives the support platform (4) to move along the first direction; A placement roller (7), one end of the placement roller (7) is arranged on the first fixing seat (5), the other end of the placement roller (7) is arranged on the second fixing seat (6), the first fixing seat (5) or the second fixing seat (6) is detachably connected to the placement roller (7), and a core (20) can be sleeved on the placement roller (7).
2. The waste film cutting device according to claim 1, wherein A fourth driving member (10) is arranged at the output end of the first driving member (2), the second driving member (3) is arranged at the output end of the fourth driving member (10), the fourth driving member (10) drives the cutter (8) to move along a horizontal second direction, and the first direction is perpendicular to the second direction.
3. The waste film cutting device according to claim 2, wherein, An installation plate (11) is arranged at the output end of the fourth driving member (10), two proximity switches (12) are arranged at intervals up and down on the installation plate (11), the proximity switches (12) are connected to the second driving member (3), an induction sheet (13) which cooperates with the proximity switches (12) is further arranged at the output end of the second driving member (3), and the induction sheet (13) moves up and down synchronously with the cutter (8).
4. The waste film cutting device according to claim 1, wherein One of the first fixing seat (5) and the second fixing seat (6) is provided with a limiting groove, and the other is provided with a clamping hole.
5. The waste film cutting device according to claim 4, characterized in that, It further comprises a lifting driving member (14), the lifting driving member (14) is arranged on the support platform (4), and the first fixing seat (5) or the second fixing seat (6) provided with the limiting groove is arranged at the output end of the lifting driving member (14).
6. The waste film cutting device according to claim 5, characterized in that, It further comprises a rotation driving member (15), the rotation driving member (15) is arranged on the support platform (4), and the lifting driving member (14) is arranged at the output end of the rotation driving member (15).
7. The waste film cutting device according to claim 2, characterized in that Baffles (16) are arranged at both ends of the support platform (4) in the second direction.
8. The waste film cutting device according to any one of claims 1-7, characterized in that, The waste film cutting device further comprises a cover body (17), the cover body (17) covers the frame body (1), the first driving member (2) is arranged in the cover body (17), the cover body (17) is provided with an openable and closable cover door (21), and the support platform (4) can enter and exit the cover body (17) through the cover door (21).
9. The waste film cutting device according to claim 8, characterized in that, A conveying rail (18) is provided on the frame body (1). The conveying rail (18) extends along the first direction. A part of the conveying rail (18) extends into the housing (17) through the hood door (21). The support table (4) moves on the conveying rail (18).
10. The waste film cutting device according to claim 8, characterized in that, The waste film cutting device further includes a dust suction member. A dust suction hole is provided on the housing (17). The dust suction member is connected to the dust suction hole.