Customized cabinet basin mold

Abstract

The utility model belongs to the technical field of ceramic production equipment, and particularly relates to a customized cabinet basin mold which comprises a concave fan, a convex fan and a ring plate, the concave fan and the convex fan are fixed on the ring plate after being buckled to form a cavity for preparing a cabinet basin, first grooves are symmetrically formed in the upper surface of the concave fan, and second grooves are symmetrically formed in the lower surface of the convex fan. A replaceable concave fan movable block is arranged in the first groove, a second groove corresponding to the first groove in position is symmetrically formed in the lower surface of the convex fan, a replaceable convex fan movable block is arranged in the second groove, and the concave fan movable block and the convex fan movable block have various specifications and sizes. The concave fan movable block and the convex fan movable block which are replaceable are arranged on the concave fan and the convex fan respectively, a manufacturer only needs to install the concave fan movable blocks and the convex fan movable blocks of different specifications according to the sizes of customized cabinet basins, and the effect that multiple cabinet basins of the customized sizes can be produced through one set of customized cabinet basin mold can be achieved; the requirements of customers for various sizes of customized cabinet basins are met, and the whole customized cabinet basin mold is simple in structure, convenient to use and practical.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic production equipment, and particularly relates to a customized cabinet basin mold. Background Art

[0002] A ceramic integrated cabinet basin is a ceramic basin in which the tabletop and the washbasin are integrally fired. The tabletop and the washbasin are seamlessly connected, making the whole cabinet basin more beautiful and firm, and it is also convenient to clean and not easy to store water, which is favored by more and more customers in the market. However, in the actual decoration process, due to various reasons, the reserved sizes for installing the cabinet basin are diverse, while the sizes of most ceramic cabinet basins on the market are standard and fixed. It is difficult to find a cabinet basin that fits exactly the reserved installation space for decoration. In order to make full use of every inch of space, especially for small-sized houses with limited usable space, customers can only choose to customize the size of the ceramic cabinet basin. However, for a customized-size ceramic cabinet basin, the manufacturer needs to make a corresponding cabinet basin production mold according to the customized size. The existing traditional cabinet basin mold structure cannot achieve size adjustment, and each mold can only produce a cabinet basin of one size. Most of the customized-size cabinet basin molds are shelved and sealed after being used once or several times, resulting in a high production cost for customized cabinet basins. Customers need to pay a high customization fee. At the same time, in order to meet the customized size requirements of different cabinet basins, the manufacturer needs to make a large number of customized cabinet basin molds. These molds not only occupy a large amount of factory space, but also need to be carried back and forth by workers to replace different cabinet basin molds during the production process, wasting a large amount of raw materials and manpower.

[0003] Therefore, it is urgent to design a customized cabinet basin mold that can adjust the size according to the size of the customized cabinet basin. Summary of the Utility Model

[0004] To overcome the problems in the background art, the utility model provides a customized cabinet basin mold, which includes a concave fan, a convex fan and a ring plate. After the concave fan and the convex fan are buckled, they are fixed on the ring plate to form a cavity for preparing the cabinet basin, wherein: symmetric first grooves are arranged on the upper surface of the concave fan, and replaceable concave fan movable blocks are arranged in the first grooves; symmetric second grooves corresponding to the positions of the first grooves are arranged on the lower surface of the convex fan, and replaceable convex fan movable blocks are arranged in the second grooves; the concave fan movable blocks and the convex fan movable blocks have various specifications and sizes.

[0005] Further, symmetric first through holes are arranged on the concave fan, first fasteners corresponding to the positions of the first through holes are arranged on the concave fan movable blocks, and the first fasteners pass through the first through holes to fix the concave fan movable blocks and the concave fan.

[0006] Further, symmetric second through holes are arranged on the convex fan, second fasteners corresponding to the positions of the second through holes are arranged on the convex fan movable blocks, and the second fasteners pass through the second through holes to fix the convex fan movable blocks and the convex fan.

[0007] Furthermore, a concave fan-shaped movable block positioning block is provided on the side of the concave fan-shaped movable block close to the first groove, and a first positioning sliding groove adapted to the concave fan-shaped movable block positioning block is provided in the first groove.

[0008] Furthermore, a convex fan-shaped movable block positioning block is provided on the side of the convex fan-shaped movable block close to the second groove, and a second positioning sliding groove adapted to the convex fan-shaped movable block positioning block is provided in the second groove.

[0009] Furthermore, a first mold parting opening is provided on the side of the concave fan-shaped movable block close to the cavity, a second mold parting opening corresponding to the position of the first mold parting opening is provided on the side of the convex fan-shaped movable block close to the cavity, and the first mold parting opening and the second mold parting opening are buckled and abutted.

[0010] Furthermore, the first mold parting opening and the second mold parting opening are L-shaped, and the widths of the first mold parting opening and the second mold parting opening are 40 - 60 mm.

[0011] Furthermore, a convex platform for forming the side edge of the cabinet basin is provided on the upper surface of the ring plate, and movable block support platforms are symmetrically provided at both ends of the convex platform.

[0012] Furthermore, first inclined surface and a second inclined surface that slope downward are provided on both sides of the movable block support platform.

[0013] Furthermore, the lower end surfaces of the concave fan-shaped movable block and the convex fan-shaped movable block are respectively in mutual fitting and abutting contact with the first inclined surface and the second inclined surface.

[0014] Compared with the prior art, the customized cabinet basin mold of the present utility model has the following beneficial effects:

[0015] In this application, by respectively providing replaceable concave fan-shaped movable blocks and convex fan-shaped movable blocks on the concave fan and the convex fan, the manufacturer only needs to install concave fan-shaped movable blocks and convex fan-shaped movable blocks of different specifications according to the size of the customized cabinet basin, and it can achieve the effect of producing cabinets of multiple customized sizes with a set of customized cabinet basin molds, meeting the various requirements of customers for the size of the customized cabinet basin. The entire customized cabinet basin mold has a simple structure, is convenient and practical, not only reduces the production cost of the customized cabinet basin, but also greatly saves the raw material cost and labor cost, and is worthy of popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 It is a schematic diagram of the overall structure of the customized cabinet basin mold of the present utility model;

[0018] Figure 2 Side view schematic diagram of the customized cabinet basin mold of the present utility model;

[0019] Figure 3 Exploded schematic diagram of the overall structure of the customized cabinet basin mold of the present utility model;

[0020] Figure 4 Three-dimensional structure schematic diagram of the convex fan 2 of the customized cabinet basin mold of the present utility model;

[0021] Figure 5 Three-dimensional structure schematic diagram of the ring plate 3 of the customized cabinet basin mold of the present utility model;

[0022] Figure 6 Three-dimensional structure schematic diagram of the convex fan movable block 22 of the customized cabinet basin mold of the present utility model;

[0023] Wherein: 1 - concave fan, 11 - first groove, 110 - first positioning chute, 12 - concave fan movable block, 120 - first mold split, 13 - first through hole, 14 - first fastener, 15 - concave fan movable block positioning block, 2 - convex fan, 21 - second groove, 210 - second positioning chute, 22 - convex fan movable block, 220 - second mold split, 23 - second through hole, 24 - second fastener, 25 - convex fan movable block positioning block, 3 - ring plate, 31 - raised platform, 32 - movable block support platform, 320 - first inclined surface, 321 - second inclined surface, 322 - slurry inlet pipe, 4 - cavity, 5 - fastener fixing groove, 6 - customized basin cabinet. Specific embodiments

[0024] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0025] Next, in conjunction with Figures 1 to 6 and specific embodiments, the present utility model will be elaborated in detail.

[0026] The utility model provides a customized cabinet basin mold, which includes a concave fan 1, a convex fan 2 and a ring plate 3. After the concave fan 1 and the convex fan 2 are buckled, they are fixed on the ring plate 3 to form a cavity 4 for preparing the cabinet basin, wherein: symmetric first grooves 11 are provided on the upper surface of the concave fan 1, replaceable concave fan movable blocks 12 are arranged in the first grooves 11, symmetric second grooves 21 corresponding to the positions of the first grooves 11 are provided on the lower surface of the convex fan 2, replaceable convex fan movable blocks 22 are arranged in the second grooves 21, and the concave fan movable blocks 12 and the convex fan movable blocks 22 have various specifications and dimensions.

[0027] The concave fan 1, the convex fan 2, the ring plate 3, the concave fan movable block 11 and the convex fan movable block 21 of the utility model are all made of gypsum. The gypsum mold has the functions of shaping and absorbing the moisture of the slurry, and can form a green body with a certain thickness on the contact surface between the slurry and the gypsum, so as to produce a ceramic green body. In this application, inverted L-shaped notches are provided at the lower ends of the concave fan 1 and the convex fan 2, and connecting pulleys (not shown in the figure) are provided at the bottom surface of the ring plate 3, and the connecting pulleys are slidably connected with the production line brackets. During actual production and use, production personnel first select two appropriate concave fan movable blocks 12 and convex fan movable blocks 22 with appropriate specifications according to the size of the customized cabinet basin, fix them in the first grooves 11 and the second grooves 21 respectively, then buckle the concave fan 1 and the convex fan 2 and fasten them on the ring plate 3 through the inverted L-shaped notches, and then fix the peripheries of the concave fan 1 and the convex fan 2 together through a plurality of C-shaped fasteners (not shown in the figure), and use a jacking vehicle (not shown in the figure) to tightly fix the concave fan 1 and the convex fan 2. Finally, ceramic slurry is injected into the cavity 4 through the slurry inlet pipe of the ring plate 3 to complete the production of the wet blank of the customized cabinet basin. In this application, by providing replaceable concave fan movable blocks 12 and convex fan movable blocks 22 on the concave fan 1 and the convex fan 2 respectively, the manufacturer only needs to install concave fan movable blocks 12 and convex fan movable blocks 22 with different specifications according to the size of the customized cabinet basin, and can achieve the effect of producing multiple customized cabinet basins with different sizes with a set of customized cabinet basin mold, meeting the various requirements of customers for the size of the customized cabinet basin. The whole customized cabinet basin mold has a simple structure, is convenient and practical, not only reduces the production cost of the customized cabinet basin, but also greatly saves the raw material cost and labor cost, and is worthy of popularization and use.

[0028] Specifically, referring to Figures 1 - 4 , in this embodiment, symmetric first through holes 13 are provided on the concave fan 1, first fasteners 14 corresponding to the positions of the first through holes 13 are provided on the concave fan movable blocks 12, and the first fasteners 14 pass through the first through holes 13 to fix the concave fan movable blocks 12 to the concave fan 1; symmetric second through holes 23 are provided on the convex fan 2, second fasteners 24 corresponding to the positions of the second through holes 23 are provided on the convex fan movable blocks 22, and the second fasteners 24 pass through the second through holes 23 to fix the convex fan movable blocks 22 to the convex fan 2.

[0029] In this embodiment, both the first through holes 13 and the second through holes 23 are four in number, symmetrically arranged at the four corners of the concave fan 1 and the convex fan 2 respectively. The first through holes 13 and the second through holes 23 are both oblong holes, and this shape allows the first fasteners 14 and the second fasteners 24 to be adjusted and fixed within a certain size range of the oblong holes.

[0030] Specifically, referring to Figure 5 , in this embodiment, fastener fixing grooves 5 are provided on the concave fan movable block 12 and the convex fan movable block 22. Reinforcing bars are embedded in the fastener fixing grooves 5. The first fasteners 14 and the second fasteners 24 are both iron wires. One end of the iron wire is provided with a pin, and the other end is fixed to the reinforcing bar in the fastener fixing groove 5. The iron wire with the pin passes through the first through hole 13 or the second through hole 23 and is fixed to the concave fan 1 and the convex fan 2 respectively through the pin, realizing the fixation of the concave fan movable block 12 and the concave fan 1, and the convex fan movable block 22 and the convex fan 2. The structure is simple and the cost is low. Here, the fixing method of the concave fan movable block 12 and the convex fan movable block 22 to the concave fan 1 and the convex fan 2 is not limited, as long as the detachable fixation of the two can be achieved.

[0031] Specifically, referring to Figures 3 - 4 , in this embodiment, a concave fan movable block positioning block 15 is provided on the surface of the concave fan movable block 12 close to the first groove 11, and a first positioning chute 110 adapted to the concave fan movable block positioning block 15 is provided in the first groove 11; a convex fan movable block positioning block 25 is provided on the surface of the convex fan movable block 22 close to the second groove 21, and a second positioning chute 210 adapted to the convex fan movable block positioning block 25 is provided in the second groove 21. In this embodiment, the concave fan movable block positioning block 15 and the convex fan movable block positioning block 25 are respectively positioned and fixed with the first positioning chute 110 and the second positioning chute 210, which can further ensure the reliable positioning of the concave fan movable block 12 and the convex fan movable block 22 in the first groove 11 and the second groove 21; at the same time, when it is necessary to produce a customized cabinet basin with a smaller size, the widths of the concave fan movable block 12 and the convex fan movable block 22 are smaller than the widths of the first groove 11 and the second groove 21. The production personnel only need to press the concave fan movable block positioning block 15 and the convex fan movable block positioning block 25 into the first positioning chute 110 and the second positioning chute 210 respectively, and then press the edges of the concave fan movable block positioning block 15 and the convex fan movable block positioning block 25 to move them towards the middle along the chute respectively, ensuring the accurate movement of the concave fan movable block 12 and the convex fan movable block 22, and further ensuring the product quality of the customized cabinet basin finished product.

[0032] Specifically, referring to Figure 3 and Figure 6, in this embodiment, a first mold split 120 is provided on the surface of the concave fan-shaped movable block 12 close to the cavity 4, and a second mold split 220 corresponding to the position of the first mold split 120 is provided on the surface of the convex fan-shaped movable block 22 close to the cavity 4. The first mold split 120 and the second mold split 220 are tightly buckled and abutted against each other left and right. In this application, after the first mold split 120 and the second mold split 220 are buckled, a forming cavity for the two side countertops of the cabinet basin is formed. By selecting concave fan-shaped movable blocks 12 and convex fan-shaped movable blocks 22 with different width specifications, production personnel can produce customized cabinet basins with different specifications and sizes.

[0033] Specifically, referring to Figure 3 and Figure 6 , in this embodiment, the first mold split 120 and the second mold split 220 are L-shaped, and the widths of the first mold split 120 and the second mold split 220 are 40 - 60 mm. Preferably, the widths of the first mold split 120 and the second mold split 120 are 50 mm. In this application, the first mold split 120 is an L-shaped protrusion, and the second mold split 220 is an L-shaped depression. Setting the first mold split 120 and the second mold split 120 with a width of 50 mm ensures that there is enough slurry-receiving surface around the concave fan-shaped movable block 12 and the convex fan-shaped movable block 22 during the grouting process, and at the same time, it can prevent the injected slurry from flowing out, ensuring the normal production of the customized cabinet basin.

[0034] Specifically, referring to Figures 2 - 3 , Figure 5 , in this embodiment, a raised platform 31 for forming the side edge of the cabinet basin is provided on the upper surface of the ring plate 3, and movable block support platforms 32 are symmetrically provided at both ends of the raised platform 31. In this embodiment, the movable block support platforms 32 are reinforced on both sides of the raised platform 31, which can effectively prevent the edges and corners at both ends of the raised platform 31 from being damaged due to the installation and collision between the molds during repeated use, thus ensuring the forming quality of the customized cabinet basin product.

[0035] Specifically, referring to Figures 2 - 3 , Figure 5 , in this embodiment, a first inclined surface 320 and a second inclined surface 321 that slope downward are provided on both sides of the movable block support platform 32; the lower end surfaces of the concave fan-shaped movable block 12 and the convex fan-shaped movable block 22 are respectively in mutual contact and abutment with the first inclined surface 320 and the second inclined surface 321. After the cabinet basin blank is formed in this embodiment, the concave fan 1 and the convex fan 2 on both sides need to be moved parallel to the left and right and then the mold is opened. The movable block support platform 32 is provided with the first inclined surface 320 and the second inclined surface 321 that slope downward, which can enable the concave fan 1 and the convex fan 2 on both sides to no longer be closely attached to each other after moving a short distance, reducing the friction between the molds and ensuring the smooth demolding of the cabinet basin blank.

[0036] The working principle of the customized cabinet basin mold is as follows:

[0037] (1) The manufacturer selects the concave fan movable block 12 and the convex fan movable block 22 with appropriate specifications and sizes according to the customer order requirements, installs them into the first groove 11 and the second groove 21, and fixes them to the concave fan 1 and the convex fan 2 respectively with iron wires with pins;

[0038] (2) Place the ring plate 3 with connecting pulleys fixed at the bottom on the production line bracket. After the staff buckles the concave fan 1 and the convex fan 2, they are snapped onto the ring plate 3. Fix the peripheries of the concave fan 1 and the convex fan 2 with multiple C-type fasteners, and use a jacking car to tightly fix the concave fan 1 and the convex fan 2;

[0039] (3) The ceramic slurry is injected into the grouting pipe in the ring plate 3 through a pipe pump and then flows into the cavity 4. After the cavity is filled, it is left standing for a period of time to wait for the ceramic green body to be formed;

[0040] (4) Remove the jacking car, remove the C-type fasteners, move the concave fan 1 and the convex fan 2 horizontally to the left and right respectively to open the mold, and then move away the ceramic green body for subsequent drying, glazing and firing processes.

[0041] So far, the production of a customized-size cabinet basin is completed. When other customized-size cabinet basins need to be produced, the staff only need to replace the concave fan movable block 12 and the convex fan movable block 22 and repeat the above operations.

[0042] The above further describes the present invention with the help of specific embodiments. However, it should be understood that this specific description should not be construed as a limitation on the essence and scope of the present invention. Various modifications made by those of ordinary skill in the art to the above embodiments after reading this specification all fall within the scope protected by the present invention.

Claims

1. A customized cabinet basin mold, characterized in that, It includes a concave fan, a convex fan and a ring plate. After the concave fan and the convex fan are buckled, they are fixed on the ring plate to form a cavity for preparing a cabinet basin, where: on the upper surface of the concave fan, first grooves are symmetrically arranged, and replaceable concave fan movable blocks are arranged in the first grooves; on the lower surface of the convex fan, second grooves corresponding to the positions of the first grooves are symmetrically arranged, and replaceable convex fan movable blocks are arranged in the second grooves. The concave fan movable blocks and the convex fan movable blocks have various specifications and dimensions.

2. The customized cabinet basin mold according to claim 1, characterized in that, On the concave fan, first through holes are symmetrically arranged. On the concave fan movable block, first fasteners corresponding to the positions of the first through holes are arranged. The first fasteners pass through the first through holes to fix the concave fan movable block to the concave fan.

3. The customized cabinet basin mold according to claim 1, characterized in that, On the convex fan, second through holes are symmetrically arranged. On the convex fan movable block, second fasteners corresponding to the positions of the second through holes are arranged. The second fasteners pass through the second through holes to fix the convex fan movable block to the convex fan.

4. The customized cabinet basin mold according to claim 1, characterized in that, On one side of the concave fan movable block close to the first groove, a concave fan movable block positioning block is arranged, and in the first groove, a first positioning sliding groove adapted to the concave fan movable block positioning block is arranged.

5. The customized cabinet basin mold according to claim 4, characterized in that, On one side of the convex fan movable block close to the second groove, a convex fan movable block positioning block is arranged, and in the second groove, a second positioning sliding groove adapted to the convex fan movable block positioning block is arranged.

6. The customized cabinet basin mold according to claim 1, characterized in that, On one side of the concave fan movable block close to the cavity, a first mold parting is arranged. On one side of the convex fan movable block close to the cavity, a second mold parting corresponding to the position of the first mold parting is arranged. The first mold parting and the second mold parting are buckled and abutted.

7. The customized cabinet basin mold according to claim 6, wherein, The first mold parting and the second mold parting are L-shaped, and the widths of the first mold parting and the second mold parting are 40 - 60 mm.

8. The customized cabinet basin mold according to claim 1, characterized in that, On the upper surface of the ring plate, a raised platform for customizing the forming of the side edge of the cabinet basin is arranged, and movable block support platforms are symmetrically arranged at both ends of the raised platform.

9. The customized cabinet basin mold according to claim 8, characterized in that, On both sides of the movable block support platform, a first inclined surface and a second inclined surface that slope downward are arranged.

10. The customized cabinet basin mold according to claim 9, characterized in that, The lower end surfaces of the concave fan movable block and the convex fan movable block are respectively mutually attached and abutted to the first inclined surface and the second inclined surface.

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