Steel fiber scattering and dispersing device
The steel fiber dispersing device addresses the complexity and operability issues of existing devices by incorporating a servo motor-driven conveyor and stirring mechanism with gears and vibration, ensuring efficient and uniform fiber distribution for small-scale construction.
Patent Information
- Application Number
- CN202422010189.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing steel fiber dispersion devices are not easy to relocate in small-scale construction buildings, and lack feeding components, which leads to inconvenient addition of materials and troublesome use.
A steel fiber dispersion dispersion device including feeding assembly, dispersion assembly and vibration assembly is designed. The transmission and stirring rod are driven by a servo motor, and combined with vibration of the vibration of the vibration of the vibration of the vibration of the vibration of the motor to achieve uniform dispersion of the material.
Through the automatic feeding of the feeding component, the rotation of the mixing rod of the component and the vibration of the vibrating component are broken down, the steel fibers are evenly distributed, the operation is simplified, and manpower is saved, and it is suitable for small-scale engineering construction.
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Figure CN223099571U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel fiber processing, in particular to a steel fiber dispersing device. Background Technique
[0002] In concrete engineering, to enhance the crack resistance and wear resistance of concrete or mortar, a certain proportion of steel fibers will be incorporated to form steel fiber concrete.
[0003] Since the key to the production of steel fiber concrete is to evenly disperse steel fibers in the concrete, the existing steel fiber dispersing devices are generally complex and heavy and not easy to relocate, and are generally applicable to large-scale engineering buildings. For small-scale engineering buildings with small usage and in the case of harsh terrain in the construction area, the existing steel fiber dispersing devices are relatively costly and not easy to produce on-site.
[0004] A steel fiber dispersing device disclosed in the patent with the publication number CN212266245U, although including a silo main body and a steel fiber dispersing component for dispersing steel fibers, the silo main body is provided with a feeding port and a discharging port, and the steel fiber dispersing component is arranged at the feeding port; wherein, the steel fiber dispersing component includes a fixed top grid and a hand-held dispersing grid placed on the top grid, and both sides of the hand-held dispersing grid are provided with holding ears for people to hold and shake. The utility model has a simple structure, is easy to carry and the production is simple and convenient, and has strong applicability.
[0005] Although the above patent has a simple structure, is easy to carry and the production is simple and convenient, and has strong applicability; however, the device lacks a feeding component, which is not conducive to the staff adding materials when in use, and is rather troublesome to use.
[0006] Therefore, it is very necessary to invent a steel fiber dispersing device to solve the above problems. Content of the Utility Model
[0007] (1) Technical Problems to be Solved
[0008] The technical problem solved by the utility model is to provide a steel fiber dispersing device with high practicability, which can be operated simply and has a relatively simple structure, and solves the problem that it is not conducive to the staff adding materials and is rather troublesome to use as proposed in the above background technique.
[0009] (2) Technical Solutions
[0010] To achieve the above object, the utility model is realized through the following technical solutions: A steel fiber dispersion device, including a base, on the surface of the base is fixedly connected with a placement plate, on the surface of the placement plate are fixedly connected with four groups of fixing legs, at the top of the four groups of fixing legs is fixedly connected with a fixing plate, on the surface of the fixing plate is fixedly connected with a feeding component, the feeding component includes a feeding frame, a servo motor A, a transmission rod and a dragon rod, on one side of the surface of the placement plate are fixedly connected with two groups of support frames, at the top of the two groups of support frames is fixedly connected with an operation box, on one side of the operation box is fixedly connected with a dispersion component, the dispersion component includes a motor box, a servo motor B, a rotating rod, a main gear, a rack, an auxiliary gear and two groups of stirring rods, on one side of the two groups of support frames is fixedly connected with a vibration component, the vibration component includes two groups of support legs, a number of telescopic rods, a number of springs, a number of connecting plates, a vibration plate and a vibration motor.
[0011] As a further solution of the utility model, the feeding frame is fixedly connected to the surface of the placement plate, inside the feeding frame is fixedly connected with a servo motor A, the output end of the servo motor A is spline-connected with a transmission rod, at one end of the transmission rod is fixedly connected with a dragon rod, and the dragon rod is used to output materials.
[0012] As a further solution of the utility model, the motor box is fixedly connected to one side of the operation box, inside the motor box is fixedly connected with a servo motor B, the output end of the servo motor B is spline-connected with a rotating rod, at one end of the rotating rod is fixedly connected with a main gear, on the outside of the main gear is meshed with a rack, inside the rack is meshed with an extrusion auxiliary gear, at one end of both the main gear and the auxiliary gear is fixedly connected with a stirring rod, and the stirring rod is used to disperse materials.
[0013] As a further solution of the utility model, both groups of support legs are fixedly connected to one side of the two groups of support frames, at the top of both groups of support legs are fixedly connected with a number of telescopic rods, on the outside of the number of telescopic rods are fixedly connected with springs, at the top of the number of telescopic rods are fixedly connected with connecting plates, on one side of the number of connecting plates is fixedly connected with a vibration plate, at the bottom of the vibration plate is fixedly connected with a vibration motor, and the vibration motor is used to vibrate.
[0014] As a further solution of the utility model, on one side of the operation box is fixedly connected with a controller, one end of the controller is electrically connected with a storage battery through a power cord, and the controller is used to control the device.
[0015] As a further solution of the utility model, the surface of the feeding frame is through-connected with a feeding port, and the bottom side of the feeding frame is through-connected with a discharging port, and the feeding port is used to feed materials.
[0016] As a further solution of the utility model, an observation window is opened on the surface of the operation box. The material of the observation window is transparent glass, and the observation window is used for observation.
[0017] (III) Beneficial effects
[0018] The utility model provides a steel fiber dispersion device, which has the following beneficial effects:
[0019] 1. For this steel fiber dispersion device, through the setting of the feeding component, during use, the material is fed into the feeding frame through the feeding port. Then, the servo motor A is started. The rotation of the servo motor A drives the transmission rod to rotate, and the rotation of the transmission rod drives the dragon rod to rotate. The dragon rod feeds the material into the operation box, saving certain manpower and material resources for the staff.
[0020] 2. For this steel fiber dispersion device, through the setting of the dispersion component and the vibration component, when the material enters the operation box, the servo motor B is started. The rotation of the servo motor B drives the rotating rod to rotate, the rotation of the rotating rod drives the main gear to rotate, the rotation of the main gear drives the rack to rotate, the rotation of the rack drives the auxiliary gear to rotate, and the rotation of the main gear and the auxiliary gear makes the stirring rod rotate. The rotation of the stirring rod disperses the fed material. After the material is dispersed, it enters the vibration plate from the operation box. Then, the vibration motor is started, and the vibration motor makes the vibration plate vibrate, thereby dispersing the dispersed material and preventing the steel fibers from aggregating together to ensure that a uniform fiber distribution can be obtained in the subsequent process. Description of the drawings
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the structure of the feeding component of the utility model;
[0023] Figure 3 It is a schematic diagram of the structure of the vibration component of the utility model;
[0024] Figure 4 It is a schematic diagram of the structure of the dispersion component of the utility model.
[0025] In the figure: 1, base; 2, placement plate; 3, support leg; 4, fixing plate; 5, feeding component; 501, feeding frame; 502, servo motor A; 503, transmission rod; 504, auger rod; 6, support frame; 7, operation box; 8, dispersion component; 801, motor box; 802, servo motor B; 803, rotating rod; 804, main gear; 805, rack; 806, auxiliary gear; 807, stirring rod; 9, vibration component; 901, support leg; 902, telescopic rod; 903, spring; 904, connecting plate; 905, vibration plate; 906, vibration motor; 10, controller; 11, storage battery; 12, feed inlet; 13, discharge outlet; 14, observation window. Specific implementation mode
[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0027] Please refer to Figures 1 to 4 , the present invention provides a technical solution: a steel fiber dispersion device, including a base 1, a placement plate 2 fixedly connected to the surface of the base 1, four groups of fixed legs 3 fixedly connected to the surface of the placement plate 2, a fixing plate 4 fixedly connected to the top of the four groups of fixed legs 3, and a feeding component 5 fixedly connected to the surface of the fixing plate 4. Through the setting of the feeding component 5, a certain amount of manpower is saved for the staff. The feeding component 5 includes a feeding frame 501, a servo motor A 502, a transmission rod 503, and an auger rod 504. Two groups of support frames 6 are fixedly connected to one side of the surface of the placement plate 2, an operation box 7 is fixedly connected to the top of the two groups of support frames 6, and a dispersion component 8 is fixedly connected to one side of the operation box 7. Through the setting of the dispersion component 8, the steel fibers are dispersed. The dispersion component 8 includes a motor box 801, a servo motor B 802, a rotating rod 803, a main gear 804, a rack 805, an auxiliary gear 806, and two groups of stirring rods 807. A vibration component 9 is fixedly connected to one side of the two groups of support frames 6. Through the setting of the vibration component 9, the steel fibers are evenly distributed. The vibration component 9 includes two groups of support legs 901, several groups of telescopic rods 902, several groups of springs 903, several groups of connecting plates 904, a vibration plate 905, and a vibration motor 906;
[0028] Please refer to Figure 3 , the feeding frame 501 is fixedly connected to the surface of the fixing plate 4, a servo motor A 502 is fixedly connected to the inside of the feeding frame 501, the output end of the servo motor A 502 is spline-connected with a transmission rod 503, and an auger rod 504 is fixedly connected to one end of the transmission rod 503. The auger rod 504 is used to output materials;
[0029] Please refer toFigure 4 , the motor box 801 is fixedly connected to one side of the operation box 7. A servo motor B802 is fixedly connected inside the motor box 801. The output end of the servo motor B802 is spline-connected to a rotating rod 803. One end of the rotating rod 803 is fixedly connected to a main gear 804. The outside of the main gear 804 is meshed with a rack 805. The inside of the rack 805 is meshed with an extrusion auxiliary gear 806. One end of each of the main gear 804 and the auxiliary gear 806 is fixedly connected to a stirring rod 807. The stirring rod 807 is used to break up the materials;
[0030] Please refer to Figure 3 , both groups of support legs 901 are fixedly connected to one side of the two groups of support frames 6. The tops of both groups of support legs 901 are fixedly connected with a number of telescopic rods 902. Springs 903 are fixedly connected to the outside of the number of telescopic rods 902. The tops of the number of telescopic rods 902 are fixedly connected to connecting plates 904. One side of the number of connecting plates 904 is fixedly connected to a vibrating plate 905. A vibrating motor 906 is fixedly connected to the bottom of the vibrating plate 905. The vibrating motor 906 is used for vibrating;
[0031] Please refer to Figure 1 , one side of the operation box 7 is fixedly connected with a controller 10. One end of the controller 10 is electrically connected to a storage battery 11 through a power cord. The controller 10 is used to control the device;
[0032] Please refer to Figure 2 , a feeding port 12 penetrates through the surface of the feeding frame 501, and a discharging port 13 penetrates through the bottom side of the feeding frame 501. The feeding port 12 is used for feeding;
[0033] Please refer to Figure 1 , an observation window 14 is opened on the surface of the operation box 7. The material of the observation window 14 is transparent glass. The observation window 14 is used for observation.
[0034] The model of the controller 10 is: PG-R7. The above parameters and models can be selected according to the actual situation.
[0035] In the present utility model, the working steps of the device are as follows:
[0036] The first step: When in use, the materials are fed into the inside of the feeding frame 501 through the feeding port 12. The servo motor A502 is started. The servo motor A502 rotates to drive the transmission rod 503 to rotate. The transmission rod 503 rotates to drive the auger rod 504 to rotate. The auger rod 504 feeds the materials into the operation box 7, saving certain labor and materials for the staff;
[0037] Second step: When the material enters the interior of the operation box 7, start the servo motor B802. The rotation of the servo motor B802 drives the rotation of the rotating rod 803. The rotation of the rotating rod 803 drives the rotation of the main gear 804. The rotation of the main gear 804 drives the rotation of the rack 805. The rotation of the rack 805 drives the rotation of the auxiliary gear 806. The rotation of the main gear 804 and the auxiliary gear 806 causes the stirring rod 807 to rotate. The rotation of the stirring rod 807 breaks up the fed material. After the material is broken up, it enters the vibrating plate 905 from the operation box 7. Start the vibration motor 906. The vibration motor 906 causes the vibrating plate 905 to vibrate, thereby dispersing the broken-up material and preventing the steel fibers from aggregating together, ensuring that a uniform fiber distribution can be obtained in the subsequent process.
[0038] It should be noted that the device structure and drawings of the present invention mainly describe the principle of the present invention. Based on the technical principle of this design, the settings of the power mechanism, power supply system, control system, etc. of the device are not fully described. However, on the premise that those skilled in the art understand the principle of the above-mentioned invention, the specific details of its power mechanism, power supply system, and control system can be clearly known. The control method of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art;
[0039] All the standard parts used can be purchased from the market, and can also be customized according to the description of the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.
[0040] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel fiber dispersion device, comprising a base (1), characterized in that: The surface of the base (1) is fixedly connected with a placement plate (2). The surface of the placement plate (2) is fixedly connected with four groups of fixing legs (3). The tops of the four groups of fixing legs (3) are fixedly connected with a fixing plate (4). The surface of the fixing plate (4) is fixedly connected with a feeding component (5). The feeding component (5) includes a feeding frame (501), a servo motor A (502), a transmission rod (503) and a dragon rod (504). On one side of the surface of the placement plate (2), two groups of support frames (6) are fixedly connected. The tops of the two groups of support frames (6) are fixedly connected with an operation box (7). One side of the operation box (7) is fixedly connected with a dispersing component (8). The dispersing component (8) includes a motor box (801), a servo motor B (802), a rotating rod (803), a main gear (804), a rack (805), an auxiliary gear (806) and two groups of stirring rods (807). On one side of the two groups of support frames (6), a vibration component (9) is fixedly connected. The vibration component (9) includes two groups of support legs (901), a number of telescopic rods (902), a number of springs (903), a number of connecting plates (904), a vibration plate (905) and a vibration motor (906).
2. The steel fiber dispersion device according to claim 1, characterized in that: The feeding frame (501) is fixedly connected to the surface of the fixing plate (4). The servo motor A (502) is fixedly connected inside the feeding frame (501). The output end of the servo motor A (502) is spline-connected with a transmission rod (503). One end of the transmission rod (503) is fixedly connected with a dragon rod (504).
3. The steel fiber dispersing and separating device according to claim 1, characterized in that: The motor box (801) is fixedly connected to one side of the operation box (7). The servo motor B (802) is fixedly connected inside the motor box (801). The output end of the servo motor B (802) is spline-connected with a rotating rod (803). One end of the rotating rod (803) is fixedly connected with a main gear (804). The outer side of the main gear (804) is meshed with a rack (805). The inner side of the rack (805) is meshed with an extrusion auxiliary gear (806). One end of each of the main gear (804) and the auxiliary gear (806) is fixedly connected with a stirring rod (807).
4. A steel fiber dispersion device according to claim 1, characterized in that: Both of the two groups of support legs (901) are fixedly connected to one side of the two groups of support frames (6). A number of telescopic rods (902) are fixedly connected to the tops of the two groups of support legs (901). Springs (903) are fixedly connected to the outer sides of the number of telescopic rods (902). Connecting plates (904) are fixedly connected to the tops of the number of telescopic rods (902). One side of the number of connecting plates (904) is fixedly connected with a vibration plate (905). The vibration motor (906) is fixedly connected to the bottom of the vibration plate (905).
5. A steel fiber dispersion device according to claim 1, characterized in that: One side of the operation box (7) is fixedly connected with a controller (10). One end of the controller (10) is electrically connected with a storage battery (11) through a power cord.
6. The steel fiber dispersion device according to claim 2, characterized in that: The surface of the feeding frame (501) is through-connected with a feeding port (12). The bottom side of the feeding frame (501) is through-connected with a discharging port (13).
7. A steel fiber dispersion device according to claim 1, characterized in that: An observation window (14) is provided on the surface of the operation box (7), and the material of the observation window (14) is transparent glass.
Citation Information
Patent Citations
Steel fiber dispersing device
CN212266245U