Wall grooving equipment

The self-propelled wall-sawing device with a drive mechanism and dust collection system addresses manual operation inefficiencies and dust pollution, ensuring safe and precise wall cutting.

CN223099579UActive Publication Date: 2025-07-15JINPAN GRP
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Patent Information

Application Number
CN202422325068.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-07-15
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

Existing wall grooved equipment requires manual handheld operation, which is low efficiency, slow speed and safety hazards, and dust pollution seriously affects workers' health.

Method used

An automated wall grooved equipment is designed, using a shell, drill bit, saw blade, motor, walking mechanism and dust removal mechanism, and grooves are moved within the wall through the walking mechanism, and dust is sucked away by a negative pressure fan to achieve automated operation and cleaning environment.

Benefits of technology

It improves the efficiency and speed of groove opening, reduces manpower demand, maintains the cleanliness of the working environment, and reduces the impact of dust on equipment and operators.

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Abstract

The utility model belongs to the technical field of building construction, and particularly relates to wall grooving equipment. Comprising a shell; the drill bit is arranged on the front side of the shell; the saw blade is arranged on the drill bit; the motor is arranged in the shell, an output shaft of the motor penetrates through and extends out of the shell, and the output shaft of the motor is connected with the drill bit; the dust removal mechanism is arranged on the rear side of the interior of the shell and used for absorbing dust generated during grooving; the walking mechanism is arranged on the outer side of the shell, and the walking mechanism enables the grooving equipment to walk and move in the wall; the walking mechanism comprises a plurality of supports located on the outer side of the shell, and the supports are evenly distributed in the circumferential direction at intervals; the walking track is arranged on the bracket; the power source is connected with the walking crawler belt and used for providing power to drive the walking crawler belt to run; and the adjusting part is arranged on the shell and used for adjusting the relative position of the walking track and the wall body. The utility model provides wall grooving equipment which can automatically conduct grooving operation on a wall and improve the grooving efficiency and speed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building construction, and particularly relates to a wall grooving device. Background Art

[0002] At present, when carrying out internal wiring of a building wall, it is often necessary to groove the building wall. During construction, a large amount of dust is generated, making the working environment at the operation site poor and not beneficial to the health of workers.

[0003] The utility model patent with the publication number CN206678193U discloses a wall grooving device, which includes a grooving device for grooving a wall, and the grooving device is provided with a handle for holding; characterized in that it further includes a dust collection device connected to the grooving device, and the dust collection device includes a receiving hopper detachably connected to the handle, so that during operation, the receiving hopper is located between the handle and the wall; the bottom opening of the receiving hopper is connected to a sealed dust collection box through a pipeline, and a negative pressure fan for generating negative pressure inside the box is arranged on the dust collection box. The utility model has the advantages of being able to improve the working environment at the operation site, preventing secondary pollution of the operation surface, being beneficial to the health of workers, and being conducive to improving work efficiency.

[0004] Although this technology can collect the dust generated during the grooving process and prevent the dust from polluting the environment and affecting the health of workers, this technology requires workers to hold the grooving device to groove the wall manually, and the efficiency, speed and accuracy of manual operation are relatively low, and there may be certain safety hazards. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a wall grooving device that can automatically groove a wall and improve the grooving efficiency and speed in view of the above existing technical problems.

[0006] In view of this, the utility model provides a wall grooving device, including:

[0007] A housing;

[0008] A drill bit, arranged on the front side of the housing;

[0009] A saw blade, arranged on the drill bit;

[0010] A motor, arranged inside the housing, the output shaft of the motor penetrates and extends out of the housing, and the output shaft of the motor is connected to the drill bit;

[0011] A dust removal mechanism, arranged at the rear side inside the housing, for absorbing the dust generated during grooving;

[0012] A traveling mechanism, arranged on the outer side of the housing, and the traveling mechanism enables the grooving device to travel and move inside the wall;

[0013] The traveling mechanism includes:

[0014] A bracket, located outside the housing, with multiple brackets evenly spaced in the circumferential direction;

[0015] A traveling track, arranged on the bracket;

[0016] A power source, connected to the traveling track, for providing power to drive the traveling track to operate;

[0017] An adjusting part, arranged on the housing and cooperating with the traveling track, for adjusting the relative position between the traveling track and the wall.

[0018] In the above technical solution, further, the adjusting part includes:

[0019] An electric guide rail, arranged outside the housing, with the same number as the traveling track;

[0020] An electric slider, slidably arranged on the electric guide rail;

[0021] A support shaft, arranged on the electric slider;

[0022] A connecting shaft, arranged on the bracket;

[0023] A rotating plate, rotatably arranged between the support shaft and the connecting shaft on the same side.

[0024] In any of the above technical solutions, further, a guiding mechanism for guiding the smooth movement and positioning accuracy of the traveling track is arranged on the housing, and the guiding mechanism includes:

[0025] Support plates, arranged on both sides outside the housing, and the support plates are located at the front and rear ends of the guide rail;

[0026] A sliding rod, slidably arranged on the support plate, and the sliding rod is connected to the electric slider;

[0027] A buffer spring, sleeved on the sliding rod and arranged between the support plate and the electric slider.

[0028] In any of the above technical solutions, further, the dust removal mechanism includes:

[0029] A dust collection box, slidably arranged at the rear side inside the housing;

[0030] A negative pressure fan, arranged around the housing, and the negative pressure fans are all connected to the dust collection box;

[0031] A handle, arranged on the dust collection box.

[0032] In any of the above technical solutions, further, a protection mechanism is further included, and the protection mechanism includes:

[0033] Lugs, arranged at both ends of the rear side of the housing;

[0034] The door hinge is rotatably arranged between two ear plates;

[0035] The rotating block is arranged on the door hinge;

[0036] The protective door is arranged at the rear side of the housing, and the protective door is connected to the rotating block;

[0037] The handle is arranged on the protective door.

[0038] In any of the above technical solutions, further, the saw blade is made of stainless steel.

[0039] The beneficial effects of the present utility model are as follows:

[0040] 1. The power source provides power to make the walking crawler run inside the wall, thereby driving the equipment to move forward inside the wall. The movement of the equipment enables it to move inside the wall and groove the wall. By moving the walking crawler inside the wall, automatic grooving operation is realized, saving manpower;

[0041] 2. The motor transmits the rotational motion to the drill bit at the front side, and the drill bit and the saw blade perform cutting on the wall surface to form the required notch, realizing the cutting of the wall. The movement of the equipment enables it to move inside the wall and groove the wall;

[0042] 3. Through the movement of the electric slider on the guide rail, the support shaft and the rotating plate are driven for precise adjustment, thereby adjusting the contact position between the walking crawler and the wall groove hole, realizing the precise positioning and stable operation of the wall grooving equipment, ensuring that the equipment maintains appropriate stability and position during grooving, enabling the walking crawler to move more smoothly and adapting to different sizes of groove holes;

[0043] 4. The negative pressure fan generates negative pressure to suck the dust generated during the wall grooving process. The sucked dust flows into the dust collection box through the pipeline, and the dust is collected in the dust collection box. In this way, the dust generated during the drilling process will be absorbed and removed during grooving, keeping the working environment clean and reducing the impact of dust on the equipment and operators. Description of the Drawings

[0044] Figure 1 is the three-dimensional structure schematic diagram of the present utility model;

[0045] Figure 2 is the partial three-dimensional structure schematic diagram of the present utility model;

[0046] Figure 3 is the plan view of the walking mechanism of the present utility model;

[0047] Figure 4 is the three-dimensional structure schematic diagram of the walking mechanism of the present utility model;

[0048] Figure 5It is a three-dimensional structural schematic diagram of the dust removal mechanism of the present utility model;

[0049] Figure 6 It is a three-dimensional structural schematic diagram of the protection mechanism of the present utility model;

[0050] In the figure, the reference numerals are: 1, housing; 2, drill bit; 3, motor; 4, traveling mechanism; 41, bracket; 42, traveling track; 43, power source; 44, adjusting part; 441, electric guide rail; 442, electric slider; 443, support shaft; 444, connecting shaft; 445, rotating plate; 5, guiding mechanism; 51, support plate; 52, sliding rod; 53, buffer spring; 6, dust removal mechanism; 61, dust collection box; 62, negative pressure fan; 63, handle; 7, protection mechanism; 71, ear plate; 72, door shaft; 73, rotating block; 74, protection door; 75, grip; 8, saw blade. Specific embodiments

[0051] Next, the technical solutions in the embodiments of the present application will be clearly described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art belong to the scope of protection of the present application.

[0052] In the description of the present application, it should be noted that the terms used here are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For the convenience of description, the dimensions of each part shown in the drawings are not drawn according to the actual proportional relationship. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technologies, methods, and devices should be regarded as part of the authorization specification. In all the examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0053] Embodiment 1:

[0054] As Figure 1 , Figure 3 and Figure 4 shown, this embodiment provides a wall slotting device, including:

[0055] Housing 1;

[0056] Drill bit 2, arranged on the front side of the housing 1;

[0057] Saw blade 8, arranged on the drill bit 2;

[0058] A motor 3 is arranged inside the housing 1. The output shaft of the motor 3 penetrates and extends out of the housing 1, and the output shaft of the motor 3 is connected to the drill bit 2.

[0059] A dust removal mechanism 6 is arranged at the rear side inside the housing 1 and is used to absorb the dust generated during grooving.

[0060] A traveling mechanism 4 is arranged outside the housing 1, and the traveling mechanism 4 enables the grooving device to travel and move inside the wall.

[0061] The traveling mechanism 4 includes:

[0062] Supports 41 are located outside the housing 1. There are multiple supports 41, which are evenly spaced along the circumferential direction.

[0063] Traveling tracks 42 are arranged on the supports 41.

[0064] A power source 43 is connected to the traveling tracks 42 and is used to provide power to drive the traveling tracks 42 to operate.

[0065] An adjusting part 44 is arranged on the housing 1 and cooperates with the traveling tracks 42 to adjust the relative position between the traveling tracks 42 and the wall.

[0066] In this technical solution, the supports 41 are installed outside the housing 1, and the traveling tracks 42 are arranged on the supports 41. The traveling tracks 42 are driven by the power source 43, so that the device can travel and move inside the wall. The adjusting part 44 is arranged on the housing 1 and cooperates with the traveling tracks 42 to adjust the relative position between the traveling tracks 42 and the wall to ensure that the device can move stably inside the wall. Then, the motor 3 of the device is started, and the output shaft of the motor 3 transmits the rotational motion to the drill bit 2 at the front side. The drill bit 2 and the saw blade 8 perform cutting on the wall surface to form the required notch, realizing the cutting of the wall. During the grooving process, the dust removal mechanism 6 will absorb and remove the dust generated during the drilling process, keep the working environment clean, and avoid the influence of dust on the device and the operator. The traveling of the device enables it to move inside the wall and groove the wall.

[0067] When it is necessary to groove the wall, first drill holes in the wall. After drilling appropriate holes in the wall, place the equipment into the holes opened in the wall. By adjusting the adjusting part 44, control the relative position of the walking track 42 and the inner wall of the wall to ensure that the equipment maintains appropriate stability and position during grooving. The power source 43 provides power to make the walking track 42 run in the wall, thereby driving the equipment to move forward in the wall. Subsequently, turn on the motor 3 of the equipment. The output shaft of the motor 3 transmits the rotational motion to the drill bit 2 at the front side. The drill bit 2 and the saw blade 8 cut on the wall surface to form the required notch, realizing the cutting of the wall. During the grooving process, the dust removal mechanism 6 will absorb and remove the dust generated during the drilling process, keep the working environment clean, and avoid the influence of dust on the equipment and operators. The movement of the equipment enables it to move inside the wall and groove the wall. When the wall is grooved, turn off the motor 3, adjust the walking track 42 to disengage from the wall groove hole through the adjusting part 44, and then take out the equipment. In this way, it is ensured that the dust is effectively treated during the operation. By moving the walking track 42 inside the wall, the automatic grooving operation is realized, saving manpower, preventing dust from causing health damage to workers, and realizing efficient and clean wall grooving operations.

[0068] As Figure 3 and Figure 4 shown, in this embodiment, preferably, the adjusting part 44 includes:

[0069] An electric guide rail 441, arranged outside the housing 1, and the number of electric guide rails 441 is the same as that of the walking track 42;

[0070] An electric slider 442, slidably arranged on the electric guide rail 441;

[0071] A support shaft 443, arranged on the electric slider 442;

[0072] A connecting shaft 444, arranged on the bracket 41;

[0073] A rotating plate 445, rotatably arranged between the support shaft 443 and the connecting shaft 444 on the same side.

[0074] In this technical solution, the electric guide rail 441 is arranged outside the housing 1, and the number is the same as that of the walking track 42. The electric slider 442 slides along the electric guide rail 441. The support shaft 443 is fixed on the electric slider 442. The connecting shaft 444 is arranged on the bracket 41. The rotating plate 445 is installed between the support shaft 443 and the connecting shaft 444 and can be rotationally adjusted. Through the electric slider 442 on the electric guide rail 441, the position of the walking track 42 is adjusted. The support shaft 443 on the electric slider 442 cooperates with the connecting shaft 444 on the bracket 41 and is connected through the rotating plate 445 to realize the angle and position adjustment of the walking track 42. The rotation of the rotating plate 445 adjusts the relative position between the walking track 42 and the wall to ensure the stability of the equipment and the grooving accuracy.

[0075] Through the movement of the electric slider 442 on the guide rail, the support shaft 443 and the rotating plate 445 are driven to make precise adjustments, so as to adjust the contact position between the walking track 42 and the wall slot, realize the precise positioning and stable operation of the wall grooving equipment, ensure that the equipment maintains appropriate stability and position during grooving, enable the walking track 42 to move more smoothly, and be able to adapt to wall slots of different sizes.

[0076] As Figure 1 、 Figure 3 and Figure 4 shown, in this embodiment, optimally, a guiding mechanism 5 for guiding the smooth movement of the walking track 42 and positioning accuracy is provided on the housing 1. The guiding mechanism 5 includes:

[0077] The support plates 51 are arranged on both sides outside the housing 1, and the support plates 51 are located at the front and rear ends of the guide rail;

[0078] The sliding rods 52 are slidably arranged on the support plates 51, and the sliding rods 52 are connected to the electric sliders 442;

[0079] The buffer springs 53 are sleeved on the sliding rods 52 and are arranged between the support plates 51 and the electric sliders 442.

[0080] In this technical solution, the support plates 51 are arranged on both sides outside the housing 1, and the support plates 51 are located at the front and rear ends of the guide rail, providing support and stability. The sliding rods 52 are slidably installed on the support plates 51 and are connected to the electric sliders 442 for guiding and stabilizing the movement of the sliders. The buffer springs 53 are sleeved on the sliding rods 52 and are located between the support plates 51 and the electric sliders 442 for providing buffering and shock absorption functions.

[0081] During operation, when the electric slider 442 moves on the electric guide rail 441, the sliding rod 52 guides the movement path of the electric slider 442 to ensure the smooth movement of the slider. The buffer spring 53 is located between the sliding rod 52 and the support plate 51 and can absorb the impact and vibration generated during the operation of the equipment, reducing the impact of the vibration during the movement of the equipment on the slider and the walking track 42. In this way, the buffer spring 53 helps to maintain the smooth movement of the slider, improving the positioning accuracy and stability of the walking track 42. The guiding function of the sliding rod 52 ensures the smooth movement of the electric slider 442 along the electric guide rail 441, avoiding the swing or deviation of the slider during the movement. Through the shock-absorbing effect of the buffer spring 53, the position error caused by vibration is reduced, thereby improving the positioning accuracy of the walking track 42 and the working stability of the equipment. Thus, through the guiding of the sliding rod 52 and the buffering of the balance spring, the smooth movement and accurate positioning of the walking track 42 are ensured, thereby improving the working efficiency and accuracy of the wall slotting equipment.

[0082] Embodiment 2:

[0083] This embodiment provides a wall slotting device, which, in addition to including the technical solutions of the above embodiment, further has the following technical features.

[0084] As Figure 1 and Figure 5 shown, in this embodiment, optimally, the dust removal mechanism 6 includes:

[0085] A dust collection box 61, slidably arranged at the rear side inside the housing 1;

[0086] A negative pressure fan 62, arranged around the housing 1, and the negative pressure fan 62 is connected to the dust collection box 61;

[0087] A handle 63, arranged on the dust collection box 61.

[0088] In this technical solution, the dust collection box 61 is slidably arranged at the rear side inside the housing 1 for collecting the dust and debris generated during the wall slotting process. The negative pressure fan 62 is arranged around the housing 1 and is connected to the dust collection box 61. The negative pressure fan 62 generates negative pressure to attract the surrounding air and dust, driving the dust to flow into the dust collection box 61 through the pipeline. The handle 63 is arranged on the dust collection box 61, facilitating the operator to disassemble, clean, and replace the dust collection box 61 when it is full.

[0089] During operation, the negative pressure fan 62 generates negative pressure and inhales the dust generated during the wall slotting process. The inhaled dust flows into the dust collection box 61 through the pipeline. The dust is collected in the dust collection box 61. The operator can conveniently disassemble and clean the dust collection box 61 through the handle 63. The dust removal mechanism 6 maintains the cleanliness of the working environment through the continuous dust suction function of the negative pressure fan 62, reducing the impact of dust on the equipment and the operator.

[0090] As Figure 1 and Figure 6 shown, in this embodiment, optimally, it further includes a protection mechanism 7, and the protection mechanism 7 includes:

[0091] Lugs 71, provided at both ends of the rear side of the housing 1;

[0092] Door shaft 72, rotatably provided between the two lugs 71;

[0093] Rotating block 73, provided on the door shaft 72;

[0094] Protection door 74, provided at the rear side of the housing 1, and the protection door 74 is connected to the rotating block 73;

[0095] Grip 75, provided on the protection door 74.

[0096] In this technical solution, in the normal state, the protection door 74 covers the rear side of the housing 1, so that the components inside the housing 1 are not affected by dust, improving the stability and service life during long-term use. When the dust is collected in the dust collection box 61, it is necessary to clean the dust in the dust collection box 61. At this time, the user pulls the grip 75, and the grip 75 drives the protection door 74 to rotate through the rotating block 73, so that the protection door 74 rotates and opens. Then the user pulls the handle 63, and the handle 63 drives the dust collection box 61 to move forward, so that the dust collection box 61 is moved out of the housing 1. Then the user cleans the dust in the dust collection box 61. After the cleaning is completed, the dust collection box 61 is installed back in place, and the grip 75 is pushed to drive the protection door 74 to rotate in the reverse direction and reset, and the protection door 74 covers the housing 1 to ensure that the components inside the housing 1 are not contaminated by dust. In this way, the components inside the housing 1 are prevented from being affected by dust pollution, and at the same time, it is convenient to repair them.

[0097] Embodiment 3:

[0098] This embodiment provides a wall slotting device. In addition to including the technical solutions of the above embodiments, it further has the following technical features.

[0099] As Figures 1-3 shown, in this embodiment, optimally, the saw blade 8 is made of stainless steel.

[0100] In this technical solution, the stainless-steel saw blade 8 is used for actual wall grooving operations. Its hard and wear-resistant properties enable it to effectively cut wall materials such as concrete or bricks. The stainless-steel material has excellent corrosion resistance and wear resistance, which improves the stability and lifespan of the saw blade 8 during long-term use. The saw blade 8 in the wall grooving equipment rotates at high speed after the equipment is started. When the rotating saw blade 8 contacts the wall, the wall material is cut into the required groove shape through the cutting action. Due to the hardness and wear resistance of the saw blade 8 material, it can effectively cut and maintain the sharpness of the cutting edge. The stainless-steel saw blade 8 provides a long service life and less maintenance requirements, enabling the equipment to maintain high efficiency and stability during the cutting process. Due to the wear resistance and stability of the stainless-steel saw blade 8, the equipment can maintain high cutting performance for a long time. The stainless-steel material reduces the wear of the saw blade 8 and lowers the frequency of replacement and maintenance, thereby improving the overall working efficiency and economy of the equipment. The stainless-steel saw blade 8 in the wall grooving equipment achieves efficient and durable cutting performance through its excellent material properties, ensuring the smooth progress of the wall grooving process.

[0101] The embodiments of the present application have been described above in conjunction with the accompanying drawings. Without conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above specific implementation manners. The above specific implementation manners are merely illustrative and not restrictive. Under the inspiration of the present application, those of ordinary skill in the art can also make many forms without departing from the purpose of the present application and the scope protected by the claims, and all of them belong to the protection scope of the present application.

Claims

1. A wall slotting device, characterized in that, Comprising: A housing (1); A drill bit (2), arranged on the front side of the housing (1); A saw blade (8), arranged on the drill bit (2); A motor (3), arranged inside the housing (1), the output shaft of the motor (3) penetrates and extends out of the housing (1), and the output shaft of the motor (3) is connected to the drill bit (2); A dust removal mechanism (6), arranged on the rear side inside the housing (1), for absorbing dust generated during grooving; A traveling mechanism (4), arranged on the outer side of the housing (1), and the traveling mechanism (4) enables the grooving device to travel and move inside the wall; The traveling mechanism (4) includes: A bracket (41), located on the outer side of the housing (1), and there are a plurality of the brackets (41), which are evenly spaced along the circumferential direction; A traveling track (42), arranged on the bracket (41); A power source (43), connected to the traveling track (42), for providing power to drive the traveling track (42) to operate; An adjusting part (44), arranged on the housing (1) and cooperating with the traveling track (42), for adjusting the relative position between the traveling track (42) and the wall.

2. The wall slotting device according to claim 1, characterized in that, The adjusting part (44) includes: An electric guide rail (441), arranged on the outer side of the housing (1), and the number of the electric guide rails (441) is the same as that of the traveling tracks (42); An electric slider (442), slidably arranged on the electric guide rail (441); A support shaft (443), arranged on the electric slider (442); A connecting shaft (444), arranged on the bracket (41); A rotating plate (445), rotatably arranged between the support shaft (443) and the connecting shaft (444) on the same side.

3. The wall slotting device according to claim 2, characterized in that, A guiding mechanism (5) for guiding the stable movement and positioning accuracy of the traveling track (42) is arranged on the housing (1), and the guiding mechanism (5) includes: Support plates (51), arranged on both outer sides of the housing (1), and the support plates (51) are located at the front and rear ends of the guide rail; Slide rods (52), slidably arranged on the support plates (51), and the slide rods (52) are connected to the electric sliders (442); Buffer springs (53), sleeved on the slide rods (52) and arranged between the support plates (51) and the electric sliders (442).

4. A wall slotting device according to claim 1, characterized in that, The dust removal mechanism (6) includes: A dust collection box (61), slidably arranged on the rear side inside the housing (1); Negative pressure blowers (62), arranged around the housing (1), and the negative pressure blowers (62) are all connected to the dust collection box (61); A handle (63), arranged on the dust collection box (61).

5. A wall slotting device according to claim 1, wherein, A protection mechanism (7) is further included, and the protection mechanism (7) includes: Lug plates (71), arranged at both rear ends of the housing (1); A door shaft (72), rotatably arranged between the two lug plates (71); A rotating block (73), arranged on the door shaft (72); A protection door (74), arranged on the rear side of the housing (1), and the protection door (74) is connected to the rotating block (73); A grip (75), arranged on the protection door (74).

6. The wall slotting device according to claim 1, characterized in that, The saw blade (8) is made of stainless steel.

Citation Information

Patent Citations

  • Wall body slotting device

    CN206678193U