Grooving device for embedded reinforcing construction of bridge pier

The automated cutting device addresses inefficiencies in bridge pier reinforcement by providing precise and efficient slot cutting, reducing construction time and dust dispersion.

CN223099583UActive Publication Date: 2025-07-15NANJING FORESTRY UNIV
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Patent Information

Application Number
CN202422241162.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-07-15
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing bridge pier groove construction efficiency is inefficient and has a long construction period, which cannot meet the needs of efficient embedded reinforcement construction.

Method used

An automatic deep groove opening device including a fixed distance rod, a cross-bowl block, a linear guide rail, a support end seat, a support rod and a groove cutting mechanism is designed. The depth and direction of the groove cutting are controlled by a driving member and a motor, and combined with the cooling component to cool down and reduce dust, to realize automatic groove cutting.

Benefits of technology

It realizes automation and efficient groove cutting of bridge pier grooves, with controllable groove depth, reducing construction cycle and dust pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of bridge pier construction, in particular to a grooving device for bridge pier embedded reinforcing construction, which comprises two groups of distance rods (1), and transverse sleeper blocks (2) are fixedly mounted at two ends of the distance rods (1); supporting end seats (4) are slidably mounted on the two sets of linear guide rails (3), supporting rods (5) are symmetrically mounted between the two supporting end seats (4), a grooving mechanism (7) is mounted on the supporting rods (5) and comprises a suspension frame (71), the suspension frame (71) is slidably mounted on the two supporting rods (5), electric telescopic rods (72) are symmetrically mounted at the two ends of the suspension frame (71), and a bottom plate (73) is jointly mounted at the telescopic ends of the two electric telescopic rods (72); and a grooving tooth sheet (74) is rotationally mounted on the bottom plate (73). The grooving device for embedded reinforcing construction of the bridge pier has the advantages that automatic depth-setting grooving is achieved, and time and labor are saved during grooving.
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Description

Technical Field

[0001] The utility model relates to the technical field of pier construction, in particular to a grooving device for pier embedded reinforcement construction. Background Technique

[0002] With the increase in traffic density and vehicle load, especially the serious damage to bridges caused by overloading, a considerable number of bridges can no longer meet the use requirements, so it is necessary to reinforce them. Among them, a covering high-strength steel bar embedded reinforcement technology is adopted. This technology is to set longitudinal steel bars on the surface of the embedded structure around the reinforcement structure, fill the grooves with epoxy resin, and enhance the strength by circumferential welding of transverse auxiliary steel bars. Finally, a mortar protective layer and paint are covered. The remarkable technological characteristics of this reinforcement technology are as follows: ① The increased cross-sectional thickness after reinforcement is 1 / 8 of the conventional reinforced concrete reinforcement thickness and less than 1 / 2 of the traditional PCM reinforcement volume; ② The flow resistance of the piers in the river channel after reinforcement basically does not increase; ③ The construction cost is significantly reduced by reducing the use of polymer materials; ④ The reinforcement steel bars are directly embedded on the surface of the existing structure, and the bearing capacity is significantly improved without increasing the concrete cross-section; ④ The increase in weight after reinforcement is very small, and the additional load on the structure foundation and foundation is greatly reduced compared with the traditional reinforcement method.

[0003] When using the above-mentioned embedded reinforcement construction, it is necessary to groove the four sides of the pier to bury the steel bars for reinforcement. However, the existing pier grooving construction requires the erection of scaffolds, and manual scribing and grooving are used, resulting in low grooving efficiency and long construction period.

[0004] Therefore, it is necessary to provide a new grooving device for pier embedded reinforcement construction to solve the above technical problems. Content of the Utility Model

[0005] To solve the above technical problems, the utility model provides a grooving device for pier embedded reinforcement construction with automatic depth setting and time-saving and labor-saving grooving.

[0006] The grooving device for pier embedded reinforcement construction provided by the utility model includes: distance rods, two groups are provided, and cross pillow blocks are fixedly installed at both ends of the two groups of distance rods;

[0007] There are two sets of linear guide rails, and the two sets of linear guide rails are respectively installed on the cross pillow blocks at both ends of two sets of fixed-distance rods. Support end seats are slidably installed on the two sets of linear guide rails. A support rod is symmetrically installed between the two support end seats. A grooving mechanism is installed on the support rod. The grooving mechanism includes a suspension frame. The suspension frame is slidably installed on the two support rods, and electric telescopic rods are symmetrically arranged at both ends of the suspension frame. A bottom plate is jointly installed at the telescopic ends of the two electric telescopic rods. A grooving tooth piece is rotatably installed on the bottom plate. A driving motor for driving the grooving tooth piece to rotate is installed on one side of the bottom plate, and a through groove through which the grooving tooth piece passes is formed on the bottom plate. A driving member for driving the support end seat to move along the linear guide rail is installed on the two cross pillow blocks.

[0008] Preferably, bolt feet are provided at both ends of the cross pillow block, and threaded through holes are formed in the bolt feet.

[0009] Preferably, the driving member includes a lead screw. The lead screw is rotatably installed on the cross pillow block, and a transmission block is threadedly installed on the lead screw. The transmission block is fixedly connected to the support end seat on the same side by screws. A servo motor for driving the lead screw to rotate is installed on the cross pillow block.

[0010] Preferably, stepping motors are symmetrically installed on both sides of the suspension frame. A transmission gear is fixedly installed on the output shaft of the stepping motor. Tooth grooves meshing with the transmission gear are formed on the outer side of the support rod.

[0011] Preferably, vertical plates are fixedly installed at the four corners of the upper surface of the bottom plate. Sliding sleeves are installed at the four corners of the suspension frame. The sliding sleeves are slidably matched with the corresponding vertical plates.

[0012] Preferably, a cooling component is fixedly installed on the suspension frame.

[0013] Preferably, the cooling component includes a water storage tank. The water storage tank is fixedly installed at the top end of the suspension frame, and a micro water pump is fixedly installed on the water storage tank. The liquid inlet end of the micro water pump is communicated with the bottom of the water storage tank. The liquid outlet end of the micro water pump is arranged above the grooving tooth piece.

[0014] Compared with the related technology, the grooving device for pier embedded reinforcement construction provided by the present utility model has the following beneficial effects:

[0015] 1. The present utility model provides a grooving device for pier embedded reinforcement construction. By arranging a support end seat driven to move by a driving member on the cross pillow block, a support rod is arranged on the support end seat, and a grooving mechanism is arranged on the support rod to perform moving grooving, so that automatic grooving along the pier surface can be realized, and the grooving depth is controllable.

[0016] 2. By setting up a cooling component, when the grooving tooth piece is grooving, water is sprinkled, which can not only cool down the grooving tooth piece, but also reduce the floating of dust. Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment of the grooving device for pier embedded reinforcement construction provided by the present invention;

[0018] Figure 2 It is a three-dimensional detail view of the overall structure of the grooving device for pier embedded reinforcement construction provided by the present invention;

[0019] Figure 3 It is a three-dimensional detail view of the grooving mechanism provided by the present invention Figure 1 ;

[0020] Figure 4 It is a three-dimensional detail view of the grooving mechanism provided by the present invention Figure 2 .

[0021] Reference numerals in the figure: 1, fixed-distance rod; 2, horizontal pillow block; 21, bolt foot; 201, threaded through-hole; 3, linear guide rail; 4, support end seat; 5, support rod; 501, tooth groove; 6, driving member; 61, lead screw; 62, transmission block; 63, servo motor; 7, grooving mechanism; 71, suspension frame; 711, sliding sleeve; 72, electric telescopic rod; 73, bottom plate; 731, vertical plate; 74, grooving tooth piece; 75, driving motor; 76, stepping motor; 77, transmission gear; 8, cooling component; 81, water storage tank; 82, micro water pump. Detailed Embodiment

[0022] In order to make the purpose, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0023] The following describes the specific implementation of the present invention in detail with reference to specific embodiments.

[0024] Please refer to Figures 1 to 4 , a grooving device for pier embedded reinforcement construction provided by an embodiment of the present invention, the grooving device for pier embedded reinforcement construction includes:

[0025] Fixed-distance rods 1, there are two groups, and both ends of the two groups of fixed-distance rods 1 are fixedly installed with horizontal pillow blocks 2 together;

[0026] There are two sets of linear guide rails 3, and the two sets of linear guide rails 3 are respectively installed on the cross pillow blocks 2 at both ends of the two fixed-distance rods 1. Support end seats 4 are slidably installed on the two sets of linear guide rails 3. A support rod 5 is symmetrically installed between the two support end seats 4. A grooving mechanism 7 is installed on the support rod 5. The grooving mechanism 7 includes a suspension frame 71. The suspension frame 71 is slidably installed on the two support rods 5, and electric telescopic rods 72 are symmetrically arranged at both ends of the suspension frame 71. A bottom plate 73 is jointly installed at the telescopic ends of the two electric telescopic rods 72. A grooving tooth piece 74 is rotatably installed on the bottom plate 73. A driving motor 75 for driving the grooving tooth piece 74 to rotate is installed on one side of the bottom plate 73, and a through groove through which the grooving tooth piece 74 passes is formed on the bottom plate 73. Driving members 6 for driving the support end seats 4 to move along the linear guide rails 3 are installed on the two cross pillow blocks 2.

[0027] Wherein, stepping motors 76 are symmetrically installed on both sides of the suspension frame 71. A transmission gear 77 is fixedly installed on the output shaft of the stepping motor 76. A tooth groove 501 meshing with the transmission gear 77 is formed on the outer side of the support rod 5.

[0028] It should be noted that: during use, the fixed-distance rod 1 and the cross pillow block 2 are fixed on the pier surface through anchor screws. Then, the two support end seats 4 are driven by the driving members 6 on both sides to slide to one side of the cross pillow block 2. Then, the driving motor 75 is started to drive the grooving tooth piece 74 to rotate. Then, the telescopic length of the bottom plate 73 is controlled by the electric telescopic rod 72, so as to control the grooving depth of the grooving tooth piece 74 on the bottom plate 73. During grooving, the stepping motor 76 is synchronously controlled to drive the transmission gear 77 to rotate. The transmission gear 77 meshes with the tooth groove 501, so as to drive the suspension frame 71 to move along the two support rods 5, so as to realize moving grooving. After grooving from bottom to top, move a certain distance horizontally, then groove from top to bottom, and then move in sequence to automatically groove. The grooving is carried out automatically and the grooving depth is controllable.

[0029] Wherein, bolt feet 21 are arranged at both ends of the cross pillow block 2. Threaded through holes 201 are formed in the bolt feet 21. In this way, during installation, the two cross pillow blocks 2 can be anchored on the pier by passing anchor bolts through the threaded through holes 201.

[0030] In the embodiment of the present utility model, please refer to Figure 1 and Figure 2 , the driving member 6 includes a lead screw 61. The lead screw 61 is rotatably installed on the cross pillow block 2, and a transmission block 62 is threadedly installed on the lead screw 61. The transmission block 62 is fixedly connected with the support end seat 4 on the same side by screws. A servo motor 63 for driving the lead screw 61 to rotate is installed on the cross pillow block 2.

[0031] It should be noted that when the driving member 6 is in use, the lead screw 61 is driven to rotate by the servo motor 63, so that the lead screw 61 drives the transmission block 62 to drive the support end seat 4 to move along the linear guide rail 3, thereby realizing the adjustment of the lateral displacement.

[0032] In the embodiment of the present invention, please refer to Figure 1 、 Figure 3 and Figure 4 , vertical plates 731 are fixedly installed at the four corners of the upper surface of the bottom plate 73, and sliding sleeves 711 are installed at the four corners of the suspension bracket 71. The sliding sleeves 711 are slidably matched with the corresponding vertical plates 731.

[0033] It should be noted that when the electric telescopic rod 72 pushes the bottom plate 73 away from the suspension bracket 71, the vertical plate 731 slides on the sliding sleeve 711 synchronously, improving the stability of the bottom plate 73 and facilitating the stable grooving of the grooving blade 74.

[0034] In the embodiment of the present invention, please refer to Figures 1 to 4 , a cooling component 8 is fixedly installed on the suspension bracket 71;

[0035] The cooling component 8 includes a water storage tank 81. The water storage tank 81 is fixedly installed at the top of the suspension bracket 71, and a micro water pump 82 is fixedly installed on the water storage tank 81. The liquid inlet end of the micro water pump 82 is communicated with the bottom of the water storage tank 81, and the liquid outlet end of the micro water pump 82 is arranged above the grooving blade 74.

[0036] It should be noted that when grooving, the micro water pump 82 is started synchronously to spray the water in the water storage tank 81 to the grooving blade 74. In this way, the grooving blade 74 can be cooled and the dust floating can be reduced.

[0037] The working principle of the grooving device for pier embedded reinforcement construction provided by the present invention is as follows:

[0038] When in use, the distance-determining rod 1 and the cross pillow block 2 are fixed on the pier surface by anchor screws. Then, the two support end seats 4 are driven by the driving members 6 on both sides to slide to one side of the cross pillow block 2. Then, the driving motor 75 is started to drive the grooving blade 74 to rotate. Then, the electric telescopic rod 72 is used to control the extension length of the bottom plate 73, thereby controlling the grooving depth of the grooving blade 74 on the bottom plate 73. When grooving, the stepping motor 76 is synchronously controlled to drive the transmission gear 77 to rotate. The transmission gear 77 meshes with the tooth groove 501, thereby driving the suspension bracket 71 to move along the two support rods 5, thereby realizing moving grooving. After grooving from bottom to top, move a certain distance horizontally and then groove from top to bottom, and then move in turn to automatically groove. The grooving is automated, the grooving depth is controllable. When grooving, the micro water pump 82 is started synchronously to spray the water in the water storage tank 81 to the grooving blade 74. In this way, the grooving blade 74 can be cooled and the dust floating can be reduced;

[0039] When the driving member 6 is in use, the lead screw 61 is automatically driven by the servo motor 63, so that the lead screw 61 drives the transmission block 62 to drive the support end seat 4 to move along the linear guide rail 3, thereby realizing the lateral displacement adjustment.

[0040] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated herein.

[0041] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present utility model.

Claims

1. A grooving device for pier embedded reinforcement construction, comprising: Distance rods (1), two groups are provided, and cross pillow blocks (2) are fixedly installed at both ends of the two groups of distance rods (1); It is characterized in that it further comprises: Linear guide rails (3), two groups are provided, and the two groups of linear guide rails (3) are respectively installed on the cross pillow blocks (2) at both ends of the two groups of distance rods (1). Support end seats (4) are slidably installed on the two groups of linear guide rails (3). A support rod (5) is symmetrically installed between the two support end seats (4). A grooving mechanism (7) is installed on the support rod (5). The grooving mechanism (7) includes a suspension frame (71). The suspension frame (71) is slidably installed on the two support rods (5), and electric telescopic rods (72) are symmetrically arranged at both ends of the suspension frame (71). A bottom plate (73) is commonly installed at the telescopic ends of the two electric telescopic rods (72). A grooving tooth piece (74) is rotatably installed on the bottom plate (73). A driving motor (75) for driving the grooving tooth piece (74) to rotate is installed on one side of the bottom plate (73), and a through groove through which the grooving tooth piece (74) passes is formed on the bottom plate (73). A driving member (6) for driving the support end seat (4) to move along the linear guide rail (3) is installed on the two cross pillow blocks (2).

2. The grooving device for pier embedded reinforcement construction according to claim 1, characterized in that, Bolt feet (21) are provided at both ends of the cross pillow block (2), and threaded through holes (201) are formed in the bolt feet (21).

3. The grooving device for pier embedded reinforcement construction according to claim 1, characterized in that, The driving member (6) includes a lead screw (61). The lead screw (61) is rotatably installed on the cross pillow block (2), and a transmission block (62) is threadedly installed on the lead screw (61). The transmission block (62) is fixedly connected to the support end seat (4) on the same side by screws. A servo motor (63) for driving the lead screw (61) to rotate is installed on the cross pillow block (2).

4. The grooving device for pier embedded reinforcement construction according to claim 1, characterized in that, Stepper motors (76) are symmetrically installed on both sides of the suspension frame (71). A transmission gear (77) is fixedly installed on the output shaft of the stepper motor (76). A tooth groove (501) meshing with the transmission gear (77) is formed on the outer side of the support rod (5).

5. The grooving device for pier embedded reinforcement construction according to claim 1, wherein, Vertical plates (731) are fixedly installed at the four corners of the upper surface of the bottom plate (73). Sliding sleeves (711) are installed at the four corners of the suspension frame (71). The sliding sleeves (711) are slidably matched with the corresponding vertical plates (731).

6. The grooving device for pier embedded reinforcement construction according to claim 1, characterized in that, A cooling assembly (8) is fixedly installed on the suspension frame (71).

7. The grooving device for pier embedded reinforcement construction according to claim 6, characterized in that, The cooling assembly (8) includes a water storage tank (81). The water storage tank (81) is fixedly installed at the top of the suspension frame (71), and a micro water pump (82) is fixedly installed on the water storage tank (81). The liquid inlet end of the micro water pump (82) is communicated with the bottom of the water storage tank (81). The liquid outlet end of the micro water pump (82) is arranged above the grooving tooth piece (74), and the liquid is sprayed out through the liquid outlet end to cool the grooving tooth piece (74).