Double-wall corrugated pipe mixture mixing device
The double-wall corrugated pipe mixing apparatus addresses uneven mixing and slow heating by employing a controlled feed and rotating mixing chamber with spiral blades and heating elements, ensuring uniform mixing and efficient drying.
Patent Information
- Application Number
- CN202420833019.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-04-22
AI Technical Summary
The existing double-wall corrugated mixing device has the problems of poor drying effect, uneven stirring and slow heating.
A mixing device including a base, a support frame, a mixing drum, a spiral mixing sheet, a heater and a controller is designed. The controller controls the up and down sliding of the hopper and the speed reduction motor to drive the mixing drum to rotate, and combines the heater to heat the mixing drum to achieve even stirring and rapid heating.
The uniform stirring and rapid heating of the mixture in the mixing drum is achieved, the stirring efficiency is improved, the equipment wear is reduced, and the stability and safety of the device are enhanced.
Smart Images
Figure CN223099625U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bellows mixing, in particular to a mixing device for double-wall bellows mixture. Background Art
[0002] The double-wall bellows is a new type of pipe with an annular outer wall and a smooth inner wall, which was first developed successfully in Germany in the early 1980s. After more than a decade of development and improvement, it has developed from a single variety to a complete product series. At present, the production process and application technology are very mature. Due to its excellent performance and relatively economical cost, it has been greatly popularized and applied in developed countries such as Europe and the United States. In China, the popularization and application of HDPE double-wall bellows are in an upward trend, and all technical indicators meet the use standards. The inner wall color of the double-wall bellows is usually blue and black, and some brands use yellow for the inner wall. In order to facilitate the mixing of materials during the production of double-wall bellows, various raw materials need to be fully mixed during the processing of double-wall bellows, and then heated and extruded through a screw extrusion mechanism, and then molded by die pressing. In the prior art, the mixing of raw materials mostly relies on a mixer. The existing mixer usually mixes the raw materials by placing them in a cylinder and then stirring them up and down by a vertically arranged stirring rod. However, the existing mixing equipment has problems such as uneven stirring and slow heating during the up-and-down stirring, and it cannot better dry and stir the raw materials during the mixing process. Content of the Utility Model
[0003] Aiming at the deficiencies of the prior art, the technical problem solved by the utility model is to provide a mixing device for double-wall bellows mixture, which solves the problems of poor drying effect, uneven stirring and slow heating in the prior art.
[0004] To solve the above problems, the technical solution adopted by the present utility model is as follows: A mixing device for double-wall corrugated pipe mixture, characterized in that it includes a base, on which a plurality of support frames are provided, and corresponding support wheels are provided on the support frames; at the upper end of the support frame, there is a mixing barrel with a heat-insulating layer, and a fixing ring is provided on the mixing barrel, and the fixing ring is connected to the support wheel in a rolling manner; on the surface of the mixing barrel, there is a gear, and a reduction motor is provided at a position directly below the gear, and the reduction motor is drivingly connected to the gear; inside the mixing barrel, there is a spiral stirring blade, and a plurality of temperature sensors are fixedly provided on the spiral stirring blade; on one side of the mixing barrel, there is a heater, and the heater is communicated with a sealing door provided at one end of the mixing barrel through a connecting pipe; a sealing cover is provided on the mixing barrel at the end far from the sealing door, and a feed inlet is provided on the sealing cover, and a support is provided on one side of the feed inlet, a slide rail is provided on the support, a hopper is provided on the slide rail, and a roller is provided at the lower end of the hopper and is connected to the slide rail in a matching manner; a connecting cable is fixedly provided at the upper end of the hopper, and after the connecting cable bypasses the roller on the support, it is fixedly connected to the motor at the lower end of the support; a discharge port is provided at the bottom of the hopper; a controller is provided on one side of the mixing barrel, and the controller is electrically connected to the heater and the temperature sensor.
[0005] The technical principle of this solution is: The controller controls the motor to control the up and down sliding of the hopper for feeding. After the mixture enters the mixing barrel, the rotation of the mixing barrel is controlled by starting the reduction motor, and then the mixture in the mixing barrel is stirred. And during the stirring process, it is heated by the heater, and the hot air is introduced into the mixing barrel, so that the mixture in the mixing barrel is stirred and mixed more evenly.
[0006] The beneficial effects of this solution are: The connecting cable provided on the hopper provided on the support is connected to the motor, and the work of the motor is controlled by the controller, and then the lifting of the hopper is controlled. When the hopper rises above the feed inlet, the discharge port at the lower end of the hopper opens, and the mixture enters the feed inlet and then enters the mixing barrel for stirring. When stirring, the mixing barrel is heated by the heater, and the mixing barrel is driven by the reduction motor. The rotation speed of the reduction motor can be controlled by the controller, and then the rotation speed of the mixing barrel can be controlled, with good flexibility. And four support wheels are provided at the bottom position of the mixing barrel and are in rolling connection with the support rings at both ends of the mixing barrel, so that while the mixing barrel has good stability, the friction during the rotation process is reduced, the wear of the equipment is reduced. At the same time, the hopper is controlled by the controller to control the motor, and then the sliding of the hopper on the support is controlled, which is convenient for feeding into the mixing barrel and reduces the working intensity.
[0007] Furthermore, a plurality of through holes are provided on the spiral stirring blade, and the through holes are annularly arranged on the spiral stirring blade. The plurality of through holes provided can make the hot air circulate more smoothly inside the mixing barrel, increase the heat absorption area of the mixture, and improve the stirring efficiency.
[0008] Furthermore, there are two slide rails, which are arranged in parallel on both sides of the bracket. The two parallel slide rails ensure that the hopper will not shift during the up-and-down sliding, providing better safety.
[0009] Furthermore, the temperature sensor is arranged at the middle position of the spiral stirring blade. Arranging it at the middle position can better judge the actual temperature of the mixture during the stirring process. If it is arranged near the bottom of the stirring cylinder, the detected temperature is likely to be the temperature of the surface of the stirred mixture. If it is arranged at the upper end position of the spiral stirring blade, when there is less mixture, the sensor may not contact the mixture during the stirring process, and the detected temperature may not be the actual temperature of the mixture.
[0010] Furthermore, the controller is electrically connected to the motor.
[0011] Furthermore, a sealing connection ring is arranged at one end of the stirring cylinder near the feed inlet. One end of the sealing connection ring is connected to the stirring cylinder in a matching manner, and the other end is fixedly connected to the sealing cover. The arranged sealing connection ring prevents the feed inlet from rotating with the rotation of the stirring cylinder, thus affecting the stirring of the stirring cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 is a schematic structural diagram of the present utility model;
[0013] Figure 2 is a schematic structural diagram of the present utility model;
[0014] Figure 3 is a schematic structural diagram of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0015] The following is a further detailed description through specific embodiments:
[0016] The reference numerals in the accompanying drawings of the specification include: base 1, support frame 2, support wheel 3, support ring 4, stirring cylinder 5, spiral stirring blade 6, through hole 7, temperature sensor 8, sealing connection ring 9, feeding support 10, hopper 11, guide rail 12, roller 13, motor 14, heater 15, sealing door 16, heating pipe 17, controller 18, reduction motor 19, gear 20, discharge port 21, sealing cover 22.
[0017] Embodiment 1 is basically as shown in the attached Figure 1 to the attached Figure 3As shown: A double-wall corrugated pipe mixing device, including a base 1, on which a support frame 2 is fixedly arranged. There are four of these support frames 2, and at the upper ends of the support frames 2, support wheels 3 are correspondingly arranged. Above the four support wheels 3, there is a mixing drum 5 with a heat-insulating layer on its surface. On the outer surface of the mixing drum 5, two support rings 4 are fixed at both ends of the mixing drum 5. The support rings 4 are in rolling fit connection with the support wheels 3. Through the rolling fit connection of the support rings 4 and support wheels 3 arranged at both ends, the mixing drum 5 is supported more stably, and at the same time, the friction during the rotation of the mixing drum 5 can be reduced, improving the rotation efficiency. On the surface of the mixing drum 5, there is a gear 20. At the position directly below the gear 20, there is a reduction motor 1914, and the reduction motor 1914 is drivingly connected to the gear 20. In front of the mixing drum 5, there is a controller 18, and the controller 18 is fixedly connected to the base 1; Inside the mixing drum 5, there is a spiral stirring blade 6. At the upper end of the stirring blade, there is a through hole 7, and the through hole 7 is arranged annularly on the spiral stirring blade 6. At the upper end of the spiral stirring blade 6, there is a temperature sensor 8, and the temperature sensor 8 is electrically connected to the controller 18. On the side of the mixing drum 5 away from the controller 18, there is a heater 15. The heater 15 is fixedly connected to the sealing door 16 arranged on the cylinder body through a heating pipe 17, so that the hot air of the heater 15 enters the mixing drum 5 through the heating pipe 17, and the heater 15 is electrically connected to the controller 18. The temperature of the heater 15 can be controlled by the controller 18 to control the heating temperature when mixing the mixture; On the mixing drum 5 at one end away from the sealing cover 22, there is a sealing cover 22. The sealing cover 22 is connected to the mixing drum 5 through a sealing connection ring 9. One end of the sealing connection ring 9 is in fit connection with the mixing drum 5, and the other end is fixedly connected to the sealing cover 22, so that when the mixing drum 5 rotates, the feeding port arranged on the sealing cover 22 does not rotate with the mixing drum 5. On one side of the sealing cover 22, there is a support. On the support, there are parallel slide rails. On the support, there is a hopper 11. At the lower end of the hopper 11, there are rollers 13, and the rollers 13 are in fit connection with the slide rails, making the rollers 13 slide more stably on the support with good safety. And at the upper end of the hopper 11, there is a connecting cable fixedly arranged. The connecting cable is connected to the motor at the lower end of the support through a connecting wheel arranged on the support.
[0018] Specific implementation manner: During use, the motor is controlled by the controller 18. The hopper 11 is lowered to the lower end through the connecting cable for feeding. After the feeding is completed, the motor is controlled by the controller 18 to slide the hopper 11 upward along the slide rail to the upper end of the feed inlet. Then, the feed inlet at the lower end of the hopper 11 is opened, and the mixed material enters the mixing drum 5 through the feed inlet. The reduction motor 1914 is controlled by the controller 18 to rotate, thereby controlling the rotation of the mixing drum 5. Moreover, a heater 15 is provided on one side of the mixing drum 5 for heating. The hot air is transmitted into the mixing drum 5 through the heating pipe 17 to heat the mixed material being stirred, which has good practicability. During the stirring process, in addition to the heat conduction by the spiral stirring blades 6 provided, the through holes 7 provided on the spiral stirring blades 6 make the hot air circulate more smoothly in the mixing drum 5, and at the same time, the contact area between the mixed material and the hot air is also increased.
[0019] The above are only the embodiments of the present invention. Common knowledge such as the specific structures and characteristics known in the solutions is not described in detail here. It should be pointed out that for those skilled in the art, without departing from the structure of the present invention, several deformations and improvements can still be made, which should also be regarded as the protection scope of the present invention, and these will not affect the implementation effect of the present invention and the practicability of the patent. The protection scope required by this application should be based on the content of its claims, and the specific implementation manners described in the specification can be used to interpret the content of the claims.
Claims
1. A mixing device for double-wall corrugated pipe mixture, characterized in that: It includes a base, on which a plurality of support frames are provided, and corresponding support wheels are provided on the support frames; at the upper end of the support frame, there is a mixing drum with a heat-insulating layer, and a fixing ring is provided on the mixing drum, and the fixing ring is in rolling connection with the support wheel; a gear is provided on the surface of the mixing drum, and a reduction motor is provided at a position directly below the gear, and the reduction motor is drivingly connected to the gear; a spiral stirring blade is provided inside the mixing drum, and a plurality of temperature sensors are fixedly provided on the spiral stirring blade; a heater is provided on one side of the mixing drum, and the heater is communicated with a sealing door provided at one end of the mixing drum through a connecting pipe; a sealing cover is provided on the mixing drum at the end far from the sealing door, and a feed inlet is provided on the sealing cover, and a support is provided on one side of the feed inlet, a slide rail is provided on the support, a hopper is provided on the slide rail, and a roller is provided at the lower end of the hopper and is in fit connection with the slide rail; a connecting cable is fixedly provided at the upper end of the hopper, and after the connecting cable bypasses the roller on the support, it is fixedly connected to the motor at the lower end of the support; a discharge port is provided at the bottom position of the hopper; a controller is provided on one side of the mixing drum, and the controller is electrically connected to the heater and the temperature sensor.
2. The double-wall corrugated pipe mixture mixing device according to claim 1, characterized in that: A plurality of through holes are provided on the spiral stirring blade, and the through holes are annularly arranged on the spiral stirring blade.
3. A double-wall corrugated pipe mixture mixing device according to claim 1, characterized in that: There are two slide rails, and the slide rails are arranged in parallel on both sides of the support.
4. A double-wall corrugated pipe mixture mixing device according to claim 1, characterized in that: The hopper is arranged in parallel with the slide rail.
5. A double-wall corrugated pipe mixture mixing device according to claim 1, characterized in that: The temperature sensor is arranged at the middle position of the spiral stirring blade.
6. The mixing device for double-wall corrugated pipe mixture according to claim 1, characterized in that: The controller is electrically connected to the motor.
7. A mixing device for a double-wall corrugated pipe mixture according to claim 1, characterized in that: A sealing connection ring is provided at one end of the mixing drum close to the feed inlet, one end of the sealing connection ring is in fit connection with the mixing drum, and the other end is fixedly connected to the sealing cover.